This application claims the priority of Chinese Patent Application No. CN202210477824.2, filed with the Chinese Patent Office on May 5, 2022 and entitled “High-Power Semiconductor Light-Emitting Chip with Longitudinal Carrier Modulation and Manufacturing Method Therefor”, which is hereby incorporated by reference in its entirety.
The present application relates to the field of semiconductor technology, and in particular to a high-power semiconductor light-emitting chip with longitudinal carrier modulation and a manufacturing method therefor.
Semiconductor light-emitting chips are an important type of optoelectronic devices that can convert injected carriers into photons by radiative recombination. A traditional semiconductor light-emitting chip uses a uniform carrier injection mode, which means that carriers are uniformly distributed along an entire electrode direction, and the semiconductor light-emitting chip often adopts an asymmetric film coating mode, in which a reflection-enhanced film is formed by evaporation on one end of a cavity surface to reflect light, an anti-reflection film is formed by evaporation on the other end of the cavity surface to transmit light. When the semiconductor light-emitting chip is in a stimulated radiation state, the distribution of an optical field in a cavity is influenced by this asymmetric film coating, i.e., the photon density in the resonant cavity of the semiconductor light-emitting chip shows a trend of gradual increase in a direction from the reflection-enhanced film to the anti-reflection film (i.e., along a cavity-length direction). Due to the effect of stimulated radiation, the higher the photon density of a region, the faster the consumption of carriers, which results in uneven distribution of the actual carrier density and gain along the direction from the reflection-enhanced film to the anti-reflection film. Especially in operation with a high current away from a threshold, the uneven distribution of carriers increases progressively, and the performance of the semiconductor light-emitting chip degrades, and an optical output power decreases.
Existing semiconductor light-emitting chips use a method of uniform current injection into the ridge structure, which cannot compensate for the consumption of carriers in regions with high photon density in the cavity, and thus the existing semiconductor light-emitting chips have a large threshold current and low electro-optical conversion efficiency.
Therefore, an object of the present application is to provide a high-power semiconductor light-emitting chip with longitudinal carrier modulation and a manufacturing method therefor, in order to solve the problem that semiconductor light-emitting chips have a large threshold current and low electro-optical conversion efficiency in the prior art.
The present application provides a high-power semiconductor light-emitting chip with longitudinal carrier modulation, including: an active layer; a first semiconductor cell layer disposed on the active layer, wherein the first semiconductor cell layer includes a contact doped layer, the first semiconductor cell layer includes a plurality of current blocking regions that are disposed at least in the contact doped layer and distributed in a slow-axis direction, each current blocking region extends from a rear cavity surface to a front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and the parts of the first semiconductor cell layer between neighboring current blocking regions act as current injection regions, wherein a current density function J(z) of current density in the active layer satisfies: J(z)=(Jop−J0)·f(z)+J0;
wherein J0=αN0+bN02+cN03,
where Jop is a preset operating current density of the active layer, J0 is a non-stimulated radiation current density when an injection current density in the active layer is equal to the preset operating current density, the non-stimulated radiation current density being equal to the sum of a carrier leakage current density, a spontaneous radiation recombination current density and a non-radiation recombination current density, α is a carrier leakage coefficient, b is a spontaneous radiation recombination coefficient, c is a non-radiation recombination coefficient, z is a position in the cavity-length direction of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, Np(z) is a photon density of the active layer in the cavity-length direction, f(z) is a normalized photon density distribution function of the active layer, N0 is a carrier concentration of the active layer, L is a cavity length of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, Ntr is a transparent carrier density of the material of the active layer, g0 is a gain coefficient of the material of the active layer, Γ is an optical limiting factor of the active layer, αi is an internal loss of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and am is a cavity surface loss of the high-power semiconductor light-emitting chip with longitudinal carrier modulation; an average resistivity r(z) of corresponding current injection regions and current blocking regions at any position in the cavity-length direction satisfies
where r0 is a coefficient of r(z).
Optionally, a width t(z) of any one of the current injection regions in the slow-axis direction satisfies
where T is a distance between central axes of neighboring current blocking regions, and fmax is a maximum value of f(z).
Optionally, the high-power semiconductor light-emitting chip with longitudinal carrier modulation is a Fabry-Perot laser, wherein
where R1 is a reflectivity of the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, R2 is a reflectivity of the rear cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and g is a gain when the injection current density of the high-power semiconductor light-emitting chip with longitudinal carrier modulation is equal to the preset operating current density.
Optionally, any one of the current blocking regions at a position corresponding to the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation has a width of 1 μm-5 μm in the slow-axis direction.
Optionally, a distance between neighboring current blocking regions is 1 μm-5 μm.
Optionally, the material of the current blocking regions includes gallium arsenide, aluminum gallium arsenide, indium gallium phosphide, indium phosphide, indium gallium arsenide, indium gallium arsenide phosphide, gallium nitride, or aluminum gallium nitride.
Optionally, the first semiconductor cell layer further includes an upper restriction layer, which is disposed between the active layer and the contact doped layer; and the current blocking regions further extend into the upper restriction layer.
Optionally, the chip further includes a front electrode, wherein the front electrode is disposed on a side of the first semiconductor cell layer away from the active layer, and the front electrode is in contact with at least the current injection regions.
The present application also provides a manufacturing method for a high-power semiconductor light-emitting chip with longitudinal carrier modulation, including: forming an active layer; and forming a first semiconductor cell layer on the active layer, wherein the step of forming the first semiconductor cell layer includes: forming a contact doped layer; and forming, at least in the contact doped layer, a plurality of current blocking regions distributed in a slow-axis direction, wherein each current blocking region extends from a rear cavity surface to a front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and the parts of the first semiconductor cell layer between neighboring current blocking regions act as current injection regions, wherein a process of acquiring an average resistivity r(z) of corresponding current injection regions and current blocking regions at any position in a cavity-length direction includes: acquiring a photon density Np(z) of the active layer in the cavity-length direction; acquiring a normalized photon density distribution function f(z) of the active layer based on the photon density Np(z) of the active layer in the cavity-length direction,
wherein where L is a cavity length of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and z is a position in the cavity-length direction of the high-power semiconductor light-emitting chip with longitudinal carrier modulation; acquiring a non-stimulated radiation current density J0 when an injection current density in the active layer is equal to a preset operating current density, based on an internal loss αi of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, a cavity surface loss am of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, a transparent carrier density Ntr of the material of the active layer, a gain coefficient g0 of the material of the active layer, an optical limiting factor Γ of the active layer, a carrier leakage current density coefficient α, a spontaneous radiation recombination current density coefficient b, and a non-radiation recombination current density coefficient c, wherein J0=αN0+bN02+cN03, the non-stimulated radiation current density is equal to the sum of a carrier leakage current density, a spontaneous radiation recombination current density and a non-radiation recombination current density; and
where N0 is a carrier concentration of the active layer; acquiring a current density function J(z) of current density in the active layer based on the preset operating current density Jop of the active layer and the normalized photon density distribution function f(z), wherein J(z)=(J−J0)·f(z)+J0; and acquiring the average resistivity r(z) of corresponding current injection regions and current blocking regions at any position in the cavity-length direction based on the current density function J(z) of current density in the active layer, wherein
where r0 is a coefficient of r(z).
Optionally, a width t(z) of any one of the current injection regions in the slow-axis direction satisfies:
where T is a distance between central axes of neighboring current blocking regions, and fmax is a maximum value of f(z).
Optionally, the high-power semiconductor light-emitting chip with longitudinal carrier modulation is a Fabry-Perot laser, wherein
where R1 is a reflectivity of the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, R2 is a reflectivity of the rear cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and g is a gain when the injection current density of the high-power semiconductor light-emitting chip with longitudinal carrier modulation is equal to the preset operating current density.
Optionally, a process of forming, at least in the contact doped layer, the plurality of current blocking regions distributed in the slow-axis direction includes: forming a plurality of openings at least in the contact doped layer, wherein the plurality of openings are distributed in the slow-axis direction, and each opening extends from the rear cavity surface to the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation; and forming the current blocking regions by deposition into the openings.
Optionally, the method further includes: forming an upper restriction layer on the active layer before forming the contact doped layer; and the step of forming a plurality of openings at least in the contact doped layer includes: forming the plurality of openings in both the contact doped layer and the upper restriction layer.
Optionally, a process of forming, at least in the contact doped layer, the plurality of current blocking regions distributed in the slow-axis direction includes: injecting blockage ions into parts of the contact doped layer to form the current blocking regions.
Optionally, the method further includes: forming an upper restriction layer on the active layer before forming the contact doped layer; and injecting blockage ions into parts of the contact doped layer and parts of the upper restriction layer to form the current blocking regions.
Optionally, the blockage ions include one type of ions selected from hydrogen ions and helium ions, or a combination of both hydrogen ions and helium ions.
Optionally, a process of forming, at least in the contact doped layer, the plurality of current blocking regions distributed in the slow-axis direction includes: forming a plurality of openings at least in the contact doped layer, wherein the plurality of openings are distributed in the slow-axis direction, each opening extends from the rear cavity surface to the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and the openings are used to form the current blocking regions.
Optionally, the method further includes: forming an isolation layer on inner walls of the openings; and forming a front electrode on top surfaces of the current injection regions and on a surface of the isolation layer.
The technical solution of the present application has the following beneficial effects:
According to the high-power semiconductor light-emitting chip with longitudinal carrier modulation in the technical solution of the present application, the first semiconductor cell layer includes a contact doped layer, the first semiconductor cell layer includes a plurality of current blocking regions that are disposed at least in the contact doped layer and distributed in a slow-axis direction, and the parts of the first semiconductor cell layer between neighboring current blocking regions act as current injection regions, wherein a current density function J(z) of current density in the active layer satisfies: J(z)=(Jop−J0)·f(z)+J0=(Jop−J0)·(f(z)+J0/(Jop−J0));
the current density function of current density in the active layer is directly proportional to the sum of the photon density distribution function f(z) in the active layer and the proportion J0/(Jop−J0) of the non-stimulated radiation current when the injection current density in the active layer is equal to the preset operating current density, such that the distribution in the cavity-length direction of current density in the active layer is same as that of an optical pattern in the cavity-length direction of the high-power semiconductor light-emitting chip with longitudinal carrier modulation; secondly, an average resistivity r(z) of corresponding current injection regions and current blocking regions at any position in the cavity-length direction satisfies:
such that the average resistivity of corresponding current injection regions and current blocking regions at any position in the cavity-length direction is inversely proportional to the sum of the photon density distribution function f(z) in the active layer and the proportion J0/(Jop−J0) of the non-stimulated radiation current when the injection current density in the active layer is equal to the preset operating current density, which can fully compensate for the consumption of carriers by an optical field, so the high-power semiconductor light-emitting chip with longitudinal carrier modulation has a small threshold current and high electro-optical conversion efficiency.
To describe technical solutions in the embodiments of the present application or in the prior art more clearly, drawings for use in description of the embodiments or the prior art will be introduced briefly below. Obviously, the drawings described below only represent some embodiments of the present application, and those of ordinary skill in the art can also obtain other drawings according to these drawings without creative work.
Technical solutions of the present application will be described below clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiments are part of, instead of all of embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art without creative work, based on the embodiments in the present application, fall into the protection scope of the present application.
In description of the present application, it is to be noted that orientation or location relations denoted by the terms “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner”, “outer”, etc. are orientation or location relations based on illustration in the drawings, are only intended to facilitate describing the present application and simplify description, instead of indicating or implying the denoted devices or elements must have specific orientations and are constructed and operated in specific orientations, and thus they should not be construed as limiting the present application. In addition, the terms “first”, “second”, “third”, etc. are only used for description and should not be construed as indicating or implying relative importance.
In description of the present application, it is to be noted that, unless otherwise expressly specified and defined, the terms “install”, “be connected with”, and “be connected” should be construed in a broad sense. For example, it may indicate fixed connection, or detachable connection, or integrated connection; it may indicate mechanical connection, or electrical connection; it may indicate direct connection, or indirect connection through an intermediate medium, or internal communication between two elements. For those of ordinary skill in the art, specific meanings of the above-mentioned terms in the present application may be construed according to specific circumstances.
In addition, technical features involved in different embodiments of the present application described below may be combined with each other so long as they do not conflict with each other.
The present application provides a high-power semiconductor light-emitting chip with longitudinal carrier modulation, which includes, with reference to
where Jop is a preset operating current density of the active layer, J0 is a non-stimulated radiation current density when an injection current density in the active layer is equal to the preset operating current density, the non-stimulated radiation current density being equal to the sum of a carrier leakage current density αN0, a spontaneous radiation recombination current density bN02 and a non-radiation recombination current density cN03, α is a carrier leakage coefficient, b is a spontaneous radiation recombination coefficient, c is a non-radiation recombination coefficient, z is a position in the cavity-length direction of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, Np(z) is a photon density of the active layer in the cavity-length direction, f(z) is a normalized photon density distribution function of the active layer, N0 is a carrier concentration of the active layer, L is a cavity length of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, Ntr is a transparent carrier density of the material of the active layer, g0 is a gain coefficient of the material of the active layer, Γ is an optical limiting factor of the active layer, αi is an internal loss of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and am is a cavity surface loss of the high-power semiconductor light-emitting chip with longitudinal carrier modulation;
where r0 is a coefficient of r(z).
In this embodiment, the current density function J(z) of current density in the active layer satisfies: J(z)=(Jop−J0)·f(z)+J0=(Jop−J0)·(f(z)+J0/(Jop−J0)
the current density function of current density in the active layer is directly proportional to the sum of the photon density distribution function f(z) in the active layer and the proportion J0/(Jop−J0) of the non-stimulated radiation current when the injection current density in the active layer is equal to the preset operating current density, such that the distribution in the cavity-length direction of current density in the active layer is same as that of an optical pattern in the cavity-length direction of the high-power semiconductor light-emitting chip with longitudinal carrier modulation; secondly, an average resistivity r(z) of corresponding current injection regions and current blocking regions at any position in the cavity-length direction satisfies:
such that the average resistivity of corresponding current injection regions and current blocking regions at any position in the cavity-length direction is inversely proportional to the sum of the photon density distribution function f(z) in the active layer and the proportion J0/(Jop−J0) of the non-stimulated radiation current when the injection current density in the active layer is equal to the preset operating current density, which can fully compensate for the consumption of carriers by an optical field, so the high-power semiconductor light-emitting chip with longitudinal carrier modulation has a small threshold current and high electro-optical conversion efficiency.
It should be noted that the longitudinal direction mentioned in this embodiment refers to the direction from the rear cavity surface to the front cavity surface, and is is also parallel to a light exit direction of the high-power semiconductor light-emitting chip with longitudinal carrier modulation.
In an embodiment, a one-dimensional photon carrier rate equation for the active layer in the high-power semiconductor light-emitting chip with longitudinal carrier modulation satisfies:
wherein N(z) is a carrier concentration (cm−3) at any position in the light exit direction in the active layer, J(z) is a current density function (cm−2) of current density in the active layer, Np(z) is a photon density (cm−3) of the active layer in the cavity-length direction, and g(z) is a gain (cm−1) at any position in the light exit direction of the high-power semiconductor light-emitting chip with longitudinal carrier modulation. N(z), J(z), Np(z) and g(z) are all functions of time t and z, and z is a position of the high-power semiconductor light-emitting chip with longitudinal carrier modulation in the cavity-length direction.
Np(z)=Np+(z)+Np−(z)·Np+(z) is a photon density of light in the active layer propagating from the rear cavity surface to the front cavity surface; and Np(z) is a photon density of light in the active layer propagating from the front cavity surface to the rear cavity surface.
In an embodiment, the first semiconductor cell layer 2 further includes an upper restriction layer 22. The upper restriction layer 22 is disposed between the active layer 1 and the contact doped layer 21; and the current blocking regions 201 further extend into the upper restriction layer 22.
In an embodiment, the first semiconductor cell layer 2 further includes an upper waveguide layer 23. The upper waveguide layer 23 is disposed between the active layer 1 and the upper restriction layer 22.
In an embodiment, the high-power semiconductor light-emitting chip with longitudinal carrier modulation further includes: a front electrode 3. The front electrode 3 is disposed on a side of the first semiconductor cell layer 2 away from the active layer 1, and the front electrode 3 is in contact with at least the current injection regions 202.
In an embodiment, the high-power semiconductor light-emitting chip with longitudinal carrier modulation further includes: a lower waveguide layer 4, a lower restriction layer 5, a semiconductor substrate layer 6 and a back electrode 7. The lower waveguide layer 4 is disposed on a side of the active layer 1 away from the first semiconductor cell layer 2. The lower restriction layer 5 is disposed on a side of the lower waveguide layer 4 away from the active layer 1. The semiconductor substrate layer 6 is disposed on a side of the lower restriction layer 5 away from the active layer 1. The back electrode 7 is disposed on a side of the semiconductor substrate layer 6 away from the active layer 1.
In (formula 1), vg is a group velocity (cm/s) of an overall structure composed of the upper restriction layer 22, the upper waveguide layer 23, the active layer 1, the lower waveguide layer 4, and the lower restriction layer 5. The group velocity (cm/s) is a fixed value. ηi is a carrier injection efficiency of the active layer, q is a charge quantity of electrons in the active layer, d is a thickness (cm) of the active layer, τ is a carrier spontaneous radiation lifetime of the active layer, Γ is an optical confinement factor of the active layer, and αi is an internal loss of the high-power semiconductor light-emitting chip with longitudinal carrier modulation.
The high-power semiconductor light-emitting chip with longitudinal carrier modulation is configured such that the carrier concentration N(z) at any position in the light exit direction in the active layer does not change with time, i.e.
Thus, the carrier concentration N(z) at any position in the light exit direction in the active layer is determined by the current density function J(z) of current density in the active layer, and the distribution in the cavity-length direction of the photon density Np(z) of the active layer in the cavity-length direction.
On the basis of (formula 4), the carrier concentration N(z) at any position in the light exit direction in the active layer is differentiated in the cavity-length direction to obtain:
According to the analysis with (formula 5), the current density function J(z) of current density in the the active layer can be found to modulate the carrier concentration, so that the carrier concentration N(z) in the active layer is uniformly distributed in the light exit direction, and g(z) is is uniformly distributed. That is,
Thus, N(z)=N(0)=N0, g(z)=g(0)=g, where g(0) is a gain at the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation; and N(0) is a carrier concentration at the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation. Therefore, J(z) should satisfy (formula 6).
In order to enable the carrier concentration in the active layer to be uniformly distributed in the cavity-length direction, a gradient
of the distribution in the cavity-length direction of the current density function of current density in the active layer shall be directly proportional to a photon density gradient
of the active layer in the cavity-length direction.
Integration on left and right sides of (formula 6) may yield
wherein
where J0 is a non-stimulated radiation current density when an injection current density in the active layer is equal to the preset operating current density, the non-stimulated radiation current density being equal to the sum of a carrier leakage current density, a spontaneous radiation recombination current density and a non-radiation recombination current density. A stimulated radiation condition for the high-power semiconductor light-emitting chip with longitudinal carrier modulation includes
Therefore, J0=αN0+bN02+cN03, where α is a carrier leakage coefficient, b is a spontaneous radiation recombination coefficient, and c is a non-radiation recombination coefficient. Ntr is a transparent current density of the material of the active layer, g0 is a gain coefficient of the material of the active layer, ai is an internal loss of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, am is a cavity surface loss of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and Γ is an optical limiting factor of the active layer.
According to (formula 7), we obtain
Integrating (formula 8) in a z-direction yields:
w is a width of the active layer in the slow-axis direction.
According to (formula 9), we obtain (formula 10).
According to (formula 10), we obtain (formula 11).
where I is an operating current of the active layer, and Jop=Iop/(Lw).
When the operating current/is a preset operating current Iop, the average current density
wherein
is a normalized photon density distribution function.
The current density function J(z) in (formula 12) is a solution to the current density that achieves longitudinal uniform distribution of the carrier concentration when the high-power semiconductor light-emitting chip with longitudinal carrier modulation operates at the preset operating current density Jop.
In an embodiment, the high-power semiconductor light-emitting chip with longitudinal carrier modulation is a Fabry-Perot laser, Np+(z)=Aexp(gz), and Np−(z)=Bexp(g(L−z)), wherein A=Np+(0); and B=Np−(L), where Np+(0) is a photon density, at the front cavity surface, of light propagating in the light exit direction in the active layer; and Np−(L) is a carrier photon density, at the rear cavity surface, of light propagating in the light exit direction in the active layer.
According to a threshold condition formula for the high-power semiconductor light-emitting chip with longitudinal carrier modulation, we obtain:
R1*exp(gL)*R2*exp(gL)=1, from which we obtain exp(gL)=(R1*R2)−1/2, where R1 is a reflectivity of the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, R2 is a reflectivity of the rear cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, L is a cavity length of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and g is a gain when the injection current density of the high-power semiconductor light-emitting chip with longitudinal carrier modulation is equal to the preset operating current density.
Integrating (formula 14) yields:
Thus,
Based on the foregoing, a solution that achieves longitudinal uniform distribution of the carrier concentration in the active layer is obtained as follows:
The sum U of a potential from a front electrode to an upper surface of the active layer and a potential from the back electrode to a lower surface of the active layer is same at each position in the cavity-length direction. A band gap of the active layer remains constant. Thus, the current density function of current density in the active layer is J(z)=U/r(z). Then, we obtain an average resistivity r(z) of corresponding current injection regions and current blocking regions at any position in the cavity-length direction:
where Jmax is a maximum value of J(z) in the z-direction, and Jmax corresponds to a current density in the active layer at the front cavity surface. That is the location of a left boundary in
In an embodiment, a width t(z) of any one of the current injection regions in the slow-axis direction satisfies:
where T is a distance between central axes of neighboring current blocking regions, and fmax is a maximum value of f(z). Specifically, with reference to
In an embodiment, the high-power semiconductor light-emitting chip with longitudinal carrier modulation is a Fabry-Perot laser; and
where R1 is a reflectivity of the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, R2 is a reflectivity of the rear cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and g is a gain when the injection current density of the high-power semiconductor light-emitting chip with longitudinal carrier modulation is equal to the preset operating current density.
In an embodiment, any one of the current blocking regions at a position corresponding to the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation has a width of 1 μm-5 μm in the slow-axis direction, such as being 2 μm, 2.5 μm, or 3 μm. If the width of any one of the current blocking regions in the slow-axis direction at a position corresponding to the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation is less than 1 μm, the too small width of any one of the current blocking regions in the slow-axis direction at a position corresponding to the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation increases the process difficulty, and the manufacturing of the current blocking region may be difficult to implement in process. If the width of any one of the current blocking regions in the slow-axis direction at a position corresponding to the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation is greater than 5 μm, the too large width of any one of the current blocking regions in the slow-axis direction at a position corresponding to the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation may lead to uneven distribution of carriers in the slow-axis direction, which in turn leads to uneven distribution of the intensity of the optical pattern in the slow-axis direction.
In an embodiment, a distance between neighboring current blocking regions is 1 μm-5 μm, such as being 2 μm, 2.5 μm, or 3 μm. If the distance between neighboring current blocking regions is less than 1 μm, the too small distance between neighboring current blocking regions increases the process difficulty. If the distance between neighboring current blocking regions is greater than 5 μm, the too large distance between neighboring current blocking regions may lead to uneven distribution of carriers in the slow-axis direction, which in turn leads to uneven distribution of the intensity of the optical pattern in the slow-axis direction.
In an embodiment, the material of the current blocking regions 201 includes gallium arsenide, aluminum gallium arsenide, indium gallium phosphide, indium phosphide, indium gallium arsenide, indium gallium arsenide phosphide, gallium nitride or aluminum gallium nitride. In other embodiments, the material of the current blocking regions may also include other conductive materials.
The present application also provides a manufacturing method for a high-power semiconductor light-emitting chip with longitudinal carrier modulation, referring to
where L is a cavity length of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and z is a position in the cavity-length direction of the high-power semiconductor light-emitting chip with longitudinal carrier modulation;
where N0 is a carrier concentration of the active layer;
where r0 is a coefficient of r(z).
In an embodiment, a width t(z) of any one of the current injection regions in the slow-axis direction satisfies:
where T is a distance between central axes of neighboring current blocking regions, and fmax is a maximum value of f(z).
In an embodiment, the high-power semiconductor light-emitting chip with longitudinal carrier modulation is a Fabry-Perot laser, wherein
where R1 is a reflectivity of the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, R2 is a reflectivity of the rear cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation, and g is a gain when the injection current density of the high-power semiconductor light-emitting chip with longitudinal carrier modulation is equal to the preset operating current density.
In an embodiment, a process of forming, at least in the contact doped layer 21, the plurality of current blocking regions 201 distributed in the slow-axis direction includes: forming a plurality of openings M at least in the contact doped layer 21, wherein the plurality of openings M are distributed in the slow-axis direction, and each opening M extends from the rear cavity surface to the front cavity surface of the high-power semiconductor light-emitting chip with longitudinal carrier modulation; and forming the current blocking regions 201 by deposition into the openings M.
In an embodiment, a process of forming the plurality of openings M includes a dry etching process, such as an inductively coupled plasma etching process.
Specifically, a plurality of spaced-apart mask layers Y are formed in the slow-axis direction on a side of the contact doped layer 21 away from the active layer 1, and using the mask layers Y as a mask, the plurality of openings M are formed in the contact doped layer 21 and in part of the upper restriction layer 22; and the mask layers Y are removed after the current blocking regions 201 are formed by deposition. Referring to
Before forming the contact doped layer 21, the method further includes: forming an upper restriction layer 22 on the active layer 1. After forming the active layer 1 and before forming the upper restriction layer 22, the method further includes: forming an upper waveguide layer 23 on an upper surface of the active layer 1. The method further includes: before forming the active layer 1, providing a semiconductor substrate layer, forming a lower restriction layer 5 and a lower waveguide layer 4 successively on the semiconductor substrate layer. The lower restriction layer 5 and the lower waveguide layer 4 are disposed between the active layer 1 and the semiconductor substrate layer 6. The lower waveguide layer 4 is disposed on a side of the lower restriction layer 5 away from the semiconductor substrate layer. After the front electrode 3 is formed, a back electrode 7 is formed on a side of the semiconductor substrate layer away from the front electrode 3.
In another embodiment, a process of forming, at least in the contact doped layer, the plurality of current blocking regions distributed in the slow-axis direction includes: injecting blockage ions into parts of the contact doped layer to form the current blocking regions. Referring to
Referring to
In an embodiment, the blockage ions include one type of ions selected from hydrogen ions and helium ions, or a combination of both hydrogen ions and helium ions.
Referring to
In an embodiment, referring to
Portions of this embodiment same as in the previous embodiment will not be described in detail.
Obviously, the embodiments described above are merely examples for clear description, and are not intended to limit the implementations. Other variations or modifications of various forms may also be made by those skilled in the art based on the above description. There is no need and no way to describe all implementations in an exhaustive manner here. Obvious variations or modifications derived therefrom are still within the protection scope of the present application.
Number | Date | Country | Kind |
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202210477824.2 | May 2022 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2023/096779 | 5/29/2023 | WO |