Patent Application
20160265524
The present invention relates to a high-pressure pump, and belongs to the manufacturing field of high-pressure pumps.
Currently, high-pressure pumps sold on the market generally output high-pressure gas after multi-stage pressurization, but at most three-stage pressurization is performed; next, the heat dissipating manner mainly relies on natural air cooling. This type of high-pressure pump has the following main disadvantages: I) output working pressure is low and generally is not higher than 20 MP; II) the heat dissipation effect is poor, and when working, a high-pressure cavity and a high-pressure piston easily generate heat, and cannot work continuously and rapidly for a long time; III) motor driving is not suitable to be applied, a rate of pressure rise is slow, and the work efficiency is low; and IV) after the high-pressure pump is used for a long term, water in high-pressure air is gathered in a pump body, and it is required to remove the water in the pump.
In order to overcome the disadvantages in the existing high-pressure pump, the present invention provides a high-pressure pump.
Specific technical solutions of the present invention are as follows: A high-pressure pump includes a pump cover, an air cylinder, a piston, a water cooling device, and a pump seat. The air cylinder is formed by a first air cylinder, a second air cylinder and a third air cylinder whose diameters are progressively reduced and that are coaxially disposed. The piston is also formed by a first piston, a second piston and a third piston whose diameters are progressively reduced and that are respectively disposed in the first air cylinder, the second air cylinder and the third air cylinder. A water cooling device is disposed between the second air cylinder and the third air cylinder. An upper end of the first air cylinder is connected and fixed to the pump cover, and a lower end is connected and fixed to the pump seat. The second air cylinder is fixed on the first piston. An upper end of the third air cylinder is also fixed on the pump cover, and a lower end is connected and fixed to the second piston. A first water inlet through hole and a second water outlet through hole are disposed on the pump cover, and an inlet and an outlet of the first through hole and the second through hole are respectively provided with a joint for installing an inlet conduit and an outlet conduit. The water cooling device is formed by a cooling water groove and a water inlet conduit, a conduit is disposed at one side of the water groove, a water outlet is disposed at the other side of the water groove, and a water inlet of the conduit and the water outlet of the water groove are respectively connected to the first water inlet through hole and the second water outlet through hole of the pump cover. The high-pressure pump further includes a water cooling detection system, where the first water inlet through hole is connected in series to a water flow sensor at the joint through a pipe, and the water flow sensor is used for monitoring a water flow rate in the first water inlet through hole; and an automatic lubrication system. The first piston is formed by connecting, by using a connecting rod, an upper piston and a lower piston, a second one-way inlet valve of a second-stage pressurization cavity is disposed on the lower piston, and a connecting plate with a linkage shaft is disposed below the lower piston. An open type guide ring is disposed between the upper piston and the first air cylinder, a guide ring and a seal ring are disposed between the lower piston and the first air cylinder, and through sealing of the seal ring, an oil storage tank is formed by a cavity enclosed by the connecting rod, the upper piston, the lower piston and the first air cylinder. An oil window is further disposed on the first air cylinder, and when the piston works upwards, an oil level reaches the oil window, and lubricating oil enters the oil window; an oil storage groove is disposed on an upper side surface of the upper piston, and when the piston works downwards, oil in the oil window flows, from being temporarily sealed by the open type guide ring, into the oil storage groove. After stored oil exceeds the oil storage groove, excessive oil flows into the oil storage tank through an opening of the open type guide ring, and the lubricating oil slowly permeates into the air cylinder through the seal ring under the oil storage groove for lubrication.
The high-pressure pump further includes an automatic drainage system. A vent is further disposed on the pump cover, and the vent is a high-pressure output one-way valve. A pump output port is disposed at one side of the high-pressure output one-way valve, the pump output port is connected to a filter by using a high-pressure pipe, high-pressure gas enters the filter through a high-pressure gas pipe, and a high-pressure gas output port is disposed at an upper end of the filter. Water drops are generated by the gas through filtering of glass beads, and water is accumulated at the bottom of the filter after long time work. A drainage device is disposed at the bottom of the filter, and an electromagnet controls opening and closing of the drainage device. A regulation timer is further connected to the electromagnet.
The second piston is formed by a piston A with a first piston ring and a piston B with a second piston ring. A gas storage cavity in communication with the cavity of the third air cylinder is disposed between the piston A and the piston B. A third through hole is disposed on the piston A. The second piston ring and the piston B form a third one-way inlet valve of a third-stage pressurization cavity.
The third piston is formed by a piston rod and a high-pressure piston with a third piston ring and a fourth through hole. A lower end of the piston rod is fixed on the lower piston of the first piston, and an upper end is connected to a high-pressure piston ring. The third piston ring and the high-pressure piston form a fourth one-way inlet valve of a fourth-stage pressurization cavity.
The pump seat is a box body of a crankcase, and a fifth through hole is disposed on an upper cover thereof.
A first-stage pressurization cavity is formed by an inner cavity of the first air cylinder and an inner cavity of the box body of the crankcase.
The second-stage pressurization cavity is a cavity enclosed, in an inner cavity of the second air cylinder, by the lower piston of the first piston and a piston B of the second piston.
The third-stage pressurization cavity is a cavity enclosed, in an inner cavity of the third air cylinder, by a high-pressure piston and an inner wall of the pump cover.
The fourth-stage pressurization cavity is a cavity enclosed, in an inner cavity of the third air cylinder, by the high-pressure piston and an inner wall of the pump cover.
The cooling water groove is formed by a bottomless barrel and an outer wall of the third air cylinder, an upper end of the bottomless barrel is fixed on the pump cover, and a lower end is connected and fixed to a piston A of the second piston.
The crankcase is formed by the box body and a crank mechanism, one end of the crank mechanism is connected to a linkage shaft mounted on a lower piston connecting plate of the first piston, and the other end is connected to a matched traction device.
The present invention has the following advantages: I) output working pressure is high; II) a heat dissipation structure is designed, the heat dissipation effect is good, and the high-pressure pump can work continuously and rapidly for a long time; III) motor driving is suitable to be applied, a rate of pressure rise is fast, and the work efficiency is high; and IV) a device for filtering water in the air is disposed, and after long-term use, it is not required to remove water in the pump.
The following further describes the present invention with reference to the accompanying drawings and the embodiments.
1. Pump cover; 2. air cylinder; 3. piston; 4. water cooling device; 5, pump seat; 6. traction device; 11. first through hole; 12. second through hole; 13. joint; 14. high-pressure one-way valve; 21. first air cylinder; 22. second air cylinder; 23. third air cylinder; 211. first-stage pressurization cavity; 221. second-stage pressurization cavity; 222. third-stage pressurization cavity; 231. fourth-stage pressurization cavity; 31. first piston; 33. third piston; 311. upper piston; 312. lower piston; 313. connecting rod; 314. second inlet valve; 315. connecting plate; 316. linkage shaft; 321. first piston ring; 322. piston A; 323. second piston ring; 324. piston B; 325. gas storage cavity; 326. third through hole; 327. third inlet valve; 331. piston rod; 332. third piston ring; 333. high-pressure piston; 334. fourth inlet valve; 335. fourth through hole; 41. water groove; 42. conduit; 43. water outlet; 44. bottomless barrel; 401. water flow switch; 402. oil window; 403. oil storage tank; 404. seal ring; 405. guide ring; 406. open type guide ring; 407. high-pressure gas pipe; 408. glass bead; 409. filter; 410. electromagnet; 411. drainage device; 51. crankcase; 52. box body; 53. fifth through hole; 54. filter screen; 55. first inlet valve; and 56. crank mechanism
As shown in
The high-pressure pump further includes an automatic lubrication system. The first piston is formed by connecting, by using a connecting rod, an upper piston and a lower piston, a second one-way inlet valve of a second-stage pressurization cavity is disposed on the lower piston, and a connecting plate with a linkage shaft is disposed below the lower piston. An open type guide ring is disposed between the upper piston and the first air cylinder, a guide ring and a seal ring are disposed between the lower piston and the first air cylinder, and through sealing of the seal ring, an oil storage tank is formed by a cavity enclosed by the connecting rod, the upper piston, the lower piston and the first air cylinder, An oil window is further disposed on the first air cylinder, and when the piston works upwards, an oil level reaches the oil window, and lubricating oil enters the oil window. An oil storage groove is disposed on an upper side surface of the upper piston, and when the piston works downwards, oil in the oil window flows, from being temporarily sealed by the open type guide ring, into the oil storage groove. After stored oil exceeds the oil storage groove, excessive oil flows into the oil storage tank through an opening of the open type guide ring, and the lubricating oil slowly permeates into the air cylinder through the seal ring under the oil storage groove for lubrication.
The high-pressure pump further includes an automatic drainage system. A vent is further disposed on the pump cover, and the vent is a high-pressure output one-way valve. A pump output port is disposed at one side of the high-pressure output one-way valve, the pump output port is connected to a filter by using a high-pressure pipe, high-pressure gas enters the filter through a high-pressure gas pipe, and a high-pressure gas output port is disposed at an upper end of the filter. Water drops are generated by the gas through filtering of glass beads, and water is accumulated at the bottom of the filter after tong time work. A drainage device is disposed at the bottom of the filter, and an electromagnet controls opening and closing of the drainage device. A regulation timer is further connected to the electromagnet.
The second piston is formed by a piston A with a first piston ring and a piston B with a second piston ring. A gas storage cavity in communication with the cavity of the third air cylinder is disposed between the piston A and the piston B. A third through hole is disposed on the piston A, The second piston ring and the piston B form a third one-way inlet valve of a third-stage pressurization cavity.
The third piston is formed by a piston rod and a high-pressure piston with a third piston ring and a fourth through hole, A lower end of the piston rod is fixed on the lower piston of the first piston, and an upper end is connected to a high-pressure piston ring. The third piston ring and the high-pressure piston form a fourth one-way inlet valve of a fourth-stage pressurization cavity.
The pump seat is a box body of a crankcase, and a fifth through hole is disposed on an upper cover thereof.
A first-stage pressurization cavity is formed by an inner cavity of the first air cylinder and an inner cavity of the box body of the crankcase.
The second-stage pressurization cavity is a cavity enclosed, in an inner cavity of the second air cylinder, by the lower piston of the first piston and a piston B of the second piston.
The third-stage pressurization cavity is a cavity enclosed, in an inner cavity of the third air cylinder, by a high-pressure piston and an inner wall of the pump cover.
The fourth-stage pressurization cavity is a cavity enclosed, in an inner cavity of the third air cylinder, by the high-pressure piston and an inner wall of the pump cover.
The cooling water groove is formed by a bottomless barrel and an outer wall of the third air cylinder, an upper end of the bottomless barrel is fixed on the pump cover, and a lower end is connected and fixed to a piston A of the second piston.
The crankcase is formed by the box body and a crank mechanism, one end of the crank mechanism is connected to a linkage shaft mounted on a lower piston connecting plate of the first piston, and the other end is connected to a matched traction device.
I) Output working pressure is high; II) a heat dissipation structure is designed, the heat dissipation effect is good, and the high-pressure pump can work continuously and rapidly for a long time; III) motor driving is suitable to be applied, a rate of pressure rise is fast, and the work efficiency is high; IV) and a device for filtering water in the air is disposed, and after long-term use, it is not required to remove water in the pump.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201410033449.8 | Jan 2014 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2014/074249 | 3/28/2014 | WO | 00 |
