The present invention relates, in general, to the delivery of high-pressure cryogenic fluids and, in particular, to a high-pressure cryogenic fluid conduit having a safety feature that provides protection against a failure in the delivery system or errors by a workman conducting the fluid delivery operation.
When filling containers (e.g., cylinders, tank trucks, rail cars, and stationary tanks) with cryogenic fluids, either compressed or non-compressed, in either gas or liquid form, or operating equipment that relies on pressurized fluid flow, the fluid is transferred from one container (e.g., a tank truck) to another container (e.g., a stationary tank). The fluid can be transferred from one container to another via solid piping or by a flexible conduit or hose. A flexible hose allows ease of connection/disconnection between the containers, as well as a limited range of motion between the source of the fluid and the destination of the fluid.
For example, cryogenic fluids are transported, stored, and used in individual containers of varying size and capacity. In order to fill these containers with a cryogenic fluid, each container is connected, either singly or in groups, to a fluid filler/seller. In order to connect each container to the filling connection, a flexible hose is used to allow for quick connection/disconnection of the containers to and from the filling connection. A filling station manifold is one example of a filling connection.
There are various safety risks associated with transferring fluids from one container to another. Components in fluid delivery systems might fail or service personnel conducting fluid delivery operations might make human errors, such as driving a tank truck away after filling a container without disconnecting the hose from the tank truck and/or the filled container.
Hoses can fail even though they are generally made from durable, yet flexible, materials/constructions, such as treated and reinforced rubber, neoprene, nylon, stainless steel, and others. Hose failures, such as leaks, ruptures, splits, and cuts, can result, for example, from material deterioration of the hose or accidentally damaging the hose by operation of other equipment in the vicinity.
When a hose fails, regardless of the cause of the failure, substantial damage can result in a number of ways. First, if a hose is completely severed or split, both ends of the hose can whip around wildly under the forces of the compressed fluid that is exerted from the delivery end and the receiving end. In addition, if a container is not secured, the pressure of the fluid leaving the container can cause the container to move very rapidly in the opposite direction of the escaping fluid. Both of these situations can result in substantial risk of personal injury, as well as property damage. Furthermore, a hose failure can cause leaks from both the delivery and receiving ends, leading to a costly waste of the fluid, as well as the discharge of a hazardous fluid, that has the potential of filling the environment with hazardous fumes.
In a first embodiment of the present invention, a high-pressure cryogenic fluid conduit, adapted for connection between a high-pressure cryogenic fluid source and a high-pressure cryogenic fluid container, includes a hose unit having a first end and a second end, a first housing adapted for connection to the high-pressure cryogenic fluid source, and a second housing adapted for connection to the high-pressure cryogenic fluid container. The first housing has (a) a first fluid opening through which high-pressure cryogenic fluid from the high-pressure cryogenic fluid source enters the first housing, (b) a second fluid opening through which high-pressure cryogenic fluid from the high pressure cryogenic fluid source leaves the first housing and enters the hose unit, and (c) a cavity between the first fluid opening in the first housing and the second fluid opening in the first housing. The second housing has a first fluid opening through which (a) high-pressure cryogenic fluid from the high-pressure cryogenic fluid source leaves the hose unit and enters the second housing, and (b) high-pressure cryogenic fluid from the high-pressure cryogenic fluid container tends to leave the second housing and enter the hose unit during a failure of the hose unit. The second housing also has a second fluid opening through which (a) high-pressure cryogenic fluid from the high-pressure cryogenic fluid source leaves the second housing and enters the high-pressure cryogenic fluid container, and (b) high-pressure cryogenic fluid from the high-pressure cryogenic fluid container tends to enter the hose unit during a failure of the hose unit. The second housing also has a cavity between the first fluid opening in the second housing and the second fluid opening in the second housing. This first embodiment of the present invention also has a coupling that couples at least one of the first housing to the first end of the hose unit and the second housing to the second end of the hose unit. This coupling has a weakened section that fractures when a predetermined force is applied to the coupling that causes first and second parts of the-coupling on opposite sides of the weakened section to separate. This first embodiment of the present invention further has a cryogenic seal that extends between and secured to at least one of the first housing and the first end of the hose unit and the second housing and the second end of the hose unit. This cryogenic seal is breakable when the first and second parts of the coupling separate. This first embodiment of the present invention further has a first valve seat at the second fluid opening in the first housing, a second valve seat at the first fluid opening in the second housing, a first valve body mounted in the cavity of the first housing, and a second valve body mounted in the cavity of the second housing. The first valve body is movable between a first position to permit the flow of the high-pressure cryogenic fluid from the high-pressure cryogenic fluid source through the first housing and a second position against the first valve seat in the first housing to prevent high-pressure cryogenic fluid leaving the first housing. The second valve body is movable between a first position to permit the flow of the high-pressure cryogenic fluid from the high-pressure cryogenic fluid source through the second housing and a second position against the second valve seat in the second housing to prevent the flow of high-pressure cryogenic fluid from the high-pressure cryogenic fluid container leaving the second housing. This first embodiment of the present invention also has a valve control that retains the first valve body in its first position and the second valve body in its first position and selectively moves the first valve body to its second position and the second valve body to its second position in response to fracture of the coupling and separation of the first and second parts of the coupling on opposite sides of the weakened section of the coupling.
In a second embodiment of the present invention, a high-pressure cryogenic fluid conduit, adapted for connection between a high-pressure cryogenic fluid source and a high-pressure cryogenic fluid container includes a first housing adapted for connection to a high-pressure cryogenic fluid source and a second housing abutting the first housing and adapted for connection to a high-pressure cryogenic fluid container. The first housing has (a) a first fluid opening through which high-pressure cryogenic fluid from a high-pressure cryogenic fluid source enters the first housing, (b) a second fluid opening through which high-pressure cryogenic fluid from the high-pressure cryogenic fluid source leaves the first housing, and (c) a cavity between the first fluid opening in the first housing and the second fluid opening in the housing. The second housing has a (a) first fluid opening aligned with the second fluid opening of the first housing and through which high-pressure cryogenic fluid leaving the first housing enters the second housing, (b) a second fluid opening through which high-pressure cryogenic fluid from the high-pressure cryogenic fluid source entering the second housing leaves the second housing and high-pressure cryogenic fluid from the high-pressure cryogenic fluid container tends to reenter the second housing upon separation of the first housing and the second housing, and (c) a cavity between the first fluid opening in the second housing and the second fluid opening in the second housing. This second embodiment of the present invention also has a coupling that couples the first housing to the second housing. This coupling has a weakened break-away section that fractures when a predetermined force is applied to the coupling that causes parts of the coupling to separate and permits separation of the first housing and the second housing. This second embodiment of the present invention also has a cryogenic seal extending between and secured to the first housing and the second housing and is breakable when the parts of the coupling separate. Also included in this second embodiment of the present invention are a valve seat at the second fluid opening in the first housing, a valve seat at the first fluid opening in the second housing, a first valve body mounted in the cavity of the first housing, and a second valve body mounted in the cavity of the second housing. The first valve body is movable between a first position to permit the flow of the high-pressure cryogenic fluid from the high-pressure cryogenic fluid source through the first housing and a second position against the valve seat in the first housing to prevent high-pressure cryogenic fluid leaving the first housing. The second valve body is movable between a first position to permit the flow of the high-pressure cryogenic fluid from the high-pressure cryogenic fluid source through the second housing and a second position against the valve seat in the second housing to prevent the flow of high-pressure cryogenic fluid leaving the second housing. This second embodiment of the present invention also has a valve control that retains the first valve body in its first position and the second valve body in its first position and selectively moves the first valve body towards its second position and the second valve body towards its second position in response to fracture of the coupling and separation of the parts of the coupling.
Referring to
First housing 22 has a first fluid opening 22a through which high-pressure cryogenic fluid from the high-pressure cryogenic fluid source enters the first housing, a second fluid opening 22b through which high-pressure cryogenic fluid from the high-pressure cryogenic fluid source leaves the first housing and enters hose unit 20, and a cavity 22c between first fluid opening 22a in the first housing and second fluid opening 22b in the first housing.
Second housing 24 has a first fluid opening 24a through which high-pressure cryogenic fluid from the high-pressure cryogenic fluid source leaves hose unit 20 and enters the second housing during normal delivery of the cryogenic fluid to the high-pressure cryogenic fluid container or high-pressure cryogenic fluid from the high-pressure cryogenic fluid container tends to leave the second housing and enter the hose unit during a failure of the hose unit. Second housing 24 also has a second fluid opening 24b through which high-pressure cryogenic fluid from the high-pressure cryogenic fluid source leaves the second housing and enters the high-pressure cryogenic fluid container during normal delivery of the cryogenic fluid to the high-pressure cryogenic fluid container or high pressure cryogenic fluid from the high-pressure cryogenic fluid container tends to enter the second housing during a failure of the hose unit. Second housing 24 also has a cavity 24c between first fluid opening 24a in the second housing and second fluid opening 24b in the second housing.
A high-pressure cryogenic fluid conduit, constructed in accordance with the present invention, also includes an annular ring 30 that (a) couples first housing 22 to first end 20a of hose unit 20, as illustrated in
As shown most clearly in
Hose unit 20 includes a fluid conducting hose 20c, first connecting means at a first end 20a of the hose unit for connecting a first end of the fluid conducting hose to first part 30b of annular ring 30 and second connecting means at second end 20b of hose unit 20 for connecting a second end of the fluid conducting hose to second housing 24. For the embodiment of the present invention that is illustrated and being described, fluid conducting hose 20c is secured at end 20a of hose unit 20 between an outer sleeve 20d and an inner sleeve 20e by suitable means, such as teeth on the contact surfaces of the sleeves that penetrate the surface of the fluid conducting hose, as illustrated. Hose unit 20 is arranged in a similar manner at second end 20b of the hose unit. It will be apparent, to those skilled in the art, that fluid conducting hose 20c can be connected to part 30b of annular ring 30 and to the second connecting means at second end 20b of hose unit 20 by other means, such as by welding or adhesives, depending, for example, on the materials chosen for the components that are being connected.
As shown in
Also, for the embodiment of the invention illustrated and being described, cryogenic seal 31 a metal, such as stainless steel, that is welded to first housing 22 and first end 20a of hose unit 20. Cryogenic seal 31, flexible in nature, can be made of other materials, so long as it breaks when first part 30b and second part 30c of annular ring 30 separate. Also, cryogenic seal 31 can be secured to first housing 22 and first end 20a of hose unit 20 by other means.
If the present invention is arranged with annular ring 30 coupling hose unit 20 to second housing 24, a cryogenic seal, similar to cryogenic seal 31, is provided between and secured to second housing 24 and second end 20b of hose unit 20.
When a force is applied to annular ring 30, such as when a tank truck, represented by reference numeral 26, pulls away without disconnecting from first housing 22, second part 30c of annular ring 30 is drawn in the direction of the applied force, while first part 30b of the annular ring is restrained from moving in the same direction because of its engagement in notch 20e2 in hose unit 20. When the applied force exceeds the predetermined level for which annular ring 30 has been calibrated, the annular ring will fracture along groove 30a as shown in
When, as illustrated in
A high-pressure fluid conduit, constructed in accordance with the present invention, also includes a first valve seat 33 at second fluid opening 22b in first housing 22, a second valve seat 34 at first fluid opening 24a in second housing 24, a first valve body 36, and a second valve body 38. For the embodiment of the present invention illustrated and being described, first valve body 36 is pivotally mounted in cavity 22c of first housing 22 and is movable between a first position to permit the flow of the high-pressure cryogenic fluid from the high-pressure fluid source through the first housing, as illustrated in
A high-pressure fluid conduit, constructed in accordance with the present invention, also includes valve control means for retaining first valve body 36 in its first position and second valve body 38 in its first position and selectively moving the first valve body to its second position against valve seat 33 and the second valve body to its second position against valve seat 34. The valve control means move first valve body 36 into engagement with first valve seat 33 and second valve body 38 into engagement with second valve seat 34 in response to a fracture of annular ring 30 and separation of first and second parts 30b and 30c of the annular ring.
More specifically, for the embodiment of the present invention that is illustrated and being described, the valve control means include a serpentine cable 40 connected between first valve body 36 and second valve body 38. Cable 40 is made from a flexible, yet relatively stiff, material capable of retaining valve bodies 36 and 38 in their respective first positions, as shown in
Fracture of annular ring 30 results in increased separation of first housing 22 from second housing 24, which, in turn, causes cable 40 to straighten and ultimately to cause valve bodies 36 and 38 to pivot to their respective second positions, namely, against valve seats 33 and 34, respectively, as shown in
Housing 60 has a first fluid opening 60a through which high-pressure cryogenic fluid from pipe section 62 enters housing 60, a second fluid opening 60b through which high-pressure cryogenic fluid from pipe section 62 leaves housing 60, and a cavity 60c between first fluid opening 60a in housing 60 and second fluid opening 60b in housing 60.
Housing 64 has a first fluid opening 64a aligned with second fluid opening 60b of housing 60 and through which high-pressure cryogenic fluid leaving housing 60 enters housing 64. Housing 64 also has a second fluid opening 64b through which high-pressure cryogenic fluid from pipe section 62 entering housing 64 leaves housing 64 and enters pipe section 66. Housing 64 also has a cavity 64c between first fluid opening 64a in housing 64 and second fluid opening 64b in housing 64.
As illustrated in
Coupling 68 has a weakened break-away section, in the form of a groove 68a for the embodiment of the invention illustrated and being described, that fractures when a predetermined force is applied to the coupling. Coupling 68 serves as a break-away component with parts 68b and 68c that separate permitting separation of first housing 60 and second housing 64 when, for example, there is a failure in the high-pressure cryogenic fluid conduit. Upon fracture of coupling 68, a safety feature is activated and the high-pressure cryogenic fluid conduit switches from an open or normal mode of operation to a closed or safety-activated mode of operation.
For this embodiment of the present invention, coupling 68 is an annular ring that extends circumferentially completely around the annular ring. The size, shape, and extent of groove 68a calibrate annular ring 68 to fracture when a predetermined force is applied to the annular ring, whereupon first and second parts 68b and 68c of the annular ring separate as illustrated in
As shown in
Also, for the embodiment of the invention illustrated and being described, cryogenic seal 70 is a metal, such as stainless steel, that is welded to first housing 60 and second housing 64. Cryogenic seal 70, flexible in nature, can be made of other materials, so long as it breaks when first part 68b and second part 68c of annular ring 68 separate. Also, cryogenic seal 70 can be secured to first housing 60 and second housing 64 by other means.
The
The
The
The
The foregoing illustrates some of the possibilities for practicing the invention. Other embodiments are possible within the scope and spirit of the invention. It is, therefore, intended that the foregoing description be regarded as illustrative rather than limiting, and that the scope of the invention is given by the appended claims together with their full range of equivalents.
Number | Name | Date | Kind |
---|---|---|---|
1304364 | Phillips | May 1919 | A |
2054561 | Greenberg | Sep 1936 | A |
2165640 | Marx | Jul 1939 | A |
3273578 | Clark | Sep 1966 | A |
3561793 | Rode | Feb 1971 | A |
3630214 | Levering | Dec 1971 | A |
3802456 | Wittgenstein | Jan 1974 | A |
3859692 | Waterman | Jan 1975 | A |
3907336 | Siegmund | Sep 1975 | A |
3910312 | Weinhold | Oct 1975 | A |
3913603 | Torres | Oct 1975 | A |
4023584 | Rogers et al. | May 1977 | A |
4098438 | Taylor | Jul 1978 | A |
4351351 | Flory et al. | Apr 1982 | A |
4509558 | Slater | Apr 1985 | A |
4614201 | King et al. | Sep 1986 | A |
4735083 | Tenenbaum | Apr 1988 | A |
4749282 | Spargo | Jun 1988 | A |
4827977 | Fink, Jr. | May 1989 | A |
4828183 | Fink, Jr. | May 1989 | A |
4886087 | Kitchen | Dec 1989 | A |
4896688 | Richards et al. | Jan 1990 | A |
4921000 | King et al. | May 1990 | A |
5054523 | Rink | Oct 1991 | A |
5099870 | Moore et al. | Mar 1992 | A |
5172730 | Driver | Dec 1992 | A |
5250041 | Folden et al. | Oct 1993 | A |
5343738 | Skaggs | Sep 1994 | A |
5357998 | Abrams | Oct 1994 | A |
5427155 | Williams | Jun 1995 | A |
5497809 | Wolf | Mar 1996 | A |
5518034 | Ragout et al. | May 1996 | A |
5531357 | Guilmette | Jul 1996 | A |
5551484 | Charboneau | Sep 1996 | A |
5654499 | Manuli | Aug 1997 | A |
5714681 | Furness et al. | Feb 1998 | A |
5730445 | Swensen | Mar 1998 | A |
5765587 | Osborne | Jun 1998 | A |
5803127 | Rains | Sep 1998 | A |
5868170 | Spengler | Feb 1999 | A |
5931184 | Armenia et al. | Aug 1999 | A |
6260569 | Abrams | Jul 2001 | B1 |
6349736 | Dunmire | Feb 2002 | B1 |
6546947 | Abrams | Apr 2003 | B2 |
6692034 | Drube et al. | Feb 2004 | B2 |
6840277 | Nimberger | Jan 2005 | B1 |
6899131 | Carmack et al. | May 2005 | B1 |
6938636 | Nimberger | Sep 2005 | B1 |
7252112 | Imler et al. | Aug 2007 | B1 |
7264014 | Goldstein | Sep 2007 | B2 |
7287544 | Seneviratne et al. | Oct 2007 | B2 |
8336570 | Cardona | Dec 2012 | B2 |
8800586 | Abrams | Aug 2014 | B2 |
9121536 | Cardona | Sep 2015 | B2 |
9625074 | Cardona | Apr 2017 | B2 |
20020007847 | Abrams | Jan 2002 | A1 |
20030188799 | Cessac et al. | Oct 2003 | A1 |
20040123899 | Turvey | Jul 2004 | A1 |
20050061366 | Rademacher | Mar 2005 | A1 |
20050263193 | Carmack et al. | Dec 2005 | A1 |
20080035222 | Fraser | Feb 2008 | A1 |
20100276008 | Abrams | Nov 2010 | A1 |
20110214750 | Abrams | Sep 2011 | A1 |
20120234423 | Cardona | Sep 2012 | A1 |
20130048110 | Wolff | Feb 2013 | A1 |
20160252046 | Swasey | Sep 2016 | A1 |
Number | Date | Country |
---|---|---|
2342709 | Apr 2000 | GB |
2005001327 | Jan 2005 | WO |
2011109664 | Sep 2011 | WO |
2014205322 | Dec 2014 | WO |
Entry |
---|
European search report, dated Oct. 2, 2017, 10 pages. |
Website for HPF, Inc., Breakaway Couplings, www.hpflap.com, HPF, Inc., 13450 Indian Creek, Cleveland, Ohio 44130, Tel: 440-816-2195, 1-800-445-1289, Fax: 440-816-2196, 2 paegs, Copyright 2006. |
Advertisement, Smalley Wave Springs, www.tfc.eu.com, 4 pages, Copyright 2008-2011. |
Website, CSE IPG, Safety Breakaway Coupling, www.cse-ipg.com, 2 pages, Copyright 2000-2010. |
PCT Notification of Transmittal, International Search Report and The Written Opinion of the International Searching Authority, International Application No. PCT/US2014/043364, dated Jan. 8, 2015, 10 pages. |
PCT Notification of Transmittal, International Search Report and The Written Opinion of the International Searching Authority, International Application No. PCT/US2014/043362, dated Jan. 5, 2015, 8 pages. |
PCT Notification of Transmittal, International Preliminary Report on Patentability and Written Opinion of the International Searching Authority, International App. No. PCT/US2014/043362, dated Dec. 30, 2015, 6 pages. |
Number | Date | Country | |
---|---|---|---|
20170328508 A1 | Nov 2017 | US |