A portion of the disclosure of this patent document contains material that is subject to copyright protection. The copyright owner has no objection to the reproduction of the patent document or the patent disclosure, as it appears in the U.S. Patent and Trademark Office patent file or records, but otherwise reserves all copyright rights whatsoever.
This application claims benefit of the following patent application(s) which is/are hereby incorporated by reference: Japan Patent Application No. JP2009-039649, filed Feb. 23, 2009.
Not Applicable
Not Applicable
The present invention relates to a high pressure discharge lamp ballast for powering a high pressure discharge lamp, an illumination fixture incorporating the ballast, and an illumination system constructed by a plurality of such illumination fixtures. More particularly, the present invention relates to a lamp ballast with adaptive filament heating control with regards to a cumulative lighting time of a high pressure discharge lamp.
Many high pressure discharge lamps with high luminance, also called HID (High-Intensity Discharge) lamps, have been commonly used, particularly for vehicles. Such lamps need to generate discharge in the lamp upon ignition and therefore require a ballast which generally includes a DC-AC power converter and a control circuit for controlling the power converter.
Certain high pressure discharge lamp ballasts as known in the art are provided with a number of operating modes or phases including: an ignition or startup period (hereinafter referred to as “phase 1”) for applying an increased peak voltage to a high pressure discharge lamp and causing dielectric breakdown for generation of arc discharge; a filament heating period (hereinafter referred to as “phase 2”) for increasing an AC frequency in the power converter to supply power that is equal to or higher than rated power to the high pressure discharge lamp and to heat the lamp filaments to a sufficient degree in a relatively short period of time; and a normal or steady-state period (hereinafter referred to as “phase 3”) for carrying out normal lamp operation by applying and maintaining rated AC power from the power converter to the high pressure discharge lamp.
However, while many previously known ballasts sufficiently heat the filaments for some specific high pressure discharge lamps, they are often insufficient for heating filaments in other high pressure discharge lamps of varying ages and physical characteristics.
a and b show a waveform of lamp current obtained when the duration of phase 2 is varied in an experiment carried out using a high pressure discharge lamp ballast structured as stated above (an HCI-TC/E70W/NDL: manufactured by OSRAM).
As shown in
In contrast, as shown in
In general, high pressure discharge lamps at the end of their service life are difficult to start in comparison with new high pressure discharge lamps and easily suffer extinguishing, flickering, and other undesirable effects after transition to phase 3. This is at least partly because high pressure discharge lamps at the end of their service life insufficiently heat the filaments in phase 2 and proceed to phase 3 in a half-wave discharge state.
Defective lamp startup is also caused by contaminating impurities that occur in the lamp manufacturing. For example, if an impurity such as water enters a lamp in the manufacture process, the water impurity forms an oxide with an inclusion (a metal) of the lamp, resulting in gaseous impurities such as hydrogen and iodine as shown in the following chemical equations 1 to 3, and which capture electrons or in other words siphon off energy from the excited filling gas atoms that would otherwise contribute to discharge.
[Chemical equation 1]
3H2O+2Tm(Ho,Dy)I33H2+Tm2(Ho,Dy)O3+3I2 (1)
[Chemical equation 2]
I2+2e−2I− (2)
[Chemical equation 3]
HI+e−(HI)*H+I− (3)
Such impurities may therefore easily cause unstable discharge because they degrade the ability of the lamp to ignite by requiring a higher voltage to maintain discharge. Moreover, the amount of contaminating impurity resulting from the manufacturing process varies with each high pressure discharge lamp, which means that the abilities of the high pressure discharge lamps to start also vary with each lamp.
To simply resolve these problems, the duration of phase 2 may be increased or alternatively the value of the lamp current in phase 2 may be increased, thereby ensuring sufficient filament heating for any high pressure discharge lamp.
However, if these solutions are applied uniformly to all high pressure discharge lamps, excessive filament heating occurs in high pressure discharge lamps that are in an early stage of use and in high pressure discharge lamps with only small amounts of contaminating impurities, raising the possibility of defects such as shortened lamp life that could otherwise have been avoided.
Another possible method as known in the art includes detecting a current through and/or voltage across a high pressure discharge lamp in phase 2, and upon determining that the detected current and/or voltage is not substantially uniform in the positive and negative polarities (symmetrical), heating both filaments uniformly by adjusting the current supplied to the high pressure discharge lamp. According to this method, a substantially uniform lamp current is provided in an early stage of phase 2 and stable discharge is formed at the time of transition to phase 3.
However, the above method requires a detection circuit and a control circuit of undesirable complexity, resulting in increased costs due to an increase in the number of components.
In accordance with the present invention a high pressure discharge lamp ballast is provided for an illumination fixture, or an illumination system with a plurality of fixtures, that has adaptive control capabilities for necessary and sufficient filament heating, thus forming stable discharge without complicating the circuit structure.
In an embodiment, a high pressure discharge lamp ballast is provided with adaptive power control during a filament heating period. A starting circuit is coupled along with a high pressure discharge lamp to output terminals of a DC-AC power converter and generates a high voltage for dielectric breakdown in the lamp. A control circuit controls output power from the power converter to the lamp during the filament heating period after dielectric breakdown of the lamp. The output power is controlled in accordance with a power output parameter which is further determined by the control circuit in accordance with one or more lamp parameters detected by a lamp status detection circuit. The lamp parameters may be cumulative lamp parameters or electrical characteristics associated with the lamp.
In another embodiment, a method of adaptive filament heating control is provided for a high pressure discharge lamp ballast which includes an inverter, a lamp parameter detection circuit, and a control circuit effective to control a power output from the inverter to a high pressure discharge lamp. The method includes a first step of reading a cumulative lamp parameter from the lamp parameter detection circuit which is either a cumulative lighting time for the lamp or a cumulative lamp ignition count. A second step of the method is setting a power output parameter for the power converter based on the cumulative lamp parameter. A third step is controlling the power converter to provide an output power to the lamp corresponding to the power output parameter during the filament heating period, which begins after dielectric breakdown of the lamp. The method finally includes terminating the filament heating period and entering a steady-state period, wherein the control circuit controls the power converter to decrease an operating frequency and maintain a stable light output from the lamp.
In another embodiment of the present invention, an illumination system includes one or more illumination fixtures. Each illumination fixture is made up of a ballast housing containing a high pressure discharge lamp ballast and a lamp housing containing a high pressure discharge lamp. The lamp housing is mechanically coupled to the ballast housing and electrically coupled to the discharge lamp ballast. A control device is provided for controlling each of the one or more illumination fixtures. The lamp ballast further includes a DC-AC power converter, a lamp parameter detection circuit, and a control circuit effective to control the power converter. The control circuit determines a power output parameter to the high pressure discharge lamp in a filament heating period after dielectric breakdown of the lamp, wherein the power output parameter is determined in accordance with one or more lamp parameters detected by the lamp status detection circuit.
a and 5b are graphical diagrams describing relationships between fixed and curved adjustments to phase 2 durations and a cumulative lighting time of a lamp in the ballast of
a and 6b are graphical diagrams describing relationships between fixed time and varied time adjustments to phase 2 durations and a cumulative lighting time of a lamp in the ballast of
a and 7b are graphical diagrams describing relationships between linear and curved adjustments to an upper limit of phase 2 durations and a cumulative lighting time of a lamp in the ballast of
a is a graphical diagram showing a lamp current waveform for a new lamp in the ballast of
a and 14b are graphical diagrams describing relationships between linear and curved adjustments to a lamp current value in phase 2 and a cumulative lighting time of the lamp in the ballast according to the method of
a and 15b are graphical diagrams describing relationships between fixed time and varied time adjustments to lamp current values in phase 2 and a cumulative lighting time of a lamp in the ballast according to the method of
a and 16b are graphical diagrams describing relationships between lamp current values in phase 2 and a lamp voltage in the ballast according to the method of
a and 17b are graphical diagrams showing a lamp current waveform for a new lamp using the method of
a and 19b are graphical diagrams describing linear and curved increases, respectively, in a current-time product in phase 2 with respect to the cumulative lighting time of a lamp using the method of
a and 24b are graphical diagrams describing linear and curved adjustments, respectively, to a current-time product in phase 2 with respect to a difference in lamp voltage according to the method of
a and 27b are graphical diagrams describing linear and curved increases, respectively, in a current-time product in phase 2 with respect to a lamp voltage according to the method of
a and 33b are graphical diagrams showing adjustments in a lamp voltage and a current-time product, respectively, relative to the cumulative lighting time in the lamp ballast of
a, 34b and 34c are perspective views showing various examples of an illumination fixture utilizing an embodiment of a ballast according to the present invention.
a is a waveform showing a lamp current where a sufficiently long phase 2 duration is provided in a lamp ballast as previously known in the art.
b is a waveform showing a lamp current where a short phase 2 duration is provided in a lamp ballast as previously known in the art.
Throughout the specification and claims, the following terms take at least the meanings explicitly associated herein, unless the context dictates otherwise. The meanings identified below do not necessarily limit the terms, but merely provide illustrative examples for the terms. The meaning of “a,” “an,” and “the” may include plural references, and the meaning of “in” may include “in” and “on.” The phrase “in one embodiment,” as used herein does not necessarily refer to the same embodiment, although it may.
The term “coupled” means at least either a direct electrical connection between the connected items or an indirect connection through one or more passive or active intermediary devices.
The term “circuit” means at least either a single component or a multiplicity of components, either active and/or passive, that are coupled together to provide a desired function.
The term “signal” means at least one current, voltage, charge, temperature, data or other signal.
The terms “switching element” and “switch” may be used interchangeably and may refer herein to at least: a variety of transistors as known in the art (including but not limited to FET, BJT, IGBT, IGFET, etc.), a switching diode, a silicon controlled rectifier (SCR), a diode for alternating current (DIAC), a triode for alternating current (TRIAC), a mechanical single pole/double pole switch (SPDT), or electrical, solid state or reed relays. Where either a field effect transistor (FET) or a bipolar junction transistor (BJT) may be employed as an embodiment of a transistor, the scope of the terms “gate,” “drain,” and “source” includes “base,” “collector,” and “emitter,” respectively, and vice-versa.
The terms “power converter” and “converter” as used herein generally refer to an inverter circuit for DC-AC power conversion, but is not so inherently limited, and with respect to any particular element may be used interchangeably herein and with reference to at least DC-DC, DC-AC, AC-DC, buck, buck-boost, boost, half-bridge, full-bridge, H-bridge or various other forms of power conversion or inversion as known to one of skill in the art.
The term “half-wave discharge” and “rectification” unless otherwise stated herein may generally refer to a status resulting from asymmetric operation with respect to positive and negative peaks of a waveform for a defined signal.
The term “lighting time” for a lamp as used herein may generally refer to an amount of time between the ignition and extinguishing of the lamp, wherein an irradiated light output from the lamp may be detected. The term “cumulative lighting time” for a lamp as used herein may therefore generally refer to the total amount of lighting time detected for the lamp since installation of the lamp.
Referring generally to
Referring to
A first pair of switching elements Q1, Q2 and a second pair of switching elements Q3, Q4 are each connected in parallel with the DC power supply E, with a node between the switching elements Q1 and Q2 (which may also be referred to as an output terminal of the power converter) coupled to a filament on a first end of the lamp DL via a first inductor L1, and a node between the switching elements Q3 and Q4 coupled to the filament on a second end of the lamp DL via a second inductor L2.
The first inductor L1 in the embodiment shown has an autotransformer structure with a tap, and the tap is connected to a negative terminal of the DC power supply E (e.g., to ground) via a series RC circuit including a first capacitor C1 and a resistor R1. The first inductor L1 and the RC circuit constitute, along with the switching elements Q1 and Q2, a starting circuit 12 for generating a high voltage to cause a dielectric breakdown of the lamp DL. While the starting circuit 12 as shown is of a typical configuration as known to one of skill in the art for generating a high voltage using resonance characteristics, an equivalent system capable of generating a high voltage in a pulse manner is also anticipated such as for example a system using a piezoelectric element.
A node between the first inductor L1 and the switching elements Q1 and Q2 is coupled to a second capacitor C2 that constitutes, along with the switching elements Q3 and Q4 and the second inductor L2, a step-down chopper circuit 13 (or buck chopper 13).
The high pressure discharge lamp ballast 1 according to the embodiment shown may further include a lamp status detection circuit 14 for detecting a status of the lamp DL and storing a detection result, and a control circuit 15 for controlling the turning on and off of the switching elements Q1 to Q4.
The lamp status detection circuit 14 may in various embodiments include a non-volatile memory, not shown, and counts the lighting time of the lamp DL and stores a cumulative lighting time obtained by integrating the counted periods of time.
The control circuit 15 may be, for example, a microprocessor configured to drive the switching elements Q1 to Q4 on and off in such a manner that mutually diagonal switching elements of the switching elements Q1 to Q4 are simultaneously turned on while switching elements connected in series are alternately turned on or off. This causes DC power input from the DC power supply E to be converted into AC power that has a frequency of inversed polarity obtained by the on/off driving of the switching elements Q1 to Q4 (this frequency being hereinafter referred to as an “operating frequency” with respect to the power converter).
The operation of the high pressure discharge lamp ballast 1 as shown in
In
When the power supply is turned on, the control circuit 15 initiates a starting sequence for the lamp DL to reach a stable lighting state. Simultaneously, the lamp status detection circuit 14 starts to count time.
The starting sequence is divided into a period during which a high voltage of a high frequency required for dielectric breakdown is applied to the lamp DL (hereinafter referred to as “phase 1”), a period during which the filaments are sufficiently heated after the dielectric breakdown of the lamp DL (hereinafter referred to as “phase 2”), and a period of normal operation during which the lamp DL maintains a stable light output by causing a low-frequency rectangular wave current to flow through the lamp DL (hereinafter referred to as “phase 3”). Operation in each of the phases will be described in detail below.
In phase 1, the control circuit 15 changes the operating frequency periodically (or “sweeps” the operating frequency) within the range of several tens kHz to several hundreds kHz and applies the operating frequency to the switching elements Q1 to Q4. The operating frequency approaches a resonant frequency (or an integer fraction thereof) of a resonant circuit composed of a primary winding N1 side of the first inductor L1 and the first capacitor C1. A resonance voltage occurring at this time is boosted at the first inductor L1 having an autotransformer structure with a winding ratio of N1:N2, whereby a voltage applied to the lamp DL (hereinafter referred to as a “lamp voltage”) reaches a voltage required to start discharge, e.g. 3 to 4 kV, and thus the lamp DL is ignited.
After a predetermined period of time phase 1 ends, followed by transition to phase 2, during which the filaments of the lamp DL are heated at a lower operating frequency than that of phase 1, e.g. several tens kHz.
The operating frequency in phase 2 may be set to a frequency closer to a resonant frequency of a load circuit coupled to the full bridge circuit 11, compared with an operating frequency in phase 3 as described later. Note that the operating frequency and the lamp current each may be an extremely low frequency.
Phase 2 continues for a predetermined period of time determined in accordance with the cumulative lighting time of the lamp DL as will be described later, and subsequently the operation in phase 3 starts.
In phase 3, the control circuit 15 further reduces the operating frequency, e.g. several hundreds Hz, with respect to the operating frequency in phase 2, and thus supplies the lamp DL with rectangular wave AC power to maintain a stable light output from the lamp DL. In phase 3, the control circuit 15 carries out PWM control whereby power supplied to the lamp DL is adjusted by turning on/off the switching elements Q3 and Q4 of one series circuit at a predetermined duty ratio, instead of turning them on constantly over the period during which the switching elements Q1 and Q2, which are respectively diagonal to the switching elements Q3 and Q4, are turned on.
With reference to
Where phase 2 of the startup sequence of the high pressure discharge lamp ballast immediately follows dielectric breakdown of the lamp DL, the filaments are not heated sufficiently. This may generally cause a half-wave discharge condition (e.g., rectification) as shown in
The lamp status detection circuit 14, which is provided to solve this problem, detects a lighting time as an indicator of the status of the lamp DL and stores a cumulative lighting time X obtained by integrating previously detected lighting times stored in a non-volatile memory (not shown). Note that the storage function for the cumulative lighting time X can be performed by a memory which is usually provided in a microprocessor of the control circuit 15. It is also possible to provide an external storage device attached to the high pressure discharge lamp ballast 1 so as to store the cumulative lighting time X.
The lamp status detection circuit 14 may also reset the cumulative lighting time X to an initial value when the high pressure discharge lamp DL is replaced with a new lamp.
After the power supply is turned on, it may be determined in step S101 whether the high pressure discharge lamp DL is new. If the result shows that the high pressure discharge lamp DL has not been replaced with a new lamp, the cumulative lighting time X previously stored in the lamp status detection circuit 14 is read (step S102).
Next, the control circuit 15 sets the duration of phase 2 in accordance with the cumulative lighting time X that was read (step S103).
If it is determined in the procedure of step S101 that the high pressure discharge lamp DL is replaced with a new lamp, the cumulative lighting time X stored in the lamp status detection circuit 14 is reset in step S104, and the method proceeds to step S103.
The duration of phase 2 is set or adjusted in accordance with the cumulative lighting time of the lamp, with the duration of phase 2 by necessity being longer for lamps having a longer cumulative lighting time and being shorter for lamps that have a shorter cumulative lighting time. Referring to
a and 6b demonstrate stepped increases in the duration TA2 of phase 2 with respect to stepped increases in the cumulative lighting time X.
In
Referring now to
Setting the duration TA2 of phase 2 in the above manner may eliminate excessive electrical stresses that would otherwise be applied to a new high pressure discharge lamp, and may enable sufficient filament heating for a high pressure discharge lamp having a long cumulative lighting time and which easily suffers unstable discharge, thereby realizing stable discharge at the time of transition to phase 3 regardless of the cumulative lighting time of the high pressure discharge lamp.
a and 8b show lamp current waveforms for a new or unused high pressure discharge lamp and a high pressure discharge lamp at the end of its service life, respectively, with phase 2 durations established in accordance with the cumulative lamp lighting time X using a method of the present invention as previously described.
a and 8b show that in accordance with cumulative lighting times X1 and X2 (X1<X2) respectively of the unused high pressure discharge lamp and the high pressure discharge lamp at the end of its service life, durations T1 and T2 (i.e. T1<T2) of phase 2 are set, and thus both high pressure discharge lamps form stable discharge in phase 3.
Referring back to the flowchart in
In contrast, if it is determined in step S108 that the lamp DL has been ignited, then in step S109 the lamp status detection circuit 14 counts and stores the cumulative lighting time X. Then the process returns to step S108 and repeats the operation to determine whether the lamp DL is still ignited and operating.
Referring now to
The step-down chopper circuit 23 may have a switching element Q5 connected at one end to a high voltage side of the DC power supply E and at the other end to an input terminal of the full bridge circuit 11 via an inductor L3, a diode D1 having a cathode connected to a node between the switching element Q5 and the inductor L3 and an anode connected to the ground, and a capacitor C3 coupled in parallel with input terminals of the full bridge circuit 11. Note that the second inductor L2 and the second capacitor C2 of the step-down chopper circuit 13 show in
A current output from the DC power supply E is controlled by the step-down chopper circuit 23 and supplied to the full bridge circuit 11. This control may be carried out by the step-down chopper driving circuit 24, which drives the switching element Q5 with an on/off duty ratio as shown in
Referring to
As shown in
Referring to
In step S203, the control circuit 15 reads the cumulative lighting time X from the lamp status detection circuit 14, and sets a lamp current value in phase 2 in accordance with the cumulative lighting time X that was read.
The lamp current value in phase 2 may be set or adjusted in accordance with the cumulative lighting time of the lamp, with the lamp current in phase 2 by necessity being larger for lamps having a longer cumulative lighting time and being smaller for lamps that have a shorter cumulative lighting time. Referring to
a and 15b demonstrate stepped increases in the lamp current IA2 in phase 2 with respect to stepped increases in the cumulative lighting time X.
In various embodiments, for a new or unused high pressure discharge lamp with zero cumulative lighting time, a lamp current in phase 2 may be set to an initial value IA2_i as needed to heat the filaments, while a predetermined maximum value IA2_MAX is set for the lamp current in phase 2 in order to prevent an extreme reduction of the lamp life resulting from excessive heating.
While the initial value IA2 thus established for the lamp current value is subjected to constant current control by the control circuit 15, other methods include setting the lamp current in accordance with a lamp voltage by using the cumulative lighting time as a parameter.
Referring now to
Setting the lamp current IA2 of phase 2 in the above manner may eliminate excessive stress that would otherwise be applied to a new high pressure discharge lamp, and may enable sufficient filament heating for a high pressure discharge lamp having a long cumulative lighting time and which easily suffers unstable discharge, thereby realizing stable discharge at the time of transition to phase 3 regardless of the cumulative lighting time of the high pressure discharge lamp.
a and 17b show lamp current waveforms for a new or unused high pressure discharge lamp and a high pressure discharge lamp at the end of its service life, respectively, with phase 2 lamp currents established in accordance with the cumulative lamp lighting time X using a method of the present invention as previously described.
a and 17b show that in accordance with cumulative lighting times X1 and X2 (X1<X2) respectively of the unused high pressure discharge lamp and the high pressure discharge lamp at the end of its service life, lamp current values I1 and I2 (i.e. I1<I2) of phase 2 are set, and thus both the unused high pressure discharge lamp and the high pressure discharge lamp at the end of its service life form stable discharge in phase 3.
In various embodiments as described above, a high pressure discharge lamp ballast may include the lamp status detection circuit 14 for counting and storing the cumulative lighting time of the lamp DL so that under the control of the control circuit 15, the lamp current value in phase 2 of the startup sequence is set in accordance with the cumulative lighting time X, which eliminates excessive stress to a new high pressure discharge lamp and enables sufficient filament heating for a high pressure discharge lamp having a long cumulative lighting time, which easily suffers unstable discharge. Thus, both high pressure discharge lamps form stable discharge at the time of transition to the third period.
Referring now to
In step S303, the control circuit 15 determines a current-time product of the lamp in phase 2 in accordance with the cumulative lighting time X read from a memory of the lamp status detection circuit 14.
The current-time product determined in phase 2 may be adjusted in accordance with the lamp cumulative lighting time X.
The current-time product in phase 2 may be set or adjusted in accordance with the cumulative lighting time of the lamp, with the current-time product in phase 2 by necessity being larger for lamps having a longer cumulative lighting time and being smaller for lamps that have a shorter cumulative lighting time. Referring to
For a new or unused high pressure discharge lamp with zero cumulative lighting time, a current-time product of a high pressure discharge lamp is established in phase 2 as an initial value ITA2_j to sufficiently heat the filaments, and a predetermined maximum value ITA2_MAX is set to prevent an extreme reduction of the lamp life resulting from excessive heating.
In various embodiments, the method may use a lamp status detection circuit 14 for counting and storing the cumulative lighting time of the lamp DL so that under the control of the control circuit 15, the current-time product of the lamp in phase 2 of the startup sequence is determined in accordance with the cumulative lighting time X, and the amount of current supplied to the high pressure discharge lamp is controlled in accordance with the determined current-time product, which eliminates excessive stress to a new high pressure discharge lamp and enable's sufficient filament heating for a high pressure discharge lamp of long cumulative lighting time, which easily suffers unstable discharge. Thus, both high pressure discharge lamps form stable discharge at the time of transition to the third period.
Referring to
After the power supply is turned on, it is determined in step S401 whether the high pressure discharge lamp DL has been replaced with a new lamp. If not, the cumulative ignition count Y is read from the lamp status detection circuit 14 in which it is stored (step S402).
Next, a current-time product of the lamp in phase 2 is determined in accordance with the cumulative ignition count Y (step S403).
In contrast, if it is determined in step S401 that the high pressure discharge lamp DL has been replaced with a new lamp, the cumulative ignition count Y stored in the lamp status detection circuit 14 is reset in step S404, and the method proceeds to step S403.
The current-time product established in phase 2 is as previously described, and therefore further description will be omitted.
In step S405, phase 1 of the starting sequence described above is executed under the control of the control circuit 15. Then in step S406, the cumulative ignition count Y of the lamp DL in increased by one (Y=Y+1) and the increased cumulative ignition count Y is stored.
In step S407, under the control of the control circuit 15, phase 2 of the starting sequence described above is executed based on the established current-time product, and phase 3 is executed in the following step S408.
In step S409, an operation is conducted to determine if the lamp DL has been ignited (step S409), and if it is determined that no ignition has occurred, or that the light has been extinguished, the method returns to step S405 and repeats from that point.
In an embodiment, therefore, the high pressure discharge lamp ballast includes the lamp status detection circuit 14 for counting and storing the cumulative ignition count of the lamp DL, so that under the control of the control circuit 15 the current-time product of the lamp in phase 2 of the startup sequence is determined in accordance with the cumulative ignition count Y, and the amount of current supplied to the high pressure discharge lamp DL in phase 2 is controlled in accordance with the determined current-time product ITA2, which eliminates excessive stress to a new high pressure discharge lamp and enables sufficient filament heating for a high pressure discharge lamp of long cumulative lighting time, which easily suffers unstable discharge. Thus, both high pressure discharge lamps form stable discharge at the time of transition to the third period.
Note that it is also possible to set the amount of power supplied to the lamp DL in phase 2 based on the above-described cumulative ignition count Y of the lamp DL and also the cumulative lighting time X of the lamp DL.
Referring now to
Referring to
The control circuit 15 reads the lamp voltage effective values at recent and initial ignition from the lamp status detection circuit 14 so as to obtain a difference between the two values, followed by determining a current-time product in phase 2 in accordance with the difference of the effective values and controlling the amount of power supplied to the lamp DL based on the established current-time product.
In general, a lamp with a long cumulative lighting time (i.e., a relatively old lamp) tends to have a high discharge maintaining voltage and also a high lamp voltage during a period of stable light output. This tendency may be utilized in controlling the amount of power supplied to the lamp DL, in order to improve the stability of the lamp DL during discharge.
Referring back to the method of
Next, a recent lamp voltage effective value Vla is read from the lamp status detection circuit 14 (step S503), and a difference ΔVla relative to the lamp voltage effective value Vla_i of first ignition is obtained (step S504).
Then, a current-time product of the lamp in phase 2 is determined in accordance with the difference ΔVla in lamp voltage effective value (step S505).
In contrast, if it is determined in the procedure in step S501 that the high pressure discharge lamp DL has been replaced with a new lamp, the lamp voltage effective value Vla_i of first ignition which has previously been stored in the lamp status detection circuit 14 is reset in step S506, and the method skips to step S505.
The current-time product determined in phase 2 may be adjusted in accordance with the difference ΔVla in lamp voltage effective value.
In
Referring back to the flowchart in
In step S511, it is determined whether one hour has passed since ignition of the lamp DL, and if not the process returns to step S510.
In contrast, if it is determined in step S511 that one hour or more has passed since lamp ignition, then in step S512 a data update is carried out by writing the effective value Vla of the lamp voltage to the lamp status detection circuit 14.
The discharge lamp ballast as described may reduce the frequency of detection of the status of the lamp DL, thereby simplifying the circuit configuration including the storage capacity of the memory.
Referring now to
The control circuit 15 reads the electrical startup characteristic from the lamp status detection circuit 14, determines a current-time product in phase 2 in accordance with the electrical startup characteristic, and controls the amount of power supplied to the lamp DL based on the determined current-time product.
In general, the electrical startup characteristic regards an individual difference caused by impurities in the high pressure discharge lamp tube or other factors. A high pressure discharge lamp which includes a large amount of impurities tends to have a high discharge maintaining voltage and also a high lamp voltage at the time of starting. The ballast in various embodiments may utilize this nature in controlling the amount of power supplied to the lamp DL, in order to improve the stability of the lamp DL during discharge.
Referring again to
If it is determined in the procedure in step S602 that no dielectric breakdown occurs in the lamp DL, the method returns to step S601 and repeats.
In contrast, if it is determined in step S602 that a dielectric breakdown occurs in the lamp DL, the lamp status detection circuit 14 detects a lamp voltage VA1 during startup of the lamp DL (step S603).
Returning to
A current-time product established in phase 2 may be adjusted in accordance with the lamp voltage VA1.
In step S605, under the control of the control circuit 15, phase 2 of the startup sequence described above is executed based on the determined current-time product, and phase 3 is executed in the following step S506.
Next, an operation is conducted to determine whether the lamp DL has been ignited (step S607), and if not the process returns to step S601.
Note that the method described above is advantageous in that an individual difference of the lamp can be obtained without requiring a memory component in the lamp status detection circuit 14. However, if the electrical characteristic is detected before phase 2 in the starting sequence, it is impossible to detect the electrical characteristic after phase 2. For example, at a time when the minimum voltage Vmin as shown in
This problem can be resolved in an embodiment as shown in
Next, the current-time product of the lamp in phase 2 is determined in accordance with the stored lamp voltage VA.
In the following step S703, the phases 1 to 3 of the startup sequence are executed as a sub-routine as described above.
Then the lamp voltage VA is detected and stored in the memory of the lamp status detection circuit 14 (step S704), followed by executing the operation to determine whether the lamp DL has been ignited or otherwise remains lit (step S705).
Thus, the electrical characteristic of the lamp DL previously observed, between ignition of the lamp DL to its stable discharge, may be detected and stored in the memory of the lamp lighting state 14 so that when the lamp DL starts up again, the amount of power supplied to the high pressure discharge lamp in phase 2 may also be determined in accordance with the stored electrical characteristic.
In general, if a tube of a high pressure discharge lamp is contaminated with, for example, water as an impurity, the water separates into hydrogen and oxygen. It is generally accepted that the hydrogen gradually leaves outside the tube in the course of operating of the high pressure discharge lamp and is completely eliminated in approximately 100 hours of operation. However, the oxygen remains in the tube and gradually combines with fluorescent material on the tube wall of the high pressure discharge lamp, thereby causing deterioration in the ability of the high pressure discharge lamp to ignite.
This problem may be solved by detecting and storing an electrical characteristic as previously described within approximately 100 hours of first powering the high pressure discharge lamp, and establishing after the 100 hours have elapsed a current-time product in phase 2 in accordance with the stored electrical characteristic in order to control the amount of power supplied to the high pressure discharge lamp.
Referring now to
The cumulative lighting time counter 251 constantly counts the period of time in which the lamp DL is powered and produces a light output, and stores a value corresponding to the time in the storage circuit 253. The stored value is maintained even if the power supply to the ballast is turned off.
The lamp voltage detection circuit 252 detects a lamp electrical characteristic within a predetermined cumulative lighting period of time after installing the lamp DL and stores the lamp electrical characteristic in the storage circuit 253. The stored lamp electrical characteristic is maintained until the lamp DL is replaced. The lamp electrical characteristic in various embodiments may refer to a minimum lamp voltage Vmin detected during the period from dielectric breakdown of the lamp DL to the starting of phase 2.
With reference to
The lamp electrical characteristic to be detected is not limited to the minimum lamp voltage Vmin, and other examples may without limitation include the dielectric breakdown voltage Vign and the voltage Vg during glow discharge of a lamp as shown in
Referring to
Next, it is determined whether the cumulative lighting time X that was read is shorter than 100 hours (step S803).
If the result from step S803 shows that the cumulative lighting time X is 100 hours or more, the current-time product ITA2 of the lamp may be established in phase 2 in accordance with the minimum lamp voltage Vmin that was read (step S804).
The minimum lamp voltage Vmin may be calculated as, for example, initial Vmin [0-100H], which is an average value of Vmin at X=0 (Vmin0) and Vmin at X=100 hours (Vmin100) as shown in
During a subsequent lamp starting operation, the current-time product ITA2 may then be established in phase 2 in accordance with the value of the stored initial Vmin [0-100H]. In this case, ITA2 in phase 2 is increased in accordance with a larger value of Vmin [0-100H].
Note that the above-described Vmin [0-100H] is not limited to the average value of Vmin obtained at two different points of time, X=0 and X=100 hours, and may also be an average value of a continuous distribution when X is 0 to 100 hours. It is also possible to use a Vmin obtained at one or more predetermined times X1 such as 0 hours and 50 hours.
The current-time product ITA2 may be increased in accordance with a larger value of the minimum lamp value Vmin in each lamp as shown in
In step S805, the control circuit 15 executes phases 1 to 3 of the starting sequence described above, for example as a sub-routine based on the established current-time product.
In step S806, an operation is executed to determine whether the lamp DL has been ignited or is otherwise irradiating light, and if it is determined that no light is being produced, the process will return to step S805 to repeat phases 1 to 3.
In contrast, if it is determined in step S806 that light is being produced from the lamp DL, then in step S807 the cumulative lighting time counter 241 counts or otherwise measures/obtains the cumulative lighting time X of the lamp status detection circuit 24.
Returning to step S801, if it is determined that the high pressure discharge lamp DL has been replaced, the cumulative lighting time X, the minimum lamp voltage Vmin, and the lamp voltage effective value Vla that are stored in the lamp status detection circuit 24 are reset (step S808).
Then, in step S809, the current-time product ITA2 of the lamp in phase 2 is established in accordance with the minimum lamp voltage Vmin. This procedure is substantially similar to that when the cumulative lighting time X is within 100 hours in previously described step S803.
In step S810, phases 1 to 3 of the starting sequence are executed by the control circuit, for example as a sub-routine based on the established current-time product.
Next, the lamp voltage detection circuit 242 of the lamp status detection circuit 24 detects the lamp voltage VA, and it is stored in the storage circuit 243.
In step S812, an operation is executed to determine whether the lamp DL has been ignited or is otherwise irradiating light, and if it is determined that no light is being produced, the process will return to step S810 to repeat phases 1 to 3.
In contrast, if it is determined in step S812 that light is being produced from the lamp DL, then in step S813 the cumulative lighting time counter 241 of the lamp status detection circuit 24 counts or otherwise measures/obtains the cumulative lighting time X so as to determine whether one hour has passed since ignition of the lamp DL (step S814).
If the result in step S814 shows that one hour has not passed yet, the process returns to step S812.
If it is determined in step S814 that one hour has in fact passed since ignition of the lamp, then in step S815 the lamp voltage detection circuit 242 of the lamp status detection circuit 24 detects the lamp voltage effective value Vla in what may be presumed as steady-state operation, followed by returning to step S812.
A high pressure discharge lamp ballast as described above establishes a current-time product ITA2 of the lamp in phase 2 of the starting sequence in accordance with a minimum lamp voltage for dielectric breakdown as individual information with regards to the lamp, and controls the amount of power supplied to the high pressure discharge lamp DL in phase 2 on the basis of the established current-time product ITA2. This permits optimum filament heating in phase 2 regardless of the individual properties of the high pressure discharge lamp such as for example the amount of impurity contaminating the lamp. As a result, stable discharge may be formed at the time of transition to phase 3.
In another embodiment, a high pressure discharge lamp ballast having a circuit structure substantially as shown in
A lamp voltage detection circuit 243 may detect data regarding the particular characteristic of the high pressure discharge lamp, in an example described herein the minimum lamp voltage Vmin obtained between dielectric breakdown of the lamp DL and the starting of phase 2 when the cumulative lighting time X is less than 100 hours, and store the minimum lamp voltage Vmin in a storage circuit 243. Then, this value is read to establish the current-time product ITA2.
In contrast, where the cumulative lighting time X exceeds 100 hours, the current-time product ITA2 is increased as the cumulative lighting time X is increased. Using a minimum lamp voltage Vmin obtained at a cumulative lighting time X of less than 100 hours and stored in the storage circuit 243, the Vmin [0-100H] of the minimum lamp voltage Vmin is calculated to correct or otherwise re-calculate the current-time product ITA2.
As shown in
For example, as further shown in
Note that the above-described ignition value Vmin [0-100H] is not limited to the average value of Vmin obtained at two points of time, X=zero and X=100 hours, and may also be an average value of Vmin as continuously obtained while X is between 0 to 100 hours. It is also possible to use a Vmin obtained at a predetermined lighting period of time X1 such as for example 0 hours and 50 hours.
A high pressure discharge lamp ballast so described may establish the current-time product ITA2 of the lamp in phase 2 of the starting sequence in accordance with a minimum lamp voltage after dielectric breakdown and the cumulative lighting time of the lamp, and control the amount of power supplied to the high pressure discharge lamp DL in phase 2 on the basis of the established current-time product ITA2. This permits optimum filament heating in phase 2 regardless of individual characteristics and the cumulative lighting time of the high pressure discharge lamp. As a result, stable discharge may be formed at the time of transition to phase 3.
In various embodiments, illumination fixtures may be provided which include and make use of a high pressure discharge lamp ballast configured and operated in accordance with the present invention. Such an illumination fixture may be a downlight as shown in
Each of the illumination fixtures shown in
It is also anticipated that an illumination system may be constructed by using a plurality of the illumination fixtures shown in any one or more of
Such illumination fixtures and illumination system as shown and described may make stable ignition and operation possible regardless of the cumulative lighting time of the one or more lamps included in the system, and further regardless of various additional individual characteristics associated with the lamps.
Thus, although there have been described particular embodiments of the present invention of a new and useful High Pressure Discharge Lamp Ballast with Adaptive Filament Heating Control Based on Lamp Age, it is not intended that such references be construed as limitations upon the scope of this invention except as set forth in the following claims.
Number | Date | Country | Kind |
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2009-039649 | Feb 2009 | JP | national |