This application is a national stage entry according to 35 U.S.C. §371 of PCT application No. PCT/EP2011/063053 filed on Jul. 28, 2011.
Various embodiments provide a high-pressure discharge lamp. Such lamps are, in particular, high-pressure discharge lamps for general lighting.
U.S. Pat. No. 5,811,933 discloses a high-pressure discharge lamp having a ceramic discharge vessel in which an ignition aid is used. The ignition aid is a so-called UV enhancer. A similar one is known from DE 20 2010 011 029. A foil electrode is described in this case.
It is furthermore known that the distance of the inner electrode of the UV enhancer from the inner wall has an essential influence on the ignition voltage of the UV enhancer. WO 2010/131574 presents exemplary embodiments of a geometry variation of the inner electrode. In this case, a further metallic component is fitted into the UV enhancer in addition to the molybdenum foil, this component promoting the charge transport of the dielectric barrier discharge. This, however, is cost-intensive.
Various embodiments provide a high-pressure discharge lamp, the ignition of which takes place reliably. This applies in particular to metal halide lamps, the material of the discharge vessel being quartz or ceramic.
For the reliable ignition of krypton 85-free high-pressure discharge lamps, UV radiation is used. This is often provided by UV enhancers. For the reliable ignition of all high-pressure discharge lamps, UV radiation in the wavelength range <280 nm is required. A lower threshold of about 160 nm is dictated by the transmission range of the discharge vessel (quartz or ceramic). In order to resolve this problem, above all mercury-containing UV enhancers having radiation in the aforementioned range, in particular at a wavelength of 254 nm, have been employed. In order to reduce the mercury content in high-pressure discharge lamps, UV enhancers without mercury, having corresponding UV emission, are necessary.
The vessel of the UV enhancer may consist of quartz glass or another UV-transmissive glass, above all hard glass. Solutions with a UV enhancer in which the discharge vessel consists of ceramic are also possible, so long as the discharge vessel is translucent in the UV range.
For the case of a quartz glass discharge vessel, a molybdenum foil is provided which ensures gas-tight feeding through the quartz glass and acts as an electrical supply conductor. At the same time, it is the inner electrode of the UV enhancer. In the case of UV-transmissive glass, the electrical supply through the glass may also be carried out with a wire or pin. In the case of a ceramic discharge vessel, corresponding techniques are to be applied as are generally known from the construction of ceramic discharge vessels.
The ignition voltage of the UV enhancer is directly dependent on the distance of the inner electrode from the inner wall of the discharge vessel. This gives rise to different solution approaches for different basic technologies.
For UV enhancers having a quartz glass discharge vessel, the following embodiments are advantageous.
The part of the molybdenum foil which is arranged inside the discharge vessel may partially or fully be bent. In this way, the distance from the inner wall is kept small. It is particularly preferred when the molybdenum foil can be clamped by means of a spring effect between opposite inner walls of the normally cylindrical discharge vessel. In this way, the distance from the inner wall is kept to the conceivable minimum.
A high likelihood of discharge in the UV enhancer is obtained in the region where there are the highest electric field strengths at the inner electrode. This is effectively achieved where there is the smallest distance between the external electrode and the inner electrode of the UV enhancer. For a high UV intensity of the UV enhancer, it is desirable to provide as many positions as possible where a very small distance prevails.
Another possibility is to reduce the distance of the inner molybdenum foil from a pumping tip of the quartz glass discharge vessel.
Another embodiment is to shape the discharge vessel, in particular consisting of quartz glass, in such a way that the distance from the molybdenum foil is thereby likewise reduced. This has the advantage that the molybdenum foil can be inserted more easily and then during the pinch sealing, or in a separate step after the pinch sealing, the quartz glass is deformed in such a way that the distance from the molybdenum foil is reduced in a controlled way. In the best case, the quartz glass then touches the molybdenum foil. Such deformation may be local, for instance in the middle of the discharge vessel or else, in particular, where the external electrode is located. The deformation may, however, also be carried out over a larger part of the discharge vessel, and even over the entire discharge vessel.
If the external electrode touches the discharge vessel at the level of the constriction, this makes full use of the potential for possible reduction of the ignition voltage.
High field strengths are generally promoted by maximally sharp foil edges.
The molybdenum foil used is preferably doped, in particular with yttrium oxide, in particular with from 0.2 to 2 wt %. Other advantageous oxides are cerium oxide and lanthanum oxide. These aforementioned oxides may also be used in a mixture.
In principle, particularly in the case of a ceramic discharge vessel, the required proximity of the inner electrode to the inner wall can be achieved by a wire which is spirally bent. It is then preferred, particularly in the case of a glass vessel as the container, for the end of the wire, which is sealed in a glass vessel, to be pinched flat to form a thin foil so that it can act as a sealing foil for the pinch.
Conventional fills may be used as the fill, in particular noble gases such as argon, Penning mixtures such as argon/further noble gas or mixtures of noble gases and halogens or halogen compounds, such as in particular dibromomethane.
It is known that fluorine attacks glass. Fluorine compounds can therefore preferably be used only in a ceramic UV enhancer or in a coated glass bulb.
In order to generate the UV radiation of the halogen dimers Cl2*, Br2* and F2*, it is possible to fill the UV enhancer with 100% chlorine gas and the other gaseous halogen compounds mentioned above, as well as compounds with a sufficient vapor pressure. However, the halogen dimer radiation can also be generated with the addition of pure or mixed noble gases (helium, neon, argon, krypton and xenon.
In order to generate the noble gas/halogen excimers ArCl*, KrCl*, ArF*, KrF*, ArBr* and KrBr*, the gaseous halogen compounds are mixed with the corresponding noble gases. Here again, combinations of noble gases may be admixed under certain circumstances. The pressure of the fill gas in the UV enhancer lies in the range of from 1 mbar to 1 bar. The intensity of the UV radiation generated typically increases with the fill pressure, so that an upper limit for the pressure is given by the ignition voltage of the UV enhancer, which needs to be configured for the ignition and operating devices of the lamp.
In principle, it is also possible to produce UV enhancers with two electrodes, and the incorporation of further components, for example a capacitor (U.S. Pat. No. 4,987,344) or even more complex drives (U.S. Pat. No. 4,721,888) is possible, in order to limit the current through the UV enhancer. In general, however, UV enhancers which have an inner electrode and an outer electrode and use a dielectric barrier discharge have become widespread. These UV enhancers are relatively economical.
In the drawings, like reference characters generally refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead generally being replaced upon illustrating the principles of the disclosure. In the following description, various embodiments of the disclosure are described with reference to the following drawings, in which:
The following detailed description refers to the accompanying drawings that show, by way of illustration, specific details and embodiments in which the disclosure may be practiced.
The discharge vessel 2 is provided with a metal halide fill, as is known per se. It is held in the outer bulb 3 by means of a frame 6, which includes a short frame wire 7 and a long loop wire 8. On a first capillary 5, there is a UV enhancer 10 which is connected to the short frame wire 7 via a supply conductor 11. The mating electrode, also referred to as external electrode, is furthermore a foil 9 which extends from the loop wire 8 to the UV enhancer 10 and encloses the latter semicircularly. In principle, one wire, or sufficient proximity of the loop wire to the UV enhancer 10, is also sufficient for the function of the mating electrode. Preferred are a minimal distance and a maximally large contact region which comprises not just a tip but at least a quadrant to semicircle, as represented in
The container 12 has a tubular cavity 17 into which an electrode 18 extends on one side, the bottom part 14. The electrode is sealed in a pinch 16 assigned to the bottom part 14.
The length of the electrode 18 in the container 12 is significantly longer than the length L of the cavity 17. It is preferably longer than L by at least 20%. In this case, the electrode 18 according to
The cavity 17 must in any event be large enough to accommodate the individual electrode 18, the UV enhancer operating according to the principle of dielectric barrier discharge.
The electrode 18 is a pin or, also preferably, a foil, usually of W or Mo. It has a contact wire 11 attached on the outer end 19, see
As an alternative, according to
Naturally, a foil folded or bent laterally according to
As an alternative, according to
Another embodiment is shown in
A specific embodiment of the fill is a UV enhancer in which krypton with 0.5 vol % admixture of chlorine gas Cl2 is used as the fill gas. The UV enhancer submits strong UV radiation of the excimer line KrCl* at a wavelength of 222 nm. The cold fill pressure lies in the range of 500-700 mbar.
The embodiments of
A high likelihood of the formation of a discharge is obtained in the region where there are as high as possible electric field strengths at the inner electrode. This can be achieved by their being a minimal distance between the external electrode 32 and the internal electrode 18. For a maximal intensity of the UV radiation generated by the UV enhancer, it is advantageous to provide as many positions as possible where such a condition is fulfilled. Therefore, as many contact points of the inner electrode 18 with the side wall 13 as possible, and as far as possible at the level of the external electrode 32, are desirable. In particular, this applies to the embodiment according to
For the embodiments according to
Another embodiment uses a foil 38 whose width C is selected to be somewhat greater than the inner diameter ID of the container 12, preferably C=105 to 100% ID.
A preferred embodiment in this case has a shaped foil upper edge according to
As an alternative, a reverse procedure is adopted. The container 12 is initially cylindrical, the foil is introduced and only then is the container subsequently deformed. This deformation may in particular be carried out with the pinching process, in which heating of the container 12 is necessary anyway. In the ideal case, the electrode 18 touches the side wall or comes at least very close thereto.
The possible extents of the deformation in the longitudinal direction are shown by
And external electrode 35 is in this case preferably located precisely at the level of the dent 51 or constriction 52. With such an arrangement, a reduction of the ignition voltage for the UV enhancer can be achieved particularly reliably.
In a preferred embodiment, the electrode 18 is configured in such a way that it itself promotes high field strengths by its having subregions with sharp foil edges.
Furthermore, foil edge may feel shaped in a controlled way. Specific embodiments are shown in
An offset or an oblique orientation, as is known in the case of a saw blade, is furthermore possible.
Typically, the electrode used is a molybdenum foil which, in particular, is doped with substances that lower the electron work function. In particular, an oxide of yttrium, cerium or lanthanum is suitable for this. Specific exemplary embodiments are doping with 0.5 to 0.7 wt % Y2O3, Ce2O3/Y2O3 mixed oxides or even mixtures of Ce2O3/Y2O3/La2O3 are used.
In addition, the Mo foil may be coated with metal alloys, which in particular contain at least one element from the group Ru, Ti, Ta, Nb, or with ceramic layers, which are selected in particular from the group nitrides, oxides, silicides, or with other readily ionizable materials, in particular tungsten material having a very high in potassium content, etc.
Furthermore, it has proven advantageous to roughen at least a part of the foil in the interior, in particular by sandblasting. This improves the ignitability owing to the microtips thereby produced.
Another example of a UV enhancer is shown in
While conventional UV enhancers usually require a ignition voltage of typically 3.5 kV, the embodiment according to the disclosure can reduce the ignition voltage to values of typically down to 1 kV.
Fills having halide-containing fill gases, in particular noble gases with halogen, prevent blackening over the lifetime. They furthermore increase the proportion of excimer radiation. Specific examples are argon with Cl2 or Br2 or J2. Nevertheless, pure argon is sufficient as a fill gas. In particular, a halide-containing additive such as dibromomethane (DBM) may be used. A specific example is argon with addition of from 2000 to 10000 ppm DBM.
While the disclosed embodiments have been particularly shown and described with reference to specific embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the disclosed embodiments as defined by the appended claims. The scope of the disclosed embodiments is thus indicated by the appended claims and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/063053 | 7/28/2011 | WO | 00 | 12/3/2013 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/013727 | 1/31/2013 | WO | A |
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20140117846 A1 | May 2014 | US |