The present invention relates to a high-pressure fuel pump.
High-pressure fuel pumps that can prevent component omission and assembly error by reducing the number of components used in assembling a metal diaphragm damper (metal damper) in a low-pressure fuel path have been known (see, e.g., PTL 1).
PTL 1 discloses that “a mechanism for reducing pressure pulsation includes a pair of metal dampers formed by joining two disk-shaped metal diaphragms over an entire circumference and forming a hermetically sealed space inside a joined portion, with gas being sealed in the hermetically sealed space of the dampers, has a pair of pressing members which give pressing force to both outer surfaces of the metal dampers at a position on the inner diameter side from the joined portion, and is unitized with the pair of pressing members being connected in a state in which they sandwich the metal dampers.”
PTL 1: JP 2009-264239 A
In the technique such as the technique disclosed in PTL 1, the metal damper is held on the pump body by two members including a first pressing member (upper clamping member) and a second pressing member (lower clamping member). However, it is desirable to reduce the number of components from the perspective of decreasing the manufacturing cost.
Further, the technique such as the technique disclosed in PTL 1 requires processing of the pump body for positioning the upper and lower clamping members, whereby the manufacturing cost increases.
It is an object of the present invention to provide a high-pressure fuel pump capable of decreasing manufacturing cost and reducing the number of components.
To achieve the above object, the present invention includes a metal damper, a pump body in which a damper housing that houses the metal damper is formed, a damper cover attached to the pump body, covering the damper housing, and holding the metal damper between the damper cover and the pump body, and a holding member fixed to the damper cover and holding the metal damper from a side opposite to the damper cover, in which the holding member is provided with an elastic portion that urges the pump body so that the metal damper is urged toward the damper cover.
According to the present invention, the number of components can be reduced and the manufacturing cost can be decreased. Other problems, structures, and effects that are not described above will be apparent from the following description of the embodiment.
In the following, the structure, effect, and operation of a high-pressure fuel pump (high-pressure fuel supply pump) according to first and second embodiments of the present invention will be described. In the drawings, the same reference signs indicate the same portions.
A first embodiment of the present invention will be described in detail by referring to
(Overall Structure)
First, the structure and operation of a system is described using an overall structural view of an engine system illustrated in
Fuel in a fuel tank 20 is pumped by a feed pump 21 in accordance with a signal from an engine control unit 27 (hereinafter referred to as an ECU). The fuel is pressurized to an appropriate feeding pressure and fed to a low-pressure fuel inlet 10a of the high-pressure fuel pump through an intake pipe 28.
The fuel enters through the low-pressure fuel inlet 10a and passes through an intake joint 51 (see
The fuel flowing in the electromagnetic intake valve mechanism 300 passes through the intake valve 30 to flow into a pressurizing chamber 11. A cam 93 (see
The high-pressure fuel pump discharges a desired fuel flow of the supplied fuel in accordance with a signal from the ECU 27 to the electromagnetic intake valve mechanism 300.
Although the high-pressure fuel pump of
(Structure of High-Pressure Fuel Pump)
Next, the structure of a high-pressure fuel pump will be described by referring to
As illustrated in
The high-pressure fuel pump of the present embodiment is hermetically sealed to a high-pressure-fuel-pump attaching portion 90 of the internal combustion engine with an attaching flange 1e (see
As illustrated in
A cylinder 6 is attached to the pump body 1 for guiding the reciprocal motion of the plunger 2 and forming the pressurizing chamber 11 with the pump body 1. Also provided are the electromagnetic intake valve mechanism 300 for feeding the fuel to the pressurizing chamber 11 and a discharge valve mechanism 8 (see
As illustrated in
A tappet 92 is provided at the lower end of the plunger 2 to convert rotational motion of the cam 93 (cam mechanism) attached to a cam shaft of the internal combustion engine into vertical motion, and the vertical motion is then transmitted to the plunger 2. The plunger 2 is crimped to the tappet 92 with a spring 4 via a retainer 15. This allows the plunger 2 to move reciprocally and vertically with the rotational motion of the cam 93.
Meanwhile, a plunger seal 13 is held at the lower end portion of the inner periphery of a seal holder 7 and disposed in slidable contact with the outer periphery of the plunger 2 in the lower portion of the cylinder 6 in the drawing. This allows the fuel in an auxiliary chamber 7a to be sealed during the sliding motion of the plunger 2, and prevents the fuel from flowing into the interior of the internal combustion engine. This also prevents flowing of a lubricating oil (including engine oil), which lubricates the sliding portion in the internal combustion engine, into the pump body 1.
An intake joint 51 is attached to the side portion of the pump body 1 of the high-pressure fuel pump. The intake joint 51 is connected to a low-pressure pipe for feeding the fuel from a fuel tank 20 of the vehicle, so that the fuel is fed into the high-pressure fuel pump through the low-pressure pipe. An intake filter 52 in the intake joint 51 (see
The fuel passes through the low-pressure fuel inlet 10a and through the metal damper 9 and the intake path 10d (low-pressure fuel flow path) to the intake port 31b of the electromagnetic intake valve mechanism 300, as illustrated in
The discharge valve mechanism 8 provided at an outlet of the pressurizing chamber 11 includes, as illustrated in
If there is no pressure difference of the fuel between the pressurizing chamber 11 and the discharge valve chamber 12a, the discharge valve 8b is in a closed state by being crimped to the discharge valve seat 8a by urging force of the discharge valve spring 8c. The discharge valve 8b opens against the discharge valve spring 8c only when the fuel pressure of the pressurizing chamber 11 is larger than the fuel pressure of the discharge valve chamber 12a. Subsequently, the high-pressure fuel in the pressurizing chamber 11 passes through the discharge valve chamber 12a, the fuel discharge path 12b, and the fuel discharge outlet 12, and is finally discharged to the common rail 23.
When the discharge valve 8b opens, the discharge valve 8b touches the discharge valve stopper 8d to limit the stroke of the discharge valve 8b. The stroke of the discharge valve 8b is therefore appropriately determined by the discharge valve stopper 8d. This prevents flowing-back of the fuel, which has been discharged under a high pressure to the discharge valve chamber 12a, to the pressurizing chamber 11 again, if the stroke is so large that a closing of the discharge valve 8b delays, whereby a decrease of efficiency of the high-pressure fuel pump can be prevented. Meanwhile, the discharge valve stopper 8d guides, at its outer periphery, the discharge valve 8b to move only in a stroke direction when the discharge valve 8b repeatedly opens and closes. Thus, the discharge valve mechanism 8 acts as a check valve to limit the flowing direction of the fuel.
The pressurizing chamber 11 includes the pump body 1 (pump housing), the electromagnetic intake valve mechanism 300, the plunger 2, the cylinder 6, and the discharge valve mechanism 8.
(Operation of High-Pressure Fuel Pump)
When the plunger 2 moves toward the cam 93 in the suction stroke state with the rotation of the cam 93, the volume of the pressurizing chamber 11 increases and the pressure of the fuel in the pressurizing chamber 11 decreases. In this stroke, if the pressure of the fuel in the pressurizing chamber 11 becomes lower than the pressure at the intake port 31b, the intake valve 30 opens. As illustrated in
After finishing the suction stroke, the plunger 2 changes to ascending motion and starts a compression stroke. At this point, no magnetic urging force is applied, because the electromagnetic coil 43 is maintained in a non-energized state. A rod urging spring 40 is set to have an urging force necessary and sufficient to keep the intake valve 30 open in the non-energized state. The volume of the pressurizing chamber 11 decreases with the compressing motion of the plunger 2, but in this state, the fuel that has been once sucked into the pressurizing chamber 11 is returned to the intake path 10d through the opening 30e of the intake valve 30 during the open state of the valve, so that no increase of the pressure occurs in the pressurizing chamber. This stroke is referred to as a return stroke.
If the ECU 27 supplies a control signal to the electromagnetic intake valve mechanism 300 in this state, electric current flows through the electromagnetic coil 43 via a terminal 46. Accordingly, the magnetic urging force overcomes the urging force of the rod urging spring 40 and moves the rod 35 in a direction away from the intake valve 30. Thus, the intake valve 30 closes by the urging force of the intake valve urging spring 33 and a fluid force of the fuel flowing in the intake path 10d. After the valve has closed, the pressure of the fuel in the pressurizing chamber 11 increases with the ascending motion of the plunger 2. When the pressure becomes larger than or equal to the pressure at the fuel discharge outlet 12, the high-pressure fuel is discharged by the discharge valve mechanism 8 and supplied to the common rail 23. This stroke is referred to as a discharge stroke.
Specifically, the compression stroke of the plunger 2 (ascending stroke from bottom start point to top start point) consists of the return stroke and the discharge stroke. By controlling the timing of energization to the electromagnetic coil 43 of the electromagnetic intake valve mechanism 300, the amount of the high pressure fuel to be discharged can be controlled. If the energization timing to the electromagnetic coil 43 is made early, the ratio of the return stroke is small and the ratio of the discharge stroke is large during the compression stroke. Specifically, less fuel is returned to the intake path 10d, and more fuel is discharged at a high pressure. Meanwhile, if the timing of energization delays, the ratio of the return stroke is large and the ratio of the discharge stroke is small during the compression stroke. Specifically, more fuel is returned to the intake path 10d, and less fuel is discharged at a high pressure. The timing of energization to the electromagnetic coil 43 is controlled by a command from the ECU 27.
By controlling the timing of energization of the electromagnetic coil 43, as described above, the amount of the fuel discharged at a high pressure can be controlled to the amount required by the internal combustion engine.
(Structure of Metal Damper)
As illustrated in
The plunger 2 has a large diameter portion 2a and a small diameter portion 2b, and the volume of the auxiliary chamber 7a increases or decreases with the reciprocal motion of the plunger 2. The auxiliary chamber 7a communicates with the low-pressure fuel chamber 10 through the fuel path 10e (see
It is, therefore, possible to decrease the fuel flow to and from the pump in the suction stroke or the return stroke of the pump, and reduce the pressure pulsation generated in the high-pressure fuel pump.
(Structure of Holding Member)
Next, the shape of the holding member 9a will be described by referring to
As illustrated in
Meanwhile, as illustrated in
Preferably, as illustrated in
As illustrated in
More specifically, the elastic portion E has the bottom portion B, an inner peripheral side portion IS formed from the bottom portion B to the damper cover 14, and an outer peripheral side portion OS formed from the side portion (inner peripheral side portion) to the bottom portion B. The outer peripheral side portion OS is press-fitted to the damper cover 14 to fix the holding member 9a to the damper cover 14. This allows the holding member 9a and the damper cover 14 to be fixed easily. In addition, the holding member 9a, the metal damper 9, and the damper cover 14 can be unitized easily.
Meanwhile, the holding member 9a and the elastic portion E are preferably made of a single press plate. Thus, the number of processing steps is reduced, and the manufacturing cost is decreased. Preferably, only the elastic portion E of the holding member 9a is formed to touch the pump body 1. Thus, the assembling can be performed easily, because there is no need to consider other assembly tolerance. As illustrated in
Further, the holding member 9a has the bottom portion B and an edge portion 9aE (side portion) formed from the bottom portion B to the damper cover 14. Preferably, the edge portion 9aE and the under surface of the damper cover 14 hold the metal damper by sandwiching the metal damper from above and below. Thus, the metal damper 9 can be held by a smaller number of components (1 component) which is smaller than the conventional number of components (2 components).
As illustrated in
Preferably, as illustrated in
In
As illustrated in
Therefore, the lower space (pump-body-side space) under the pump body 1 and the metal damper 9 (diaphragm damper) can communicate with the upper space (damper-cover-side space) through the communication path CP.
The conventional metal damper is held by the holding member from above and below and fixed to the pump body, and the holding member is disk-shaped over the entire circumference. Therefore, the lower space and the upper space of the metal damper cannot communicate with each other. It has been necessary in the conventional metal damper to process the pump body to form the communication path.
In contrast, the structure of the holding member 9a illustrated in
As described above, the present embodiment can reduce the number of components and decrease the manufacturing cost.
Next, a high-pressure fuel pump according to a second embodiment of the present invention will be described by referring to
In the first embodiment, the intake joint 51 is provided on a side surface of the pump body 1 as illustrated in
This embodiment can reduce the number of components and decrease the manufacturing cost. The intake joint 51 has an axis 51C that coincides with the axis of the damper cover 14, so that the intake joint 51 can be attached easily to the damper cover 14.
The present invention is not limited to the above-described embodiment, and may include various modifications. For example, the embodiment has been described in detail to facilitate the understanding of the present invention, and is not necessarily limited to the embodiment that includes the entire structure described above. The structure of the embodiment may partly be replaced by the structure of different embodiment, or the structure of different embodiment may be added to the structure of a certain embodiment. Further, some of the structures of respective embodiment may be added, deleted, or substituted for by other structures.
Number | Date | Country | Kind |
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2015-190624 | Sep 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/067475 | 6/13/2016 | WO | 00 |