The present invention relates to a high pressure, to a method for producing a high pressure pump, and to a high pressure injection system.
In high pressure injection systems for internal combustion engines, in particular in common rail injection systems of diesel or gasoline engines, a high pressure pump continuously ensures the maintenance of the pressure in the high pressure accumulator of the common rail injection system. The high pressure pump can be driven, for example, by way of a camshaft of the internal combustion engine by means of a drive shaft. Prefeed pumps, for example a gear pump or a sliding vane rotary pump, which are connected upstream of the high pressure pump are used for the delivery of the fuel to the high pressure pump. The prefeed pump delivers the fuel from a fuel tank through a fuel line to the high pressure pump.
Piston pumps, inter alia, are used as high pressure pumps. A drive shaft is mounted in a housing. Pistons are arranged in a cylinder radially with respect thereto. A cam roller with a roller rolling face which is mounted in a roller shoe lies on the drive shaft with at least one cam. The roller shoe is connected to the piston, with the result that the piston is forced to carry out an oscillating translational movement. A spring applies a force, which is directed radially with respect to the drive shaft, to the roller shoe, with the result that the cam roller is in constant contact with the drive shaft. The cam roller is in contact with the drive shaft by way of the roller rolling face on a shaft rolling face as a surface of the drive shaft with the at least one cam. The cam roller is mounted in the roller shoe by means of a plain bearing.
The cylinder, in particular the cylinder head, of the high pressure pump is covered by a covering cap made from a hard plastic, in particular a reinforced polyamide. The object of the covering cap consists in visually concealing possible corrosion on the cylinder head, with the result that the corrosion is no longer visible. On account of the hard material properties of the covering cap, the covering cap cannot be adapted substantially to different geometries of the high pressure pump during fastening and pushing onto the high pressure pump. During the assembly, the covering cap is generally fastened before the fastening of an electric plug, since fastening of the covering cap is not possible after the fastening of the electric plug to the high pressure pump on account of the merely very low or impossible deformation of the electric plug and the remaining high pressure pump. As a result, the assembly of the high pressure pump is made unnecessarily difficult.
DE 10 2006 045 933 A1 discloses a high pressure pump for high pressure fuel delivery. The high pressure pump has a drive shaft with cams. Cylindrical rollers are mounted by roller shoes and lie on the cams. The roller shoes are mounted in a bore of a part of the housing by means of a tappet assembly. The pump elements are fastened to the tappet assembly. A helical spring presses the tappet assembly onto the cams.
DE 103 56 262 A1 has disclosed a radial piston pump for high pressure fuel generation in fuel injection systems of internal combustion engines. A drive shaft is mounted in a pump housing. Pistons are supported on the drive shaft, with the result that the pistons are moved to and fro by way of rotation of the drive shaft. Tappets are arranged between the pistons and the drive shaft.
A high pressure pump according to the invention, in particular for a motor vehicle, for delivering a fluid, in particular fuel, for example diesel, comprising a drive shaft with at least one cam, at least one piston, at least one cylinder for mounting the at least one piston, the at least one piston being supported on the drive shaft with the at least one cam, with the result that a translational movement can be carried out by the at least one piston on the basis of a rotational movement of the drive shaft, at least one covering cap which is fastened indirectly or directly to the cylinder on the outer side, an end of the at least one covering cap lying on a projection of the remaining high pressure pump for fastening the end of the covering cap to the projection in a positively locking manner. An end, in particular an axial end, of the at least one covering cap lies on the projection, with the result that the covering cap is fastened particularly simply to the remaining high pressure pump in a positively locking manner as a result. This firstly makes simple assembly of the covering cap possible, and secondly the covering cap is fastened particularly reliably and permanently to the remaining high pressure pump as a result.
In an additional embodiment, the projection is configured on the high pressure pump on the outer side and/or the projection is configured as an undercut and/or the projection is configured in the radial direction with regard to a longitudinal axis of the cylinder, and the end of the at least one covering cap lies on an axial stop of the projection.
In a supplementary variant, the projection is configured in the circumferential direction or tangential direction with regard to a longitudinal axis of the cylinder and/or the projection is formed by a ring or a nut, in particular a union nut, on the cylinder. At an axial end, the union nut or the ring forms the projection and also the axial stop. Particularly secure and reliable fastening is possible as a result, since the projection and/or the axial stop are/is configured in a completely circumferential manner in the tangential direction with regard to the longitudinal axis. As a result, a completely circumferential end, as an edge of an opening on the covering cap, can also be placed and fastened completely circumferentially onto the axial stop in a positively locking manner.
In an additional embodiment, the at least one covering cap has a substantially central opening. The opening serves to lead through an electric plug. Control lines are arranged in the electric plug for controlling and/or regulating a metering unit of the high pressure pump. The metering unit is preferably integrated into the high pressure pump, in particular a cylinder and/or a housing of the high pressure pump.
In an additional embodiment, the at least one covering cap has a substantially radially configured supporting section and a substantially axially configured supporting section. The radial supporting section is configured substantially in the radial direction with regard to the longitudinal axis of the cylinder, and the axial supporting section is configured substantially in the axial direction with regard to the longitudinal axis of the cylinder.
The opening is preferably configured on the radial supporting section.
In an additional refinement, that end of the at least one covering cap which lies on the projection of the remaining high pressure pump is an edge of the opening.
In a supplementary variant, an electric plug is arranged in the opening.
In an additional embodiment, a cutout for a fuel nozzle is configured on the at least one covering cap, in particular on the axial supporting section, and/or the cylinder comprises a cylinder head and/or a mounting cylinder. The cylinder head delimits an operating space of the high pressure pump, and the mounting cylinder serves to mount the at least one piston.
In a supplementary refinement, the at least one covering cap lies on the remaining high pressure pump with an elastic prestressing force and/or the at least one covering cap is configured at least partially, in particular completely, from an elastic plastic, preferably a thermoplastic elastomer, and/or the at least one covering cap is configured at least partially, in particular completely, from a material with a modulus of elasticity of less than 5, 1 or 0.2 kN/mm2. On account of the elastic prestressing force, the covering cap is additionally fastened to the remaining high pressure pump in a non-positive manner. On account of the elastic properties of the covering cap, elastic stretching of the covering cap can be carried out during the assembly, which elastic stretching is still at least partially present after the fastening, with the result that the covering cap lies on the remaining high pressure pump on the outer side with an elastic prestressing force on account of said elastic prestressing of the covering cap. In addition to the positively locking fastening of the covering cap to the remaining high pressure pump, the covering cap can therefore additionally also be fastened to the remaining high pressure pump in a non-positive manner.
A method according to the invention for producing a high pressure pump, in particular a high pressure pump which is described in this intellectual property right application, having the steps: provision of a drive shaft with at least one cam, provision of at least one piston, provision of at least one cylinder for mounting the at least one piston, provision of at least one covering cap, mounting of the at least one drive shaft, of the at least one piston, and of the at least one cylinder, with the result that the at least one piston is supported on the drive shaft with the at least one cam, and a translational movement can be carried out by the at least one piston on the basis of a rotational movement of the drive shaft, fastening of the at least one covering cap indirectly or directly on the cylinder on the outer side, the covering cap first of all being stretched elastically for fastening purposes, and an elastic recovery subsequently being carried out, with the result that an end of the at least one covering cap lies on the projection of the remaining high pressure pump on account of the elastic recovery, and the at least one covering cap is fastened to the projection in a positively locking manner as a result.
In a supplementary refinement, an electric plug is first of all mounted, and the at least one covering cap is subsequently fastened and/or the at least one covering cap is stretched in the radial direction with regard to the longitudinal axis of the cylinder and is recovered elastically.
The at least one covering cap is expediently stretched substantially at an edge of an opening as the end of the at least one covering cap, with the result that the size of the opening is increased by way of the stretching, and the elastic recovery is subsequently carried out substantially at the edge of the opening and/or the electric plug which has already been mounted is first of all guided through the opening of the at least one covering cap, and the elastic stretching of the at least one covering cap is subsequently carried out and/or the covering cap, in particular an axial supporting section, is stretched, in particular is stretched in the radial direction, and the covering cap, in particular the axial supporting section, is subsequently fastened on the remaining high pressure pump with an elastic prestress.
In an additional variant, the at least one covering cap is stretched, by the covering cap being pushed onto the high pressure pump on the outer side in the axial direction, and the axial movement of the at least one covering cap bringing about the (in particular, radial) stretching of the at least one covering cap on account of the outer-side geometry of the high pressure pump.
In a supplementary refinement, the at least one piston is supported indirectly by way of a cam roller or another supporting apparatus on the drive shaft with the at least one cam.
The at least one cam roller is expediently mounted by means of at least one plain bearing or a plain bearing system in at least one roller shoe.
In a further embodiment, the at least one cam roller engages around the plain bearing by more than 50% of the at least one cam roller in a section perpendicularly with respect to a longitudinal axis as rotational axis.
In particular, the plain bearing is lubricated by means of fuel, for example gasoline or diesel.
In a further refinement, a contact face between the roller rolling face and the shaft rolling face is lubricated by means of fuel.
In a further variant, an eccentric shaft is considered to be a drive shaft with at least one cam.
In a supplementary refinement, a radial direction and/or axial direction relate/relates to a longitudinal axis of the cylinder, on which the covering cap lies indirectly or directly.
A high pressure injection system according to the invention for an internal combustion engine, in particular for a motor vehicle, comprising a high pressure pump, a high pressure rail, preferably a prefeed pump for delivering a fuel from a fuel tank to the high pressure pump, the high pressure pump being configured as a high pressure pump which is described in this intellectual property right application.
In a further variant, the high pressure injection system has a metering unit which controls or regulates the quantity of fuel which is delivered by the prefeed pump to the high pressure pump per unit time.
The pressure in the high pressure rail which can be generated by the high pressure pump lies, for example, in the range of from 1000 to 3000 bar, for example for diesel engines, or between 40 bar and 400 bar, for example for gasoline engines.
An internal combustion engine according to the invention having a high pressure injection system, in particular for a motor vehicle, comprises a high pressure injection system which is described in this intellectual property right application and/or a high pressure pump which is described in this intellectual property right application.
In the following text, exemplary embodiments of the invention will be described in greater detail with reference to the appended drawings, in which:
The high pressure pump 1 has a drive shaft 2 with two cams 3, which drive shaft 2 carries out a rotational movement about a rotational axis 26. The rotational axis 26 lies in the plane of the drawing of
The roller rolling face 11 of the cam roller 10 rolls on the shaft rolling face 4 of the drive shaft 2 with the two cams 3. The roller shoe 9 is mounted as a plain bearing in a roller shoe bearing system which is formed by the cylinder 6. A spring 27 or spiral spring 27 as an elastic element 28 which is clamped in between the cylinder 6 and the roller shoe 9 applies a pressure force to the roller shoe 9, with the result that the roller rolling face 11 of the cam roller 10 is in constant contact with the shaft rolling face 4 of the drive shaft 2. The roller shoe 9 and the piston 5 therefore jointly carry out an oscillating stroke movement. Substantially no slip occurs on a contact face 12 between the shaft rolling face 4 of the drive shaft 2 and the roller rolling face 11 of the cam roller 10.
An elastic covering cap 8 made from an elastic plastic serves to conceal corrosion on the cylinder 6, in particular the cylinder head 14, with the result that corrosion which possibly occurs is not visible from the outside. The covering cap 8 has a radial supporting section 50 and an axial supporting section 51. The axial supporting section 51 is of substantially cylindrical or cylinder shell-shaped configuration and, moreover, has a cutout 55 for a fuel nozzle 54 of the high pressure pump 1. The inlet duct 22 and/or the outlet duct 24 are/is integrated into or installed in the fuel nozzle 54. An opening 48 for receiving an electric plug 52 is configured on the disk-shaped radial supporting section 50. The cylinder 6 has a longitudinal axis 17, and the longitudinal axis 17 also corresponds to a movement direction of the translational movement of the piston 5. An axial direction 40 is oriented parallel to the longitudinal axis 17, and a radial direction 41 lies perpendicularly on the longitudinal axis 17 of the cylinder 6.
The covering cap 8 has an edge 49 at the opening 48. Before the mounting or fastening of the covering cap 8 to the high pressure pump 1, the electric plug 52 has already been finally fastened to the cylinder 6. In order to mount the covering cap 8, the electric plug 52 is first of all introduced into the opening 48 of the covering cap 8 (
Viewed overall, considerable advantages are associated with the high pressure pump 1 according to the invention and the high pressure injection system 36 according to the invention. The covering cap 8 is configured from an elastic plastic. As a result, the covering cap 8 can be adapted advantageously to different geometries, in particular even during the mounting. This makes the mounting of the covering cap 8 possible after the fastening of the electric plug 52 to the high pressure pump 1, since an elastic deformation of the covering cap 8 is necessary during guiding of the electric plug 52 through the opening 48 of the covering cap 8 on account of the geometry of the high pressure pump 1 including the electric plug 52. On account of said elastic properties of the covering cap 8, said covering cap 8 can also make a sealing function possible with regard to the cylinder 6, in particular in the case of an additional optional prestress of the covering cap 8 after the fastening, with the result that the covering cap 8 lies on the remaining high pressure pump 1 under an elastic prestress at least on part faces between the covering 8 and the remaining high pressure pump 1, and this makes a sealing function possible as a result. As a result, a penetration of moisture and water into the region between the covering cap 8 and the remaining high pressure pump 1 can advantageously be avoided.
Number | Date | Country | Kind |
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10 2015 220 870.2 | Oct 2015 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/071565 | 9/13/2016 | WO | 00 |