The present invention relates generally to image-sensing arrays to scan documents, and more particularly to a linearly-butted array of contact image sensors using CMOS active pixels with charge integrating amplifiers and noise cancellation circuits as sensing elements for sensitivity enhancement, while at the same time doubling the resolution by utilizing a novel array structure.
Contact Image Sensors (CIS's) were first developed by Mitsubishi in the early 1980's as an alternative document scanning system to the conventional “lens reduction image sensing system”, which utilizes a charge coupled device (CCD) or self-scanned photodiode array. The major advantages of the CIS scanning system over the conventional CCD imaging system are its compactness, lightweight, low-power consumption, and ease of system assembly.
A cross section of such an improved prior art imaging system utilizing a hybrid image sensor chip 6 is shown in
A block diagram illustrating the function of a typical prior art individual sensor chip 61 is shown in
The individual sensor chips 61 of most prior art devices utilize npn (or pnp) phototransistors as the sensing elements, as illustrated in the circuit diagram shown in
With the advancement of CMOS active pixel image sensing (APS) technology, the Contact Image Sensor (CIS) industry began to adopt the APS technology in late 1990's. The basic APS structure used in CIS applications is a source-follower (or voltage pickoff) amplifier pixel structure. An example of a source-follower APS CIS structure is described in U.S. Pat. No. 5,724,049, issued on Mar. 3, 1998, and U.S. Pat. No. 5,650,864, issued Jul. 22, 1997.
Although this standard APS has been used widely and satisfactorily in the CIS industry of late, it does possess numerous drawbacks. The drawbacks are especially noticeable for applications that require very high resolutions, such as 600-dpi (dots per inch), 1200-dpi, and 2400-dpi resolutions, in which the pixel size is progressively reduced. The drawbacks of the standard APS pixel structure are threefold:
(1) The standard APS operation is not a true correlated-double-sampling (CDS) method, and is therefore unable to remove the SQRT(kT/C) reset noise: As described previously, the operation of the standard APS circuit is not a true CDS. Referring to the timing diagram of
A true CDS operation is illustrated in the timing diagram of
(2) The standard APS structure has no pixel gain, and requires very high follow-on amplifier gain to improve sensitivity: Referring again to
One way to improve the sensor chip sensitivity and to recover the sensitivity loss due to stray capacitance is to increase the amplifier gain at the follow-on amplification stages. However, there is a significant penalty for increasing the amplifier gain. The amplifier not only amplifies the signal, it also amplifies the noise components, including thermal noise and fixed pattern noise introduced by the threshold voltage (VT) variation of the two source follower transistors M2A and M2B. Furthermore, with a high gain it is more difficult to design a higher speed amplifier unless multiple gain stages are employed, due to limitations of gain-bandwidth product.
Another way to improve the sensitivity of the system is to employ an operational amplifier as a charge integrator to integrate the signal charge at each pixel, as shown in
There are two drawbacks with this operational amplifier implementation. First, it is not feasible in terms of silicon real estate and power consumption to have one operational amplifier on each pixel. On an A4 size 2400-dpi scanning system, there would be over 20,000 pixels with 20,000 operational amplifiers. The silicon area and power dissipation that such a scanning system would require makes it impractical to implement. Second, similar to the standard APS operation, the operational amplifier implementation is a non-CDS operation. The more the size of the integration capacitance CI is reduced to boost the sensitivity, the higher the SQRT(kT/CI) reset noise becomes. The reset noise, silicon real estate, and power dissipation need to be reduced before this sensitivity improvement scheme can be effectively utilized
(3) The standard APS structure is unable to achieve super-high resolution, such as 2400-dpi, unless a high-cost, high-resolution, state-of-the-art manufacturing process is used: Unlike the lens reduction image sensing system utilizing conventional CCD or self-scanned photodiode array, a contact image sensing system is a one-to-one imaging system. The width of the imaging array must be the same as or bigger than the width of the document to be scanned. As a result, the number of CIS sensor chips required will be much more than that of the CCD or self-scanned photodiode array chip in a similar system. To be able to compete with the CCD system in the marketplace, the cost of the CIS sensor chip needs to be significantly lower than that of the CCD or the self-scanned photodiode array in the lens reduction system. This requirement makes it essential that a low-cost trailing-edge semiconductor processing technology be used to manufacture the CIS sensor chips. Unfortunately, it is not possible to achieve super-high resolution, such as 2400-dpi, using the standard APS device structure, unless a very expensive state-of-the-art submicron technology is used.
In view of the above described shortcomings of the prior art, it is an object of the present invention to provide a contact image sensor which has pixel gain and hence high sensitivity, and at the same time low SQRT(kT/C) reset noise.
It is a further object of the present invention to provide a CIS that has high sensitivity (or pixel gain) and low SQRT(kT/C) reset noise, and also provides simultaneous signal integration and signal readout to increase the speed of document scanning.
It is a further object of the present invention to provide a CIS that has high sensitivity (or pixel gain) and low reset noise, and also has a simple device structure that allows the implementation of high resolution CIS sensor chip with low power dissipation and small die size.
It is a further object of the present invention to provide a CIS in which the sensitivity of the detector is independent of the sensing node stray capacitance. This will allow the implementation of a very high resolution CIS sensor system with a standard low-cost, trailing-edge CMOS manufacturing process.
It is a still further object of the present invention to provide an innovative linear array structure which allows the implementation of a super-high resolution CIS, such as 2400-dpi, with low power dissipation, low effective silicon real estate, and which also can be manufactured with a low-cost CMOS process, eliminating any need to resort to high-cost, state-of-the-art sub-micron technology.
The present invention is a method of constructing a contact image sensor using junction photodiodes as sensing elements. To obtain high sensitivity and to eliminate the effects of stray capacitance at the sensing node, the voltage across the photodiode is clamped to a fixed voltage by using a simple, single-stage, high-gain inverter functioning as an integration amplifier. The utilization of the simple inverter stage as an integration amplifier allows the manufacturing of the CIS sensor chip with a cost effective silicon area and minimum power dissipation. Another advantage of the charge integration amplifier configuration is that the array resolution can be changed easily by connecting two or several photodiodes into one amplifier, thereby making the array switchable to a lower-resolution array. Switching between resolutions is controlled by an external pulse. Furthermore, since the system uses charge integration into an integration capacitor, the connection of two or more photodiodes into one amplifier is equivalent to summing the charges of several photodiodes together. The sensitivity of the lower-resolution array will increase accordingly, which allows for a shorter integration time (or line time) to speed up the scanning operation.
The present invention is not limiting: the method will function with either p-n or n-p junction photodiode technology. In the preferred embodiment, an n-p photodiode is specified for simplicity, but the method specifically includes the option of inverting all or any polarities. The scanner comprises a plurality of photodiode sensing elements each including a charge integrating inverter and sample and hold circuitry, control and drive clocks to control the timing and scan advance of the circuit, buffers, amplifiers, and a digital scanning shift register to provide sequential addressing of the sensing elements and their appropriate switching elements. The device further comprises a mechanism to cancel the high SQRT(kT/CI) reset noise introduced by the reset of the small integration capacitor CI.
The device operates on the theory that by utilizing AC-coupling and an additional reset circuit in the sample and hold circuit, the integration capacitor reset noise can be stored in the AC-coupled capacitor and can then be removed by the follow-on differential amplifier. Furthermore, to allow the implementation of a very high resolution CIS array using low-cost trailing-edge CMOS manufacturing process, a novel interdigitated array structure is used. In this structure, instead of using a contiguous single linear array for the high resolution CIS system, the array is divided into two arrays of one half the intended resolution. The two arrays are placed one line position apart in the scanning direction and one half pixel offset in the array direction. The full resolution of the array is then restored by using external memory to reconstruct the timing and position differences of the two arrays. This structure lends itself nicely to a conventional CIS color scanning system using RGB (red, green, and blue) LED light pulses in that a sequential RGB three-color scanning system also requires external memory to reconstruct the timing differences in the three color scans. Therefore, the interdigitated structure will not add any additional hardware cost to the color scanning system.
An advantage of the interdigitated structure of the scanning array is that the interdigitated structure doubles the width of the photodiode sensing element in the array direction and significantly reduces the constraint of the device layout design rules as compared with the contiguous linear array structure. As a result, the photosensitive area of the detector is larger, resulting in higher array sensitivity.
Another advantage of the interdigitated structure of the scanning array is that a significant portion of the pixel readout circuits can be shared between the two linear arrays, resulting in reduced silicon area required for the implementation of the super high resolution array.
Still another advantage of the interdigitated structure of the scanning array is that since there are separate video lines for both arrays, the capacitive loading of each video line is one half that of the single linear array, resulting in higher operating speed.
An advantage of a CIS system utilizing the present invention is that a high-sensitivity, high-resolution CIS sensor array can be implemented with a simple single-stage, high-gain, inverter integration amplifier and, as a result, the CIS can be manufactured using a low-cost, trailing edge, CMOS manufacturing process with cost-effective silicon area and low power dissipation.
Another advantage of a CIS system utilizing the present invention is that the array structure can be easily adapted to make a switchable lower-resolution CIS array with higher sensitivity, lower readout time and thus higher document scanning speed using an external control pulse.
Still another advantage of a CIS system utilizing the present invention is that the stray capacitance at the photodiode sensing note will not affect the sensitivity of the array, and as a result, a high-resolution CIS array can be implemented.
Yet another advantage of a CIS system utilizing the present invention is that by minimizing the size of the integration capacitor and by utilizing the AC-couple noise reduction circuit, a very high-sensitivity and low-noise CIS sensor array can be implemented.
Another advantage of a CIS system utilizing the present invention is that the resolution of the CIS array can be doubled by using the novel interdigitated structure without sacrificing sensitivity or speed, and without unduly increasing the die size. As a result, a super-high resolution CIS array can be implemented using low-cost, trailing-edge, CMOS manufacturing process.
These and other objects and advantages of the present invention will become apparent to those skilled in the art in view of the description of the best presently known mode of carrying out the invention as described herein and as illustrated in the drawings.
The present invention is a CIS scanning system comprising a low-noise pixel structure and an interdigitated array scanner.
Referring now to
Since the CIS sensor array is a one-to-one imaging system, the size of the photodetector DM depends on the resolution of the CIS array. For higher density arrays such as 1200-dpi and 2400-dpi, the width of the photodetector is reduced to about 21 μm and 10.5 μm respectively in a normal contiguous array configuration. This small detector size creates two problems for the implementation of the CIS array. First, the small detector size will significantly reduce the sensitivity of the sensor due to a smaller effective light collecting area and the detrimental effect of the stray capacitance at the sensing node. Second, due to the integrated circuit layout design rule requirements, there is a certain minimum isolation area required between two neighboring photodetectors. With a 10.5 μm pixel width, as in the case of 2400-dpi resolution, it is impossible to implement the sensor array without using expensive state-of-art sub-micron CMOS manufacturing technology.
To eliminate the effect of the stray capacitance at the sensing node and to provide pixel gain for the photodetector, a single-stage, low-power, high-gain inverter (IVT) is used as an integrating amplifier as shown in
The inverter is installed in the device as a charge integrating amplifier which clamps the voltage across the photodetector DM to a fixed voltage. The capacitance of integration capacitor CI should be as small as possible to increase the pixel gain of the CIS sensor element. The pixel gain is equal to CDM/CI, where CDM is the equivalent capacitance at the sensing node, which includes the junction capacitance of the detector element DM and stray capacitances at the sensing node. Referring again to
The advantages of this AC-coupled sample and hold circuit are twofold. First, it eliminates the SQRT(kT/CI) reset noise generated by resetting the small integrating capacitor CI. Second, it allows parallel transfer of all the integrated signals of the sensor elements into the holding capacitors. This parallel transfer structure allows the sensor array to simultaneously perform signal readout of the current line and signal integration of the next line. This simultaneous integration and readout of the signal increases the speed of the scanning operation and allows the implementation of an RGB pulsed light color readout system.
After the sample and hold operation, each pixel is processed through the readout circuit. The readout circuit consists of three parts: The first part comprises the three transistors M27, M28, and M29 cross-bar circuit for resetting the hold capacitors CA and CB, and to eliminate the dark offset of each pixel. The second part of the readout circuit comprises the two buffer source followers that drive the common video lines OS and OR of the sensor chip. The two source followers consist of two current sources, IS and IR, and amplifier transistors M32 and M33. The circuits that generate the current source are not shown. The current source can be generated easily by using transistors with fixed bias or current mirror methods. As shown in
Description of Operation
(1) Signal Charge Integration and Reset
Referring to
(2) AC-Coupled Sample and Hold.
The sample and hold of the signal voltage and the dark level for the photodetector are performed simultaneously for all the pixels in the sensor chip array. This process is referred to as parallel transfer of signal charges. After the parallel transfer of both the signal and dark voltages, the photodetectors in the array are ready to start integrating the signal of the next line. Since the present invention adopts a non-CDS mode of operation in order to be able to simultaneously perform charge integration and signal readout, both the video signal and the dark signal contain different reset noises from two different operations of resetting the integrating capacitor CI, as described previously. As a result, the reset noise cannot be removed by using a differential amplifier at the follow-on stage. Furthermore, since the value of CI is minimized to improve the pixel gain, the reset noise of SQRT(kT/CI) becomes significant, and another method to remove the rest noise is needed.
To cancel the reset noise, the present invention utilizes a novel AC-coupled sample and hold scheme. As shown in
When the output voltage of the inverter starts to rise as a result of the charge integration at CI, this signal voltage will then be AC-coupled into node 2. The signal at node 2 only contains the charge signal and is free of the CI reset noise. This output signal at node 2 is then sampled and held into the holding capacitor CA by turning on the sample transistor M25 controlled by pulse GS1.
After signal sampling, the pixel inverter is again reset. The CI reset noise is again removed by the AC-couple circuits. The dark level at node 2 is then sampled and held into holding capacitor CB by turning on the sample transistor M26 controlled by GS2 pulse. Again, the dark level is free of the reset noise of the CI integration capacitor. Both the signal and dark level at the holding capacitors are then processed by the follow-on differential amplifier to remove the offset voltage of the source follower amplifier M23 and M24.
It should be noted that although the AC-coupled circuit of the present invention removes the reset noise of resetting C1, the circuit is not completely free of noise. The reset of the coupling capacitor C2 by the GR2 pulse will generate a reset noise of SQRT(kT/C2). However, since the value of C2 is orders of magnitude larger than CI, the reset noise of C2 is much smaller and negligible in the operation of the CIS sensor.
(3) Pixel Addressing and Sequential Signal Readout
As shown in
After signal readout of the pixel, the signal charges on CA and CB are then reset by the cross-bar circuit which consists of transistors M27, M28, and M29. Both M27 and M29 are n-channel transistors and are driven by the Q output of the scanning register. Both M27 and M29 are turned on when the signals at CA and CB are read out by the output circuit. Near the end of the pixel readout cycle, the clock pulse φA will turn on transistor M28 and short the gates of M32 and M33 together, creating the reset levels for the OS and OR video signals. After the follow-on signal processing by the differential amplifier stages, a single-ended video signal will appear at the output pad of the chip as shown in
Implementation of Switchable Resolution Array
One further advantage of the present invention is that a lower resolution, higher sensitivity, and shorter readout time array can be made available by utilizing a sensor array with switchable resolutions and scanning speeds. This type of switchable array is very desirable in document scanning applications in which the user needs the option of choosing the resolution and speed of scanning a document.
To form the switchable array shown in
Prior art active pixel CIS arrays do not have the advantage of doubling the sensitivity when two photodiodes are connected together for lower resolution. This is because the charge integration is performed right at the photodiode. Although connecting two photodiodes into one in the prior art arrays will double the effective light collecting area, the integrating capacitor value is also doubled to two times the value of CDM, so that the sensitivity of the resulting array is not changed significantly.
Implementation of Super-High Resolution Array
Although the present invention allows the implementation of CIS arrays with high resolution, high sensitivity, low noise, and low cost, it still has limitations when used in a super-high resolution application, such as a 2400-dpi sensor with a contiguous pixel liner array structure. Due to device layout design rule limitations, even with an array structure utilizing the present invention, a high-cost sub-micron CMOS manufacturing process would normally be required to implement a super-high resolution array such as 2400-dpi with a contiguous pixel liner array structure, otherwise the performance of the array would be greatly compromised. In order to compete with the lens reduction CCD array, the cost of a CIS sensor needs to be much lower than that of the CCD array (one order of magnitude lower). To alleviate this cost disadvantage, a novel interdigitated array structure is used in the present invention for super-high resolution applications.
Each photodiode in the interdigitated array structure has its own pixel circuits. However, the two linear arrays can share the output processing circuits, including the digital scanning register, IS and IR current sources, OS and OR common video lines, and the follow-on differential amplifier stages. This sharing of processing circuits is achieved by using multiplexing switches. Since the two arrays in the interdigitated structure are offset by one half pixel in the array direction, combining the two arrays together yields an equivalent resolution of two times the resolution of each single array, or 2400-dpi.
In considering the operation of the interdigitated array structure, the detectors in the first array will be referred to as generating the “odd” pixels, while the detectors in the second array will be referred to as generating the “even” pixels. In a CIS array system, several of the sensor chips are butted end-to-end on a printed circuit board (PCB) to form the desired array length. In a scanning operation, a global start pulse will apply to all the sensor chips on the PCB to initiate the parallel charge transfer for all the pixels in the interdigitated array structure. After the parallel charge transfer, the integrated signals are sampled and held on the holding capacitors and the array will start integrating the signals of the next line. While the pixels are integrating, the global start pulse with preset timing initiates the sequential readout of the array. The readout starts with the odd pixels of the first chip on the PCB, and sequentially addresses the odd pixels of the second chip, and so forth. After reading out all the odd pixels of the last chip on the PCB, an end of scan (EOS) pulse will be generated. This EOS pulse will then be used to initiate the readout of the even pixels of the first chip on the PCB. The readout will continue on the even pixels until it reaches the end of the last chip on the PCB. Another global start pulse will again apply to the array to initiate the reading of the next line. By this time, the entire array will already have moved one line location in the scanning direction.
One additional benefit of using the interdigitated array structure is that it is very easy to implement an array with multiple resolutions. By using only the odd pixel array and disabling the even pixel array, a 1200-dpi resolution array is realized. Furthermore, by connecting two photodiodes together into one pixel circuit on the odd pixel array, a 600-dpi resolution can be achieved. If a 300-dpi resolution is desired, four photodiodes can be connected together into one pixel circuit on the even pixel array. Using different arrays for 600-dpi and 300-dpi resolutions simplifies the device layout and reduces any unwanted coupling of the control pulses into the sensing nodes.
The advantages of using this novel interdigitated array structure are numerous. First, it increases the sensitivity of the array by a factor of three as compared with the conventional contiguous array, making it easier to implement the super-high resolution array using low-cost, trailing edge standard CMOS manufacturing process. Second, it allows the sharing of signal processing circuits on the chip, making the sensor chip smaller in size and thus more cost effective. Third, the common video lines OS and OR have lower capacitances compared to the conventional contiguous array, and thus are easier for the pixel source-follower amplifiers to drive, resulting in higher pixel readout speed. And fourth, a multi-resolution array (300-dpi, 600-dpi, 1200-dpi, and 2400-dpi) can be implemented on a single CIS sensor chip, thereby allowing the implementation of a user controllable multi-resolution scanning system.
The above disclosure is not intended as limiting. Those skilled in the art will readily observe that numerous modifications and alterations of the device may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the restrictions of the appended claims.