Not applicable.
1. Field
The present invention generally relates to a check valve and more particularly to a check valve for use with a reciprocating pump.
2. Description of the Related Art
Reed-valves, such as a leather flap covering a hole, are amongst the earliest form of automatic flow control for liquids and gases. They have been used for thousands of years in water pumps and for hundreds of years in bellows for high-temperature forges and musical instruments such as church organs and accordions.
Reed valves are commonly used in high-performance versions of the two-stroke engine, where they control the fuel-air mixture admitted to the cylinder. High-speed impact takes its toll on all reed valves, with metal valves suffering in fatigue, leading to breakage. Another problem experienced by metal reed valves is that the leaf becomes permanently deformed after a certain amount of time in service. This deformation leads to “leakage,” i.e. the leaf no longer fully seals against the base plate. As a result, composite materials, such as fiberglass or carbon fiber reinforced epoxy composite (FRC) laminates, are preferred in racing engines, especially in kart racing, because the stiffness of the petals can be easily tuned and they are relatively safe in failure. A typical FRC leaf is 0.020 inch or more in thickness.
It is desirable to provide a check valve that can operate at temperatures down to −452° F. at cycle rates of greater than 15 cycles per second. The check valve uses a cantilevered leaf that is restrained by a shaped keeper that limits the motion of the leaf so as to maintain the maximum stress in the leaf below a target value, such as the yield stress. A pair of such check valves can be combined with a reciprocating cylinder to provide a compact positive-displacement pump that is suitable for use in a rocket propulsion system utilizing liquid fuels and/or oxidizers, such as liquid oxygen as an oxidizer and liquid hydrogen or liquid methane as a fuel.
In certain embodiments, a check valve is disclosed that includes a base having a first surface, wherein the base is porous over at least a portion of the first surface, a keeper coupled to the base, and at least one leaf comprising a material having a yield stress. The at least one leaf has a first section that is fixedly coupled between the keeper and the base and a second section that is cantilevered from the first section. The at least one leaf has a first position when the leaf is fully in contact with the base and a second position when the leaf is fully in contact with the keeper. The at least one leaf is configured to sealingly cover the at least one porous portion of the first surface when the at least one leaf is in the first position. The at least one leaf is in an unstressed configuration when in the first position, and a maximum stress in the at least one leaf when the at least one leaf is in the second position is less than the yield stress.
In certain embodiments, a dual check valve is disclosed that includes a base comprising a first surface and a second surface, wherein the base is porous over at least a portion of the first surface and a portion of the second surface. The valve also includes a first keeper coupled to the base proximate to the first surface and a second keeper coupled to the base proximate to the second surface. The valve has a first leaf comprising a first material having a first yield stress with a first section that is fixedly coupled between the first keeper and the base and a second section that is cantilevered from the first section and a second leaf comprising a second material having a second yield stress, the second leaf also having a first section that is fixedly coupled between the second keeper and the base and a second section that is cantilevered from the first section. The first and second leaves each have a first position when the leaf is fully in contact with the respective surface of the base, the leaves configured to sealingly cover the porous portion of the respective surface while in an unstressed condition when in the first position. The first and second leaves each also have a second position when the leaf is fully in contact with the respective keeper, a maximum stress in each of the first and second leaves being less than the respective first and second yield stress when the respective leaf is in the second position.
In certain embodiments, a pump adapted to transfer liquid from a source to a destination is disclosed. The pump includes a reciprocating cylinder, a first check valve coupled between the source and the cylinder, and a second check valve coupled between the cylinder and the destination. Each of the check valves has a base comprising a first surface, wherein the base is porous over at least a portion of the first surface, a keeper coupled to the base, and at least one leaf comprising a material having a yield stress. The at least one leaf has a first section that is fixedly coupled between the keeper and the base and a second section that is cantilevered from the first section. The at least one leaf has a first position when the leaf is fully in contact with the base and a second position when the leaf is fully in contact with the keeper. The at least one leaf is configured to sealingly cover the at least one porous portion of the first surface when the at least one leaf is in the first position. The at least one leaf is in an unstressed configuration when in the first position and a maximum stress in the at least one leaf when the at least one leaf is in the second position is less than the yield stress.
The accompanying drawings, which are included to provide further understanding and are incorporated in and constitute a part of this specification, illustrate disclosed embodiments and together with the description serve to explain the principles of the disclosed embodiments. In the drawings:
The following description discloses embodiments of a check valve suitable for preventing a backflow of a fluid under severe operating conditions including high-frequency oscillations in the fluid pressure. This type of check valve is particularly suited for use with a reciprocating pump operating at rates of 15 cycles per second (cps) or greater as well as with cryogenic fluids such as liquid oxygen, liquid hydrogen, and liquid methane. In certain embodiments, this type of check valve is suitable for use as part of a spacecraft propulsion system.
The detailed description set forth below is intended as a description of various configurations of the subject technology and is not intended to represent the only configurations in which the subject technology may be practiced. The appended drawings are incorporated herein and constitute a part of the detailed description. The detailed description includes specific details for the purpose of providing a thorough understanding of the subject technology. However, it will be apparent to those skilled in the art that the subject technology may be practiced without these specific details. In some instances, well-known structures and components are shown in block diagram form in order to avoid obscuring the concepts of the subject technology. Like components are labeled with identical element numbers for ease of understanding.
As used within this disclosure, the term “unstressed” means a state in which the stresses within an object are low compared to the stresses induced by applied forces during operation of the object. There may be stresses in the material of the object induced by non-time-varying aspects of the installation. For example, a flexible, flat object held against a rigid, flat surface may be slightly displaced from its lowest-stress configuration by small variations in one or both of the object and surface, yet the condition of the flexible flat object lying against the rigid flat surface is still considered the unstressed state of this configuration of object and surface. As a second example, a portion of the object may be clamped by a mechanism that restrains the object and induces compressive forces in that portion. As a further example, prior processing of the object, such as cold working, may have created residual stresses within the object that are present even in the absence of any external force.
As used within this disclosure, the term “yield” means a tensile or compressive stress level that, if reached at any time during operation, creates a permanent change in the unstressed configuration of an object.
As used within this disclosure, the term “porous” means that a fluid will pass through a porous portion of object. Such a porous region may be selectively porous within that region, i.e. part of the porous region does not allow fluid through while the remaining portion of the porous region does allow fluid through. A flat sheet of metal having numerous holes through the sheet is considered to be porous as a whole even though locally the fluid can only pass through the holes. Characterization of a region as porous treats the entire defined region as having a common ability to allow fluid to pass through regardless of the local characteristics within the porous region.
In operation, as the reciprocating cylinder 62 is retracted, i.e. the internal volume is expanding, fluid will be drawn from line 52 through valve 64A and into the cylinder 62 while valve 64B prevents fluid from line 54 from flowing toward the cylinder 62. When the cylinder 62 is extended, i.e. the internal volume is being reduced, fluid is forced from the cylinder 62 through line 64 and valve 64B into line 54 while valve 64A prevents any fluid from entering line 52. Thus for each cycle of retraction and extension of the reciprocating cylinder, a volume of fluid that is equal to the displacement of the cylinder 62 is drawn from line 52 and expelled into line 54. If the speeds of retraction and extension of the reciprocating cylinder 62 are constant, then the instantaneous flow rate through lines 52 and 54 are approximately square waves that are 180° out of phase with each other. If the speeds of retraction and extension of the reciprocating cylinder 62 vary over the stroke of the cylinder 62, for example due to the design of the linkage, then the flow rates will vary with time but will still have a 50% duty cycle, i.e. no fluid flows 50% of the time.
As the combustion process in nozzle 50 benefits from a constant flow rate, the intermittent flow characteristics of reciprocating pump 62 are undesirable. One approach to reducing the effect of the intermittent flow for a given desired flow rate is to reduce the reciprocating volume of the cylinder 62 and increase the speed of reciprocation. For example, two pumps will have the same average flow rate if the first pump has a reciprocating volume that is one-tenth that of a second pump but runs at ten times the speed of the second pump. The smaller pump is also advantageous in applications such as spacecraft where reducing the weight and volume of equipment is very important. In certain applications, such as the self-propelled spacecraft of
The base 72 has a porous region 72A (visible in
The keeper 76 has a curved underside that, in certain embodiments, limits the deformation of the leaf 74 such that the stresses in the leaf 74 remain below yield. In certain embodiments, the curve is selected such that the stress within the leaf 74 is constant along the leaf 74. In certain embodiments, the shape of keeper 76 is selected to provide a determined fatigue life for leaf 74. In certain embodiments, the shape of the keeper 76 is selected such that the leaf 74 continuously bends locally at the point of tangency as the leaf 74 further wraps around the keeper 76, thereby eliminating a shock load to the leaf 74. An example of this continuous curve in the contact surface for the leaf 74 can be seen in the cross-section of keeper 76 in
The leaf 74, keeper 76, and base 72 are designed as a system to provide capabilities not available with conventional check valves such as the reed valves of two-stroke motorcycle engines. A check valve 70 must withstand the line pressure of the pump that may exceed 250 psi, compared to the one atmosphere (14.7 psi) pressure differential of a two-stroke engine. Two-stroke engines are also notorious for breaking the reeds of the intake systems as the reeds are allowed to flex far beyond their fatigue limits in order to increase the flow volume. The leaves 74 have a low mass so as to transition between their fully open and fully closed positions as quickly as possible at cycle rates of 15 cps or more.
The leaf 74 of
When the reciprocating cylinder 62 retracts, thereby creating flow 140B in line 64, the four leaves 124A (visible in
When the reciprocating cylinder 62 extends, thereby creating flow 142B, the four leaves 124A (visible in
The disclosed examples of flow control check valves depict systems for providing single-direction flow under higher pressures and with more reactive fluids that available with conventional reed valves. It will be apparent to those of skill in the art that valves can be constructed with a variable number of sets of base-leaf-keeper as well as integrated into a single valve assembly, such as valve 120, that provides complete flow control and replaces the two check valves 64A and 64B of
It is understood that the specific order or hierarchy of steps or blocks in the processes disclosed is an illustration of exemplary approaches. Based upon design preferences, it is understood that the specific order or hierarchy of steps or blocks in the processes may be rearranged. The accompanying method claims present elements of the various steps in a sample order, and are not meant to be limited to the specific order or hierarchy presented.
The previous description is provided to enable any person skilled in the art to practice the various aspects described herein. Various modifications to these aspects will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other aspects. Thus, the claims are not intended to be limited to the aspects shown herein, but is to be accorded the full scope consistent with the language claims.
Reference to an element in the singular is not intended to mean “one and only one” unless specifically so stated, but rather “one or more.” Use of the articles “a” and “an” is to be interpreted as equivalent to the phrase “at least one.” Unless specifically stated otherwise, the term “some” refers to one or more.
Pronouns in the masculine (e.g., his) include the feminine and neuter gender (e.g., her and its) and vice versa. All structural and functional equivalents to the elements of the various aspects described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed under the provisions of 35 U.S.C. §112, sixth paragraph, unless the element is expressly recited using the phrase “means for” or, in the case of a method claim, the element is recited using the phrase “operation for.”
Although embodiments of the present disclosure have been described and illustrated in detail, it is to be clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the scope of the present invention being limited only by the terms of the appended claims.
The present application claims priority to U.S. Provisional Application No. 61/430,929, filed Jan. 7, 2011, which is incorporated herein by reference.
Number | Date | Country | |
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61430929 | Jan 2011 | US |