The invention generally relates to an operating method and a propulsion system for a large watercraft, i.e., for a high-speed military surface craft that features at least one hydrojet propulsion system (water jet) beneath the vessel. Preferably it relates to one wherein combustion engines, e.g., gas turbines, produce the propulsive thrust and wherein the exhaust gases produced by the combustion engines are distributed in the water by means of the water jet system beneath the vessel.
A propulsion system pursuant to the aforementioned description for a fast military surface craft is known from the DE 101 41 893 A1. For the familiar fast military surface craft, it is required that the vessel first be brought to cruising speed, e.g., through electric energy from fuel cells, and then the water jet propulsion system connected, wherein distribution of the exhaust gases of the combustion engines in the water is achieved by the high-powered water jet system.
It is the task of an embodiment of the invention to specify an operating method and a propulsion system for a large watercraft, even for a large civilian watercraft, e.g., a fast ferry, a large yacht or the like, where even without the use of electric energy for reaching the cruising (normal) speed, an undetectable operation without exhaust trail and free from emissions can be achieved. Thereby the propulsion efficiency should remain unimpaired and the vessel resistance lowered. This occurs through the integration of exhaust gas bubbles in the boundary layer of the hull.
The task is resolved in that the outgoing water flow speed of the water jet system is adjusted according to the specifications of the exhaust discharge and distribution.
Because the water flow speed of the water jet system is adjusted according to the specifications of exhaust gas discharge and distribution and no longer, as up to now common with water jet systems, according to the specifications of the vessel speed, it is astonishingly possible to achieve a discharge of the exhaust gases beneath the vessel even at low speeds and if need be in a stationary position. Through the exhaust gas discharge beneath the vessel even at low vessel speeds or during start-up of the vessel it is also very beneficially possible to operate vessels that do not feature electric drives at all speeds without an exhaust gas trail. Thus the locating with e.g., infrared sensors becomes significantly more difficult for Navy ships and —especially important for vessels with demanding passengers —it is achieved that no exhaust gases exist in the stern area of the vessel and likewise soot deposits from diesel engines can safely be avoided. Significant advantages thus result with the operation of vessels for Navy ships as well as for civilian vessels.
Here it is intended that the watercraft includes at least one electrically driven water jet system, wherein the electric energy is generated at least in part by generators driven by combustion engines, e.g., gas turbines. This way the propelling components can be arranged particularly conveniently in the vessel and can be utilized more effectively in the underload range. It is therefore possible to arrange the water jet system in the far front of the ship, e.g., at the beginning of the parallel hull contour. This results beneficially in the fact that the gas-water mixture produced by the water jet system flows around almost the entire hull in an anti-attrition fashion.
In one design of an embodiment of the invention it is provided that the exhaust gas discharge into the water occurs beneath the vessel without raising (compression) the exhaust gas pressure. The installation of compressors or exhaust gas ejectors for discharging the exhaust gases into the water can thus beneficially be foregone. Additionally, the efficiency of the propulsion system is no longer impaired by the energy requirements of the compressors or the ejectors.
In another design of an embodiment of the invention, it is provided that the water flow speed in the area where water exits the water jet system generates a negative pressure region with a pressure that is below the exhaust gas pressure level. This way it is beneficially possible to even increase the efficiency of the combustion engines, which is generally dependent upon the exhaust gas backpressure.
Another design of an embodiment of the invention furthermore provides that the speed of the water flow of the water jet system can be adjusted independently from the vessel speed. In conventional water jet systems, the speed of the water flow ejected from the water jet system is dependent upon the vessel speed. This could lead to the fact that the exhaust gas volume that is generated by the combustion engines will not be discharged in the underload range since the vessel is moving too slowly. The design pursuant to an embodiment of the invention prevents this.
A design of an embodiment of the invention provides that the water flow speed of the water jet system is adjusted when changing the cross-section of the water flow. This enables a particularly beneficial, simple implementation of an embodiment of the invented operating method.
The water flow speed of the water jet system can also be adjusted with a controlled change in the speed of the water flowing through the water jet system, e.g., by changing rotor speeds, but particularly beneficially by changing the velocity of water flowing through the water jet system via adjusting elements, especially via adjusting blades of the water jet system rotor whose settings can be controlled. Water jet system rotor adjusting blades whose settings can be controlled even make it possible that upon start-up of the vessel already a sufficiently fast water flow for the exhaust gas discharge is produced. Thus a start-up of the vessel without an exhaust trail is possible solely through a water jet system powered by a combustion engine, and this with high efficiency. The exhaust gas discharge into the water becomes hereby completely independent of the vessel speed, and it is possible to make vessels available without exhaust gas trails upon start-up and that are not powered by stored or generated electric energy. This is particularly important for “low cost” vessels.
The adjustment of the water flow speed of the water jet system occurs particularly favorably through a controlled change in the cross-section of the water flow, e.g., through a nozzle whose cross-section can be changed on the water flow outlet. This is a particularly simple mechanical solution. A particularly convenient operating performance occurs when the change in cross-section takes place through lead elements placed inside the water jet, e.g., axially movable pipe segments. Thus despite the lead elements a low-friction and low-turbulence design of the water jet is possible. At the same time it results in a particularly simple and sturdy mechanical solution.
In another design of an embodiment of the invention it is intended that the change in cross-section occur through lead elements arranged outside on the water jet, e.g., flaps. The flaps, which can be designed both perpendicular to the water jet formation as well as formed so as to enclose said jet as well as an iris diaphragm, can be moved simply mechanically or hydraulically. A particular advantage is that the water jet can take on a controlled adjusted cross-section that differs from a circular shape, in particular a squared or rectangular cross-section, e.g., through a corresponding outlet nozzle shape and size, which can be adapted in a hydrodynamically optimal fashion to the vessel shape (sound and vessel resistance). Thus it is possible to realize a water jet shape that is adapted to the individual vessel type, e.g., for shallow-drafting vessel a water flow in flat shape without losing the advantages of a speed of the water jet that is regulated independent of the vessel speed.
It is further intended within the scope of the invention that the water flow speed of the water jet system be adjusted between limit values that are independent of the vessel speed. Through the specification of limit values, e.g., for the minimum speed of the water jet, it can be achieved that the exhaust gases can be discharged safely in sufficient quantity, even when the vessel is only traveling slowly. The upper limit value results beneficially through a free emanation of the water flow with the highest possible water volume.
Within the scope of the invented design a propulsion device for executing the operating method for a watercraft with a water jet system that is arranged beneath the vessel is provided, wherein at the outlet of the water flow produced by the water jet an underwater exhaust gas discharge device through which the water jet system's propulsion jet flows axially is arranged, e.g., a substantially round chamber for discharging the exhaust gases into the water beneath the vessel. An embodiment of the invention can be realized beneficially in a simple manner with the provided underwater exhaust gas discharge device, in which a water jet system water flow exists that can be controlled as a function of the exhaust gas volume. Under all vessel speed conditions a safe discharge of the exhaust gases into the water and their distribution is such that the exhaust gases —finely distributed in the boundary layer —decrease the vessel's resistance.
It is provided in a design of an embodiment of the invention that the underwater exhaust gas discharge device for discharging the exhaust gases into the water be designed as a co-axial exhaust nozzle segment. An embodiment of the invention can be executed particularly beneficially through a co-axial exhaust nozzle segment, i.e., a nozzle segment, which has a co-axial design with regard to the exhaust area that surrounds the water flow of the water jet system.
It is further provided that a center element with an adjustable cross-section is placed in the underwater exhaust gas discharge device, e.g., telescoping device that effects the adjustment of the water flow speed in the underwater exhaust gas discharge device. This results in a co-axial exhaust nozzle segment with a particularly good efficiency ratio and sturdy design. Its function is such that even with a change in the water flow cross-section, no increased nozzle noise occurs. This is of particular importance for Navy ships.
In another design of an embodiment of the invention, it is provided that an exterior element with an adjustable cross-section, e.g., a controlled diaphragm, is placed in the underwater exhaust gas discharge device. The exterior element for adjusting the water flow cross-section can also be utilized in combination with the inner element and permits the cross-sectional decrease of the water jet pursuant to the invention in a simple mechanical design, e.g., in the form of a lever-actuated adjusting device.
The inner element as well as the outer element can be supplemented with the familiar water jet system deflection blades for the purpose of adjusting the water jet device or for inversion. The outlet effect pursuant to the invention for the exhaust gases is not impaired by this.
The propulsion system pursuant to an embodiment of the invention contains a pipe system for the exhaust gases in the coaxial exhaust nozzle segment, in which at least one back pressure-controlled check valve is beneficially provided. Thus, water can be prevented from moving back into the pipe system and into the combustion engines when the vessel is stopped. Apart from this check valve, the pipe system also beneficially includes a controlled shut-off device, e.g., flaps or slide valves, which act independently from the back pressure and are used by means of a propeller drive, especially in ports or while cruising.
The walls and/or blades of the water jet system beneficially contain a coating of an elastomer material. This can be hard rubber, for example, but also a fiber-reinforced polymer material. This way both cavitation effects are prevented and noise damping of the exiting water jet is also accomplished. Appropriate coatings are known from the field of centrifugal pumps, however, providing them for water jet systems is new.
Another design of an embodiment of the invention provides that the propulsion system comprises at least one, preferably retractable, rudder propeller or cycloidal propeller as the control and propulsion element of the vessel. Thus it is advantageously possible to forgo adjusting blades in the water jet system since the rudder propeller can bring the vessel to such speeds that the water jet system operates at optimal efficiency at a good ratio between intake and outlet pressure. This results without difficulty in the beneficially provided negative pressure area on the water jet outlet of the water jet system. For the purpose of operating the rudder propeller or cycloidal propeller, an embodiment of the invention provides that in the case of electric drives the propulsion system contains e.g., apart from a generator at least one additional source of electric energy such as accumulators or fuel cell systems, which allow the vessel to be run without exhaust gases. In smaller vessels the rudder propeller can also be arranged in a retractable fashion in the bow area. In this way, the common “bow thruster” can be foregone.
Furthermore, it is provided that a combustion engine comprises an exhaust gas line into the water or the atmosphere, which can be turned on optionally, for starting the watercraft.
For the purpose of controlling and regulating an embodiment of the invented operating method it is provided that sensors for pressure measurements are provided in the underwater exhaust gas inlet device for the purpose of supplying the exhaust gases to the water jet of the water jet system; similarly, sensors are provided for pressure measurements in the tail pipe system. This way, safe operation can be accomplished with simple and robust sensors.
For controlling and regulating the water jet as a function of exhaust gas intake in a beneficial design, an automation system with automation devices is provided, which relieves the operating crew of the vessel and prevents switching errors. Additionally, a coordinated control of the individual components of the drive can be accomplished by means of ramp functions.
Pursuant to an embodiment of the invention, the automation system acts not only upon the elements on the water jet system, which influence the water jet system speed and the pressure ratios, but also upon the adjusting elements and closure elements in the tail pipe system. The automation system is arranged beneficially “on location.” It includes, among other things, the automation system of the combustion engine (gas turbine or Diesel engine), of the generator and the water jet system, as well as of the tail pipe system. It beneficially controls and regulates operational readiness (e.g., pressure levels and temperatures), start-up and operation (e.g., speeds and positions of control units), as well as the required electric switching and control devices (e.g., AC-AC or AC-DC regulators). In order to achieve a redundant operation, it is provided that a corresponding second automation system is located at least in part in the overall drive automation system. This results in a beneficial complete automation of the propulsion systems in relation to the water jet system as a driving component.
A design of an embodiment of the invention further provides that the heat of the exhaust gases is used via a heat exchanger system for additional operating devices, e.g., to generate warm water and/or for the desalination of seawater. This way, the energy that is required for these processes on board of the respective vessel can be advantageously reduced.
The propulsion system pursuant to an embodiment of the invention is controlled e.g., primarily based on the speed requirements of the vessel. In the case of vessels with one or more electric rudder propellers in the stern area, which at relatively low speeds provide the propulsion that is required for the desired vessel speed, the simultaneous operation of the water jet systems is also provided. This has the advantage that the vessel run resistance, which is elevated on the bottom of the vessel due to the configuration of the water jet system, can be compensated in this way. Thus, it results in no negative influence of the change in body that is required due to the water jet systems. Beneficially running of the water jet systems in vessels, which also contain, apart from the water jet systems, electric rudder propellers or a simple electric propeller drive, is provided at least from a speed of 2 to 3 knots and up. Beyond this speed it is also possible to achieve the negative pressure or null pressure required for exhaust gas intake by reducing the cross-section of the water flow of the water jet system without having to use adjusting blades in the water jet system.
For use of the invented drive device in vessels without electric rudder propellers or without conventional electric propeller drive, the adjusting blades of the water jet system rotor need no longer be set to the suction position, as is the case when starting up beyond 2 or 3 knots, but instead operation can take place in the regular propulsion position of the water jet system's rotor blades. The water jet system's adjusting blade position can thus be optimized on propulsion.
The invention is explained in greater detail based on drawings that reveal additional ideas of the invention, as do the dependent claims. The drawings should be interpreted as supplements to
The drawings show in detail:
In
The pressure sensors can be supplemented with additional sensors, such as water intrusion alarm, valve adjustment sensors, etc. The sensor signals are sent to the automation system, which is not shown more closely and which also comprises e.g., start-up ramps for the gas turbine, for the pumps of the heat exchanger 11 and for the actuator of the main shut-off valve 10. Beyond that, the automation system comprises the usual components of a ship's propulsion system so that an autonomously operable sub-system of the ship's automation system is created. This sub-system is beneficially designed so that together with the combustion engine, the generator and the water jet system as well as the required piping it results in a ship equipment component that can be used largely unmodified for various types and sizes of vessels. Thus, it is of particular benefit if this propulsion unit is installed into the vessel in a prefabricated form when laying down the keel. The number of installed ship equipment components is hereby dependent upon the size of the vessel.
On the outlet side, the stator hub 14 contains pipe elements 17 that can be operated hydraulically and can be telescoped to various lengths and reduce the cross-section in the annulus connector 22 so that the water speed is great enough to entrain the exhaust gases of the combustion engine that enter the annulus connector 22 via the pipe 18. The adjustability of the adjusting element 17 is indicated by the thick double arrow 20.
The annulus connector 22 is closed by walls 21 on the outside, into which e.g., annular diaphragms can be installed in order to achieve an exterior adjustment of the outlet cross-section of the water flow out of the water jet system. Such an adjustment can take place with an iris diaphragm, which contains segments in the shape of pipe sections that can be displaced from each other. A male taper, which is shifted towards the inlet side of the water, also achieves a corresponding effect. The inside contour of the male taper can correspond roughly to the contour of the outer annulus connector limit.
The inflow direction of the water is indicated with the arrow 19; it can develop both from the vessel driving through the water and from a suction effect of the water jet system that arises when the rotor and possibly the stator blades have been set appropriately. The pipe diameter, the distances in the water jet system, the blade profiles, the design of the elements that change the cross-section of the exiting flow of water are adjusted to one another and specific for each propulsion system. The propulsion systems are therefore preferably designed as autonomously operating devices, which are then assigned in different quantities, e.g., individually or as pairs, to a respective vessel type. Common to all designs is the fact that a complete discharge of the exhaust gases into the water and an even distribution of the exhaust gases beneath the vessel occur in such a way that exhaust gas bubbles that are possibly created in the water only appear behind the stern, at high driving speeds even very far behind the stern. Accordingly, there is no possibility for infrared sensors and optical sensors that are installed for detecting exhaust gases of vessels to detect the vessel that is equipped with the invented device.
In
Column 10 shows that after 2 knots negative pressures occur in the outlet plane of the drive. The calculated throughput quantities in column 13 are considerably higher than the minimum required throughput quantity for transporting the exhaust gases.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
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