Claims
- 1. A high strength, resilient, foamed well cement composition comprising:a hydraulic cement; hydrophilic fibrillated polyolefin net-shaped fibers coated with a hydrophilic surface active agent, said fibers being present in said composition in an amount in the range of from about 0.1% to about 0.25% by weight of the cement in said composition; water present in an amount sufficient to form a pumpable slurry; at least one foaming and foam stabilizing surfactant present in an amount sufficient to form and stabilize said foamed cement composition; and sufficient gas to foam said slurry.
- 2. The compositon of claim 1 wherein said hydraulic cement is selected from the group consisting of Portland cements, pozzolana cements, gypsum cements, slag cements, silica cements and high aluminum content cements.
- 3. The composition of claim 1 wherein said cement is Portland cement.
- 4. The composition of claim 1 wherein said hydrophilic fibers are selected from the group consisting of polypropylene fibers and polyethylene fibers.
- 5. The composition of claim 1 wherein said hydrophilic fibers are hydrophilic fibrillated polyethylene net-shaped fibers.
- 6. The composition of claim 5 said hydrophilic fibrillated polyethylene net-shaped fibers are present in an amount of about 0.125% by weight of the cement in the composition.
- 7. The composition of claim 1 wherein said hydrophilic fibers are hydrophilic fibrillated polypropylene net-shaped fibers.
- 8. The composition of claim 7 said hydrophilic fibrillated polypropylene net-shaped fibers are present in an amount of about 0.125% by weight of the cement in the composition.
- 9. The composition of claim 7 wherein said hydrophilic fibrillated polypropylene net-shaped fibers have lengths in the range of from about 0.5 inch to about 1.5 inches.
- 10. The composition of claims 1 wherein said water is selected from the group consisting of fresh water, unsaturated salt solutions and saturated salt solutions and is present in an amount in the range of from about 30% to about 100% by weight of the cement in said composition.
- 11. The composition of claim 1 wherein said foaming and foam stabilizing surfactant is comprised of a mixture of an ethoxylated alcohol ether sulfate present in said mixture in an amount of about 63.3 parts by weight, cocoylamidopropylbetaine present in said mixture in an amount of about 31.7 parts by weight and cocoylamidopropyldimethylamine oxide present in said mixture in an amount of about 5 parts by weight.
- 12. The composition of claim 11 wherein said mixture of foaming and foam stabilizing surfactants is present in an amount in the range of from about 1% to about 7.5% by volume of the water in said composition.
- 13. The composition of claim 1 wherein said gas is selected from the group consisting of air and nitrogen and is present in an amount in the range of from about 20% to about 60% by volume of said slurry.
- 14. The composition of claim 1 further comprising at least one additive selected from the group consisting of set retarding agents, fluid loss control agents, dispersing agents, set accelerating agents and formation conditioning agents.
- 15. A foamed cement composition comprising:a hydraulic cement; hydrophilic fibrillated polyolefin net-shaped fibers coated with a hydrophilic surface active agent, said fibers being present in said composition in an amount in the range of from about 0.1% to about 0.25% by weight of the cement in said composition; water present in an amount sufficient to form a pumpable slurry; a surfactant present in an amount sufficient to form the foamed cement composition; and sufficient gas to foam said slurry.
- 16. The composition of claim 15 wherein said hydraulic cement is selected from the group consisting of Portland cements, pozzolana cements, gypsum cements, slag cements, silica cements and high aluminum content cements.
- 17. The composition of claim 15 wherein said cement is Portland cement.
- 18. The composition of claim 15 wherein said hydrophilic fibers are selected from the group consisting of polypropylene fibers and polyethylene fibers.
- 19. The composition of claim 15 wherein said hydrophilic fibers are hydrophilic fibrillated polyethylene net-shaped fibers.
- 20. The composition of claim 19 said hydrophilic fibrillated polyethylene net-shaped fibers are present in an amount of about 0.125% by weight of the cement in the composition.
- 21. The composition of claim 15 wherein said hydrophilic fibers are hydrophilic fibrillated polypropylene net-shaped fibers.
- 22. The composition of claim 21 said hydrophilic fibrillated polypropylene net-shaped fibers are present in an amount of about 0.125% by weight of the cement in the composition.
- 23. The composition of claim 21 wherein said hydrophilic fibrillated polypropylene net-shaped fibers have lengths in the range of from about 0.5 inch to about 1.5 inches.
- 24. The composition of claim 15 wherein said water is selected from the group consisting of fresh water, unsaturated salt solutions and saturated salt solutions and is present in an amount in the range of from about 30% to about 100% by weight of the cement in said composition.
- 25. The composition of claim 15 wherein said surfactant is a foaming and foam stabilizing surfactant comprised of a mixture of an ethoxylated alcohol ether sulfate present in said mixture in an amount of about 63.3 parts by weight, cocoylamidopropylbetaine present in said mixture in an amount of about 31.7 parts by weight and cocoylamidopropyldimethylamine oxide present in said mixture in an amount of about 5 parts by weight.
- 26. The composition of claim 25 wherein said mixture of foaming and foam stabilizing surfactants is present in an amount in the range of from about 1% to about 7.5% by volume of the water in said composition.
- 27. The composition of claim 15 wherein said gas is selected from the group consisting of air and nitrogen and is present in an amount in the range of from about 20% to about 60% by volume of said slurry.
- 28. The composition of claim 15 further comprising at least one additive selected from the group consisting of set retarding agents, fluid loss control agents, dispersing agents, set accelerating agents and formation conditioning agents.
RELATED U.S. APPLICATION DATA
This is a divisional of application Ser. No. 09/695,578 filed on Oct. 24, 2000, now pending.
US Referenced Citations (15)
Foreign Referenced Citations (6)
Number |
Date |
Country |
0 867 495 |
Sep 1998 |
EP |
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Jul 1985 |
JP |
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04021556 |
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Non-Patent Literature Citations (4)
Entry |
“Interface Property & Apparent Strength of High Strength Hydrophilic Fiber in Cement Matrix” Kanda et al. J. Mater Civ. Eng. (1998), 10(1), 5-13, 1998.* |
Brochure entitled FORTA® published by the Forta Corporation of Grove City, Pennsylvania (No date available). |
Halliburton Energy Services Cementing Technical Data Sheet entitled: Tuf Cement Composition (No date available). |
Smith, Dwight K., Cementing, Second Printing, 1990, pp. 34-37. |