The present invention relates to pallet fork attachments for industrial or farm vehicles, such as wheeled or track driven tractors, like skid steers, farming tractors, wheel loaders and excavators. More particularly, the present invention relates to an improved laminated metal pallet fork tine, which is lighter in weight, yet as strong as, a solid metal pallet fork tine.
Traditional pallet fork tines can be seen in U.S. Pat. 3,561,628; 3,754,673; 4,335,992; 4,394,107; 4,533,290; 7,744,335; 9,309,098; 10,988,360 and D796,149 and U.S. Published Applications 2004/0086366 and 2012/0207576, each of which is incorporated herein by reference.
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During the manufacturing of the pallet fork tine 11, the metal bar must be tempered, e.g., heat treated, in order to improve the strength of the bend 19. Otherwise, the lifting member 21 may deflect downwardly (increasing the angle A) when a heavy load is being lifted by the pallet fork tine 11. Excess deflection can cause the load to slide off of the pallet fork tine 11, or lead to a failure, e.g., breakage, at the bend 19 of the pallet fork tine 11. Alternatively, the upright member 13 and lifting member 21 may be initially forged into the L-shape.
The Applicant has appreciated several drawbacks to the pallet fork tine 11 of the prior art. The tempering and/or forging steps add cost and complexity to the manufacturing of the pallet fork tine 11. The equipment to temper and/or forge thick metal bars is expensive to own and operate, and the tempering/forging process is time consuming.
The mounting attachments 25A and 25B must be welded to the back face of the upright member 13. Hence, the welding must be thorough and accurate or the upright member 13 may break free of the mounting attachment 25A and/or 25B and separate from the lifting frame of the vehicle. Such an event could lead to potential injuries and property damage.
The load lifting capacity of the vehicle having the pallet fork tines 11 is affected by the weight of the pallet fork tine 11. For example, if a vehicle has a lifting capacity of 1,000 pounds, and a pair of the pallet fork tines 11 weight 200 pounds, the “load” lifting capacity of the vehicle is 800 pounds. Hence, there is desire to lighten the weight of the pallet fork tines 11 without reducing the strength of the pallet fork tines 11.
The present invention provides a new pallet fork tine which does not need to pass through an extra tempering or forging process during manufacturing because no load-bearing part of the pallet fork tine is bent during the manufacturing process. The present invention provides a new pallet fork tine wherein several parts of the mounting attachments are integrally formed with the upright member, such that an insufficient welding joint at the mounting attachments would be less likely to lead to a catastrophic failure and separation of the mounting attachments from the upright member. The present invention provides a new pallet fork tine wherein the overall weight of the new pallet fork tine is less than the solid pallet fork tine 11 of
These and other objectives are accomplished by a pallet fork attachment for an industrial or farm vehicle, wherein a tine of the pallet fork attachment includes an upright member and a lifting member. The lifting member extends approximately perpendicularly away from a bottom of the upright member to a toe end. Flat pieces of steel are welded together in a stacked formation to form sections of the upright and lifting members. At least two, more preferably three, of the flat pieces of steel are integral, one-piece members forming a part of both of the upright and lifting members. At least one pocket is created within the upright and/or lifting member between the stacked formations of the flat pieces of steel and between the two flat pieces of steel which are integral, one-piece members forming a part of both of the upright and lifting members, so as to reduce the weight of the tine.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limits of the present invention, and wherein:
The present invention now is described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
Like numbers refer to like elements throughout. In the figures, the thickness of certain lines, layers, components, elements or features may be exaggerated for clarity. Broken lines illustrate optional features or operations unless specified otherwise.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and relevant art and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein. Well-known functions or constructions may not be described in detail for brevity and/or clarity.
As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. As used herein, phrases such as “between X and Y” and “between about X and Y” should be interpreted to include X and Y. As used herein, phrases such as “between about X and Y” mean “between about X and about Y.” As used herein, phrases such as “from about X to Y” mean “from about X to about Y.”
It will be understood that when an element is referred to as being “on”, “attached” to, “connected” to, “coupled” with, “contacting”, etc., another element, it can be directly on, attached to, connected to, coupled with or contacting the other element or intervening elements may also be present. In contrast, when an element is referred to as being, for example, “directly on”, “directly attached” to, “directly connected” to, “directly coupled” with or “directly contacting” another element, there are no intervening elements present. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed “adjacent” another feature may have portions that overlap or underlie the adjacent feature.
Spatially relative terms, such as “under”, “below”, “lower”, “over”, “upper”, “lateral”, “left”, “right” and the like, may be used herein for ease of description to describe one element or feature’s relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the descriptors of relative spatial relationships used herein interpreted accordingly.
A lifting member 109 has a heel 111 adjoining with the bottom 107 of the upright member 103 and extending away from the upright member 103 to a toe end 113. The lifting member 109 extends away from the bottom 109 of the upright member 103 at a first angle, which is approximately perpendicular to the upright member 103, such as within plus or minus ten degrees of ninety degrees, more preferably plus or minus five degrees of ninety degrees. In a preferred embodiment, the angle formed between the upright member 103 and the lifting member 109 is in the range of eighty to ninety-five degrees.
A top face of the lifting member 109 is covered by a lifting plate 115, as shown individually in
As best seen in the side view of
As best seen in the side view and front perspective views of
As best seen in the side view and front perspective views of
As best seen in the side view and front perspective views of
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A first top 133A of the left tine plate 121A may optionally include a small first notch 135A proximate a center of the first top 133A of the left tine plate 121A. Second and third notches 135B and 135C may optionally be provided in the second and third tops 133B and 133C of the right and center tine plates 121B and 121C. The first, second and third notches 135A, 135B and 135C may be used as a welding track to secure the stack of the first through fourth top spacers 123A-D among and between the left, right and center tine plates 121A-C, and to also secure a top plate 137, to the first, second and third tops 133A, 133B and 133C of the left, right and center tine plates 121A-C.
As best seen in
Tops 143A-D of the first through fourth top spacers 123A-D may optionally include identical and aligned notches 145A-D to the notches 135A-C of the left, right and center tine plates 121A-C to serve as a welding track to secure the stack of the first through fourth top spacers 123A-D among and between the left, right and center tine plates 121A-C, and to also secure the top plate 137, to the tops 143A-D of the top spacers 123A-D.
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A rounded corner 155A-D of each of the first through fourth heel spacers 125A-D has a radius to match the heel 111 of the lifting arm 109. A top seat 157A-D is formed on each of the first through fourth heel spacers 125A-D, which seats a lower edge 160 of the front plate 117. A middle seat 159A-D is formed on each of the first through fourth heel spacers 125A-D, which seats a heel-side edge 162 of the lifting plate 115. A lower seat 161A-D is formed on each of the first through fourth heel spacers 125A-D, which seats a heel-side edge 164 of the ground plate 119.
A notch 166A-D is formed on each of the first through fourth heel spacers 125A-D between the rounded corner 155A-D and the fourth upward, hook-shaped mounting features 151A-D. The notch 166A-D is sized to receive a thickness of a first locking plate 168 (See
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A midsection of the lifting member 109 may need additional support and optionally includes first, second, third and fourth crossing support members 175, 177, 179 and 181. The first, second, third and fourth crossing support members 175, 177, 179 and 181 may be individual plates which are welded together at an intersection 183 with the left and right sides of the center tine plate 121C and then spread out in an x-shape and have opposite ends welded to either the right side of the left tine plate 121A or the left side of the right tine plate 121B.
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To arrive at the final product, as shown in
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When assembled, the projections 195 and 187 are welded into the third and fourth notches/holes 205 and 207. The heel edge 164 of the ground plate 119 is welded to the lower seats 161A-D formed on each of the first through fourth heel spacers 125A-D and to third seats 209A-C formed on the bottom edges 193A-C of the left, right and center tine plates 121A, 121B and 121C. The toe edge 171 of the ground plate 119 is welded to the lower seats 169A-D formed on each of the first through fourth toe spacers 127A-D and to fourth seats 211A-C formed on the bottom edges 193A-C of the left, right and center tine plates 121A, 121B and 121C.
As best seen in
The welding of the projections 185, 187191, 195 and 215 into the holes/notches 197, 199, 205, 207 and 213 and the welding of the edges 160, 162, 164, 167, 171 and 221 to the seats 157, 159, 161, 165, 169, 201, 203, 209, 211 and 219 and overhanging lip 223 of the top plate 137 locks the laminate construction together and provides improved strength of the overall pallet fork tine 101. Optionally, a back plate on the upright member 103 may be added to the pallet fork tine 101 if desired. After the welding operations, the welds on the lifting plate 115, ground plate 119 and front plate 117 are preferably ground flat and/or smooth, and then the pallet fork tine 101 is painted.
With the above-described structure flat pieces of steel are being welded together in a stacked formation to form the upright member 103 and the lifting member 109. At least two, and more preferably three, of the flat pieces of steel, i.e., the left, right and optionally the center tine plates 121A, 121B and 121C, are integral, one-piece members forming a part of both of the upright member 103 and the lifting member 109. At two portions of the upright member 103, i.e., the top 105 and the bottom 107, the stacked formations of flat pieces of steel are solid due to the top spacers 123 and the heel spacers 125 being positioned between the left, right and center tine plates 121A, 121B and 121C. At the portions of the upright member 103 between the top 105 and the bottom 107, e.g., where the top spacers 123 and the heel spacers 125 are absent, first pockets 225 are formed. The first pockets 225 greatly reduce the weight of the upright member 103. The first pockets 225 may be air filled, or filed with a substance which is lighter in weight per unit volume than the steel used to form the flat plates, such as a foaming insulation or a foaming adhesive.
At two portions of the lifting member 109, i.e., the heel 111 and the toe end 113, the stacked formations of flat pieces of steel are solid due to the heel spacers 125 and the toe spacers 127 being positioned between the left, right and center tine plates 121A, 121B and 121C. At the portions of the lifting member 109 between the heel 111 and the toe end 113, e.g., where the heel spacers 125 and the toe spacers 127 are absent, second pockets 227 are formed. The second pockets 227 greatly reduce the weight of the lifting member 109. The second pockets 227 may be air filled, or filed with a substance which is lighter in weight per unit volume than the steel used to form the flat plates, such as a foaming insulation or a foaming adhesive.
Although only one center tine plate 121C has been shown in the drawing figures, if a more robust pallet fork tine is desired it would be possible to include two or more center tine plates 121C between the left and right tine plates 121A and 121B, with additional spacers 123, 125 and 127 positioned between the two or more center tine plates 121C. If a less robust pallet fork tine is desired, it would be possible to eliminate the center tine plate 121C, leaving only the first, second, third and fourth crossing support members 175, 177, 179 and 181. Alternately or in addition, the first, second, third and fourth crossing support members 175, 177, 179 and 181 may be eliminated. Although only one pallet fork tine 101 has been shown, a second pallet fork tine 101 would be constructed in a same manner and attached to the lifting frame of the industrial or farming vehicle. The facing hook-shaped mounting features 129, 139, 147, 151 are but one embodiment of a mounting system for the pallet fork tines 101 to attach to the lifting frame of the industrial or farming vehicle. Other types of mounting systems may be employed while still practicing the benefits of the present invention.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.
This application claims the benefit of U.S. Provisional Application No. 63/342,280, filed May 16, 2022, which is herein incorporated by reference.
Number | Date | Country | |
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63342280 | May 2022 | US |