HIGH-SUPPORT UPPER-TORSO GARMENT

TECHNICAL FIELD

The present disclosure generally relates to a high support upper-torso support garment.

BACKGROUND

Upper-torso support garments (e.g., bras, sports bras, etc.) can include various structures to impart support to a wearer's breasts. For example, in some instances, an upper-torso support garment can include a front portion having multiple layers. In addition, the front portion can include breast cups, each having an underwire spanning the full length across the lower portion of the breast cup.

DETAILED DESCRIPTION OF DRAWINGS

Examples of a high-support, upper-torso garment are described in detail below with reference to these drawing figures.

FIG. 1 illustrates a perspective view of an upper-torso support garment, based on an example of this disclosure.

FIG. 2A depicts a front panel of an upper-torso support garment, based on an example of this disclosure.

FIG. 2B depicts a partially exploded view of the front panel of FIG. 2A, based on an example of this disclosure.

FIG. 3A depicts an underwire assembly, based on an example of this disclosure.

FIG. 3B depicts a partially exploded view of the underwire assembly of FIG. 3A, based on an example of this disclosure.

FIG. 3C depicts a perspective view of the underwire assembly of FIGS. 3A-3B, based on an example of this disclosure.

FIG. 3D depicts a cross-sectional view of the underwire assembly of FIGS. 3A-3C, based on an example of this disclosure.

FIG. 4 depicts a cross-sectional view of the support garment shown in FIG. 2A, based on an example of this disclosure.

FIG. 5A is a partially exploded view of a front panel of an upper-torso support garment, based on an example of this disclosure.

FIG. 5B is a partially exploded view of a front panel of an upper-torso support garment, based on an example of this disclosure.

DETAILED DESCRIPTION

This detailed description is related to an upper-torso support garment, such as a bra. In at least some examples, the upper-torso support garment includes a front portion having breast cups, and each breast cup can include a medial portion and a lateral portion. In addition, each breast cup includes an underwire that can extend partially across the lower medial portion of the breast cup (e.g., along a transitional edge), without extending entirely across the lower lateral portion. In at least some examples, the lateral portion of the breast cup can include a combination of material layers forming a sling construction, which can contribute to tailored support on the lateral portion of the breast cup. Among other things, the position of the underwire (e.g., across only a portion of the lower margin of the breast cup) and the sling construction can contribute to both enhanced support and comfort to the wearer.

Upper-torso garments (e.g., bras) are often worn to redistribute at least some of the weight from the bust onto the shoulders or other areas. Sometimes, underwires in the bra cups (e.g., along a peripheral edge of a bra cup) can help to distribute the weight of the breast and provide lift, separation, and support, and conventionally, underwires extend across at least a lateral portion of the breast cup. However, underwires can rub or chafe underneath the breast area (e.g., when the wearer is engaged in physical activity), as well as reduce the person's range of motion. Some conventional bras omit underwires entirely (e.g., some conventional sports bras), and while this can reduce the likelihood of underwire-related discomfort, these wireless bras sometimes lack a desired amount of support.

In contrast to conventional approaches, the present disclosure includes an upper-torso support garment (e.g., bra) in which each breast cup includes a partial-length underwire. That is, each cup can include an underwire that extends from near the center gore or bridge to a position that is partway underneath the cup, such that the underwire does not extend entirely to the lateral portion of the cup.

In addition, an upper-body support garment of the present disclosure can include a more flexible panel construction (also referred to as a “sling”) near the lateral portions of the cup and the upper-body support garment.

The term “upper-torso support garment” or “support garment” when used herein refers to an upper-body garment primarily configured to provide support to a wearer's breasts. As such, the support garment may be in the form of a bra, including a nursing bra and/or athletic bra, a tank top, an athletic top, a swimsuit top, and the like.

When the garment is in the form of a support garment or bra, the term “breast covering area” means the portion of the support garment configured to cover a wearer's breast. As such, the breast covering area generally extends (e.g., from within about 0.1 mm to about 5 cm) from a top part (e.g., near the wearer's clavicle) to a lower part (e.g., the wearer's inframammary fold) of each of the wearer's breasts and from a medial edge (e.g., near the wearer's sternum) to a lateral edge (e.g., near the wearer's axilla) of each of the wearer's breasts. The breast covering area can include a breast cup.

Positional or directional terms used to describe the support garment such as front, back, sides, interior, inner, outer, innermost, right, left, central, medial, lateral, upper or superior, lower, leading, trailing, and the like refer to the garment being worn as intended by a wearer standing upright.

The term “front” or “front portion” means configured to cover an upper front torso area of a wearer including the breast area, and the term “back” or “back portion” means configured to cover an upper back torso area of a wearer. The term “side” or “side portion” means configured to cover a side torso area of a wearer including the underarm area of the wearer. The term “right” means positioned on a right side of a wearer's body, and the term “left” means positioned on a left side of the wearer's body when the support garment is worn. The term “central” means located generally along a vertical midline of a wearer's body. The term “medial” means located closer to a midline of the garment or a wearer wearing the garment, and the term “lateral” means located closer to a side of the support garment or a wearer wearing the garment. The term “upper” or “superior” means located closer to a head area of a wearer, and the term “lower” means located closer to a foot area of the wearer.

The terms “external” and “internal” as used herein are relative terms such that a layer that is external is positioned external to one or more internal layers, and a layer that is internal is positioned internal to one or more external layers. The term “innermost-facing surface” when used with respect to the support garment means a layer that is positioned closest to a body surface of a wearer compared to other layers of the support garment. The term “outermost-facing surface” when used with respect to the support garment means a layer that is positioned closest to the external environment with respect to other layers of the support garment. Positional terms such as “medial” and “lateral” are used in the customary anatomical sense.

As used herein, the term “apex region” when referring to the support garment generally means the area where a shoulder strap extends from or is joined to the breast covering area or other portions of the support garment. The term “underband” when used in relation to, for instance, a bra refers to the portion of the bra that forms a lower margin of at least the front portion of the bra. The underband is configured to encircle the upper torso area of a wearer and may include a separate pattern piece or may include an integral extension of the front portion.

The term “elastic” as used herein when describing yarns means the ability of a strained or stretched yarn (e.g., stretched up to about 400% of its original length) to substantially recover its original length (e.g., within about 10% or more of its original length) within about 60 seconds or less after removing the stress. A non-elastic yarn may exhibit a degree of mechanical stretch but does not substantially recover its original length (e.g., within about 10% or more of its original length) within 60 seconds after removing the stress. Examples of elastic yarn types include, for instance, spandex (also known as elastane), rubber, TPU polymer yarns, LYCRA®, and the like. The term “bare elastic yarn” as used herein means an elastic yarn that is not covered or wrapped with another yarn such as a polyester yarn.

Unless otherwise noted, all measurements provided herein are measured at standard ambient temperature and pressure (25 degrees Celsius or 298.15 K and 1 bar) with the support garment in a resting (un-stretched) state.

As used herein, the terms “about” and “substantially” mean +/−10% of a given value, such as a linear dimension value (e.g., height, width, etc.) or a weight value. In addition, with respect to an angle or angular dimension, or the terms parallel and perpendicular, the terms “about” and “substantially” mean within 10 degrees. If the “about” or “substantially” is otherwise used, the terms include equivalents of the subject element, where appropriate.

Referring now to FIG. 1, FIG. 1 depicts a perspective view of an upper-torso support garment 100 (also referred to as “support garment” 100), based on an example of this disclosure. The support garment 100 is in the form of a bra. In particular, FIG. 1 depicts an outermost-facing surface of a front portion 102 (also referred to as a “front panel” 102) of the support garment 100, and also depicts part of a back portion 103 of the support garment 100. In examples, the support garment 100 is symmetrical (e.g., relative to a midline between a left side and a right side), such that description associated with one side of the support garment (e.g., the left side) can similarly (e.g., equally) apply to the other side (e.g., the right side). The illustration of the back portion 103 in FIG. 1 is an example, and in other instances, the back portion 103 can include a different design (e.g., criss-cross, etc.).

The front portion 102 generally includes a first breast covering area 104 (also referred to as a first breast cup 104 or left breast cup 104) and a second breast covering area 106 (also referred to as a second breast cup 106 or a right breast cup 106). In addition, the front portion 102 includes a center bridge 105 (e.g., also referred to as a center gore) between the breast cups 104 and 106.

In examples, the front portion 102 can include a neckline 107, which can include a right-side neckline segment 107a and a left-side neckline segment 107b. In examples, neckline segments 107a and 107b can be referred to as a cup neckline (e.g., right cup neckline and left cup neckline, respectively), which generally extends from near the apex on a respective side towards the midline of the support garment 100. In addition, the support garment 100 can include a first armhole 112 (e.g., right-side armhole 112) and a second armhole 114 (e.g., left-side armhole 114). Further, the front portion 102 (or the side portions) can include a right-side underarm top edge 111a and a left-side underarm top edge (obscured from view in FIG. 1 but shown in FIG. 2A as reference numeral 111b), and each of the underarm top edges can extends from the apex and towards the side, in the opposite direction as the cup neckline.

The support garment 100 can also include a first shoulder strap 108 (e.g., left shoulder strap 108) and a second shoulder strap 110 (e.g., right shoulder strap 110) connecting the front portion 102 to the back portion 103. The support garment 100 can also include an underband 116. In examples, the shoulder straps 108 and 110 can be the same material as the materials included in the front portion 102.

In examples, the support garment 100 can include other parts. For example, the support garment 100 can include a wing on each side of the support garment, and the wing generally extends between the underarm top edge (e.g., 111) and the underband 116 (or other bottom edge or hem). FIG. 1 depicts a right-side wing 117a, and the left-side wing is obscured from view. In addition, the support garment 100 can include, on each side, a cradle (e.g., may also be referred to as a frame) extending between the center bridge 105 and a respective wing. For example, FIG. 1 indicates a right-side cradle 118 and a left-side cradle 120. In examples, the cradle can extend between a breast cup and the underband 116 (or some other bottom edge or hem).

The parts of the support garment 100, including the center bridge 105, the cradle(s) 118 and 120, and the wing(s) 117a do not necessarily include clear demarcations therebetween. For example, in some instances, a cradle can extend along a lateral edge of a cup and can transition to a wing without a clear seam (e.g., on the face) connecting the two parts. In some examples, the center bridge 105, the cradle(s) 118 and 120, and the wing(s) 117 can be referred to as a frame, such as a W-shaped frame, that extends at least partially around or along the periphery of the breast cups 104 and 106 (e.g., the lower and side peripheries of the breast cups 104 and 106).

In at least some examples, each breast cup 104 and 106 includes a concave inner face (e.g., facing towards the wearer), which is configured to receive and cover at least a portion of a breast of a wearer. In some examples, breast cups can be molded so that the breast cups retain their shape (e.g., concave inner face) even when the support garment 100 is not being worn. In some examples, breast cups are not molded and include darts, gussets, or other panel constructions that form a concave inner face (e.g., based on panel shape and seaming). Breast cups can encapsulate the wearer's breasts separately and independently from one another.

In general, a breast cup can extend from an upper extent or margin of the front portion to a lower extent or margin. The upper extent or margin can be near or at the neckline (e.g., from the respective cup neckline on that side of the front portion 102 of support garment 100) and the respective side underarm top edge, and the lower extent or margin can be at a lower transitional edge or shoulder (e.g., that transitions or connects to the center bridge, to the cradle, and/or to the wing). For example, the right breast cup 106 can extend from the right-side neckline segment 107a and the right-side underarm top edge 111a and to a lower transitional edge 122a, which transitions to the center bridge 105, the right cradle 118, and the right wing 117a. The left breast cup 104 can include similar features and be defined similarly.

As used in this disclosure, a lower transitional edge can include a transition from one part of the bra to another part of the bra. In some examples, the lower transitional edge can be associated with a change in a surface contour, such as where the inner face of the breast cup begins to concavely curve to create additional volume for encapsulating a portion of a wearer's breast. For example, if the breast cups are molded, the lower transitional edge can include a shoulder set into the textile of the front portion 102 (e.g., via application of heat and/or pressure). In other examples, the breast cups are not necessarily molded, and the lower transitional edge can include a seam connecting the breast cup to one or more of the center bridge, the cradle, or the wing. In examples, the lower transitional edge of a breast cup 104 or 106 can extend in an arcuate path from near the center bridge 105 to the wing (e.g., 117a). For example, the lower transitional edge (e.g., 122a) can extend from (e.g., intersect with) the neckline (e.g., a trim piece associated with the neckline) to the side underarm top edge (e.g., 111a).

Each breast covering area 104 and 106 can include a medial portion and a lateral portion-the medial portion being closer to the center bridge 105 or midline of the support garment 100. For example the breast covering area 106 can include a medial portion 124 and a lateral portion 126, where the medial portion 124 is closer to the center bridge 105. Although not labeled in FIG. 1, the breast covering area 104 can also include a medial portion and a lateral portion. Similarly, each of the cradles 118 and 120 can also include a medial portion and a lateral portion, where the medial portion is closer to a midline of the support garment and the lateral portion is closer to the wing or side. For example, FIG. 1 identifies a medial portion 118a and a lateral portion 118b of the right cradle 118. In some examples, “medial” and “lateral” with respect to the breast cup or the cradle describe relative positions. In some examples, the breast cup can include a midline between a medial-most edge and a lateral-most edge, and the midline can divide the breast cup into the medial portion and the lateral portion. In at least some examples of the present disclosure, the front portion 102, including each breast covering area 104 and 106 can include zonal constructions that contribute to zonally tailored support.

In at least some examples, each breast covering area can include an underwire that extends only partially along the lower portion of the breast cup (e.g., along the lower transitional edge), without extending entirely along the lower lateral portion. As such, the underwire can operate to provide targeted support in the lower medial region of the breast cup. For illustration purposes a right-side underwire 128 and a left-side underwire 130 are depicted in broken lines to indicate an approximate position of the underwire in an example of this disclosure. In this disclosure, an underwire can include an elongated piece of metal or a polymer, which can include a coating, sheath, or an encasement. The elongated piece can have various cross-sections, such as round, oval, square, rectangular, etc.

In one example, the support garment 100 may comprise a sling construction (described below in FIG. 5) at a portion of a lateral side of each breast covering portion. The sling construction may include one or more of a fabric and a foam material. In some examples, the fabric of the sling construction may be a laminated material.

Further, the portion of the support garment with the sling construction may have a stretch greater than the center bridge 105 portion of the support garment 100, but a stretch less than the remaining portions of the breast cups 104, 106. Among other things, the differing stretch properties between the center bridge 105 and the breast cups 104, 106 contribute to enhanced support and accommodate breast movement, thereby improving the wearer's comfort. In embodiments, the sling construction could be a single fabric that has different stretch characteristics in different portions of the fabric. The different stretch properties can contribute to the tailored support on the lateral portion of the breast cup 106.

In at least some examples, the lateral portions (e.g., 126) of the breast cup (e.g., 106) and the cradle (e.g., 118) can include a combination of material layers forming a sling construction, which can contribute to tailored support on the lateral portion of the breast cup. In one example, shown in FIG. 5A, as discussed below, the sling construction can include the illustrated combination of layers. For example, each of the breast cups 104, 106 can comprise a foam material having a first thickness and the respective sling portions comprise the foam material having a second thickness that is less than the first thickness. In other examples, each of the breast cups and the respective sling portions comprise a foam material having a substantially uniform thickness. In aspects, the sling portions can comprise a textile. The sling construction can, in some instances, extend through at least the cradle region and the breast cup 106, such that a portion of the transitional edge includes the sling construction. That is, the sling construction can extend continuously from the breast cup 106 and into the cradle. In examples, the sling construction can extend between the breast cup and the underband 116 (or some other bottom edge or hem). In some examples, the sling can be coupled to the underband 116 and can extend from the underband, up into the breast cup.

Among other things, the position of the underwire (e.g., across only a portion of the lower margin of the breast cup) and the sling construction (e.g., in a lateral portion of the breast cup) can contribute to both enhanced support and comfort to the wearer. These and other features are described in more detail in association with other figures of this disclosure.

In examples, a front portion (e.g., the front portion 102) of a support garment can include various features that contribute to zonal properties (e.g., zonal support and comfort properties). Referring to FIGS. 2A and 2B, the front portion 102 is depicted isolated from the other portions (e.g., isolated from the back portion 103) of the support garment 100. FIG. 2A depicts a front elevation view of the front portion 102, and FIG. 2B depicts an exploded view.

In at least some examples, the front portion 102 can include one or more inner layers 218 and one or more outer layers 220. In addition, an underwire assembly 216 can be positioned between the one or more inner layers 218 and the one or more outer layers 220. In FIG. 2B, a left-side underwire assembly 216 is labeled and described, and it is understood that the right-side underwire assembly and properties associated therewith can be mirrored. FIG. 2B depicts the underwire assembly 216, and in some examples, a support garment can just include an underwire (e.g., 130), without the additional features associated with the underwire assembly 216.

In at least some examples, the one or more inner layers 218 can be coupled to one another, such as in a laminate construction or other construction affixing the one or more inner layers 218 in the front portion 102. In addition, the one or more outer layers 220 can be coupled to one another, such as in a laminate construction or other construction affixing the one or more outer layers 220 in the front portion 102. In some examples, the one or more inner layers 218 can be coupled to the one or more outer layers 220, with the underwire assembly 216 retained therebetween. The shapes of the one or more inner layers 218 and the one or more outer layers 220 are merely one example, and in other instances, the layers can have a different shape. The constructions of the one or more inner layers 218 and one or more outer layers 220 are described in further detail in other portions of this detailed description (e.g., FIGS. 4 and 5).

A position of the underwire assembly 216 (or the underwire 130) can be based on, or be relative to, the breast cup 104. In at least some examples, a position of the underwire 130 is based on the lower transitional edge 122b of the breast cup 104. For example, the lower transitional edge 122b can extend from a medial endpoint 202 near a medial portion of the breast cup 104 (e.g., near the center bridge 105) to a lateral endpoint 204 near a lateral portion of the breast cup 104 (e.g., near the left wing 117b). In at least some examples, the medial endpoint 202 can intersect with the left-side neckline segment 107b. In some examples, the lower transitional edge 122b can extend close to the left cup neckline 107b, but terminate short of the left cup neckline 107b, such that the medial endpoint 202 is spaced apart from the left cup neckline 107b. In at least some examples, the lateral endpoint 204 can intersect with the left-side underarm top edge 111b. In some examples, the lower transitional edge 122b can extend close to the left-side underarm top edge 111b, but terminate short of the left-side underarm top edge 111b, such that the lateral endpoint 204 is spaced apart from the left-side underarm top edge 111b.

In at least some examples, the lower transitional edge 122b includes a length along the arcuate curve of the lower transitional edge 122b and from the medial endpoint 202 to the lateral endpoint 204. In addition, the lower transitional edge 122b can include a midpoint 206 that is about half-way between the medial endpoint 202 and the lateral endpoint 204, as well as other reference points, such as quarter-lengths (e.g., medial and lateral quarter points between the midpoint 206 and the endpoints 202 and 204). In some examples, the lower transitional edge 122b can include one-third sections, including a medial one-third, a middle one-third, and a lateral one-third. This division into thirds is just one illustrative example, as the lower transitional edge 122b could also be divided into three unequal sections. For instance, the medial section may be larger than the middle or lateral sections, or vice versa, depending on design preferences or desired functionality. The length and the midpoint 206 and other reference points relative to the lower transitional edge 122b can be determined using standard measuring techniques. In at least one example, the length is based on a tailor's measuring tape, a measuring wheel, or any other measuring instrument that can be used to measure length along a curve.

In at least some examples of the present disclosure, the underwire 130 extends along at least a portion of the lower transitional edge 122b. For example, the underwire 130 can extend from an underwire medial terminal end 208 near a medial portion of the breast cup 104 (e.g., near the center bridge 105 or near the medial endpoint 202) to an underwire lateral terminal end 210 near a more central portion of the breast cup 104 (e.g., near the midpoint 206). That is, in examples the underwire 130 can extend along a medial segment of the lower transitional edge 122b and can terminate before extending all the way to the lateral endpoint 204 or the left-side underarm top edge 111b. In at least some examples, the underwire 130 can terminate at a location before the lateral one-third portion of the perimeter of the lower transitional edge 122a of the respective breast cups (e.g., 106).

In some examples, the underwire lateral terminal end 210 can be positioned near the midpoint 206. In some examples, the underwire lateral terminal end 210 can be positioned between the midpoint 206 and a lateral quarter point (not shown between the midpoint 206 and the shoulder lateral endpoint 204). In some examples, the underwire lateral terminal end 210 can be positioned between the midpoint 206 and a medial quarter point (not shown between the midpoint 206 and the shoulder medial endpoint 202). In some examples, the underwire lateral terminal end 210 can be aligned with a middle one-third segment of the lower transitional edge 122b.

In at least some examples of the present disclosure, a length of the underwire 130 from the underwire medial terminal end 208 to the underwire lateral terminal end 210 is in a range of about 35% to about 65%, or about 40% to about 60%, of the length of the lower transitional edge 122b. In some examples, the length of the underwire 130 is about 50% the length of the lower transitional edge 122b.

In examples, the length of the underwire 130 and/or the position of the underwire 130 (relative to the lower transitional edge 122b) can contribute to providing targeted support relative to the medial region of the breast cup.

At least some examples of this disclosure can include the underwire assembly 216, which includes the underwire 130. The underwire assembly 216 can include a curved or arc-shaped envelope that can encase at least a portion (e.g., an inner side and/or an outer side) of the underwire 130. The arc-shaped envelope is in addition to a sheath or casing associated with a conventional underwire. Referring to FIGS. 3A-3D, the underwire assembly 216 (also shown in FIG. 2B) is illustrated in more detail, including the arc-shaped envelope 226 that encases at least a portion of the underwire 130.

In examples, the underwire assembly 216 includes one or more textile layers 228 and/or 229 that are coupled with the underwire 130 and that form the arc-shaped envelope 226 for encasing at least a portion of the underwire 130. For example, the one or more textile layers 228 and/or 229 can include layers that, when incorporated into the front portion 102 of a support garment 100, form an inner layer on an inner side of the underwire 130 and/or form an outer layer on an outer side of the underwire 130. In an example, the layer 229 is an inner layer, and the layer 228 is an outer layer.

In some examples, the underwire assembly 216 can include only the inner 229 layer, without also including the outer layer 228, such that the arc-shaped envelope 226 only covers the inner side of the underwire 130. In some examples, the underwire assembly 216 can include only the outer layer 228, without also including the inner layer 229, such that the arc-shaped envelope only covers the outer side of the underwire 130. In some examples, the underwire 130 is covered by an underwire casing 132. The one or more textile layers 228 and/or 229 (and the resulting arc-shaped envelope) and the underwire case 132 can reduce the likelihood of the underwire 130 rubbing, or otherwise causing discomfort to a wearer and can reduce the likelihood of the underwire 130 poking through and damaging one or more other layers or portions of the support garment 100.

In examples, the layers 228 and 229 can include a foamed material, a knit textile, a woven textile, a spacer textile, a nonwoven textile, a film, or any combination thereof. The layers 228 and 229 can include a same textile or material or can include different textiles or materials (as compared to one another). In addition, the one or more layers 228 and 229 can be coupled to the underwire 130 and/or to one another via lamination, adhesives, stitching, and the like.

In at least some examples, the arc-shaped envelope 226 can include a length from a first endpoint 230 to a second endpoint 232. In some examples, the length of the curved envelope can extend just past the length of the underwire 130. For example, the second endpoint 232 can extend beyond the lateral terminal end 210 of the wire by an amount that at least about 10% the total length of the curved envelope. In some instances, the length of the curved envelope can be at least about 1.3× or at least about 1.5× as long as the length of the underwire 130. As such, when the arc-shaped envelope 226 is integrated into a front portion of the support garment (e.g., as depicted in FIG. 2B), the arc-shaped envelope can extend from near the medial endpoint 202 (of the transitional edge) to near the lateral endpoint 204 (of the transitional edge).

In examples, the arc-shaped envelope 226 is configured to extend beyond the underwire lateral terminal end 210. For example, the underwire 130 can be offset (within the arc-shaped envelope 226) towards the first endpoint 230. The longer length of the arc-shaped envelope 226 (as compared to the length of the underwire), can help to create a clean aesthetic and can help to provide a smooth transition from the breast cup to other parts of the support garment, such as the center bridge, cradle, and wing.

Referring to FIG. 4, a cross-section of the front panel 102 is taken at reference line 4-4 in FIG. 2A, based on an example of this disclosure. FIG. 4 includes the left breast cup 104, the lower transitional edge 122b, and the left cradle 120. In addition, FIG. 4 includes the underwire 130 along the lower transitional edge 122b, and the underwire 130 is enclosed between the inner layer 229 and the outer layer 228 of the underwire assembly 216. Furthermore, and consistent with FIG. 2B, the underwire assembly 216 is positioned between one or more inner layers 218 and one or more outer layers 220. In at least some examples, the lower transitional edge 122b can include a shoulder (e.g., molded in shoulder) bridging the breast cup 104 to other parts of the support garment (e.g., to the cradle, center bridge, wing, etc.).

In at least one example of the present disclosure, the inner layer 229 and/or the outer layer 228 of the underwire assembly 216 extend from the lower margin of the breast cup 104, across the lower transitional edge 122b, and into the upper margin of the left cradle 120. As such, the layer(s) of the underwire assembly 216 operate to provide a transition from the breast cup 104 to the left cradle 120. The underwire assembly can provide a similar transition between the cup and the center bridge and/or the wing.

In at least some examples, the one or more inner layers 218 can include one or more foam layers and/or one or more textile layers. For example, the one or more inner layers 218 can include an innermost textile layer 408 (e.g., knit textile, woven textile, spacer textile, etc.) coupled to an inner face of a padding layer 406 (e.g., foam padding layer, spacer textile, etc.). In one example, the innermost textile layer 408 includes a knit textile having polyester yarns and spandex yarns, which can have a lower stretch properties in a vertical orientation as compared to a horizontal configuration. For example, lower stretch properties can include a higher modulus of elasticity and/or a lower elongation. In addition, the one or more inner layers 218 can include a mesh layer 404. The mesh layer 404 can be used to enhance the properties of the materials it is adhered to, such as foam layers that are included in the layers 402 and 406. The mesh layer 404 can include a grid-like structure, and in some cases, the mesh layer 404 compositionally includes a polymer, such as an elastomer that can stretch and recover. In some instances, the mesh layer can improve the stretch and recover of the layer to which it is bonded. For example, the mesh layer 404 can enhance the stability or structural integrity of at least one or the layers 402 and 406, such as where the layers 402 and 406 include a foam layer. One or more of the layers 408, 406, and 404 can be omitted or replaced, and the one or more inner layers 218 can include one or more additional layers. The one or more layers 408, 406, and 404 can be coupled by laminating, stitching, adhering, or other techniques.

Notably, the lower stretch properties of the innermost textile layer 408 are designed to be less flexible than the overall support garment, which allows this layer to provide targeted support in specific areas. The reduced stretch in this part, when compared to the finished garment, ensures that the inner layers contribute to greater stability, particularly in high-stress areas, while allowing the outer layers to maintain the necessary flexibility and comfort. This controlled stretch helps balance comfort and support, providing enhanced fit and performance for the wearer.

In some examples, the one or more outer layers 220 can include one or more foam layers and/or one or more textile layers. For example, the one or more outer layers 220 can include an outermost textile layer 400 (e.g., knit textile, woven textile, spacer textile, etc.) coupled to an outer face of a padding layer 402 (e.g., foam padding layer, spacer textile, etc.). One or more of the layers 400 and 402 can be omitted or replaced, and the one or more outer layers 220 can include one or more additional layers. The one or more layers 400 and 402 can be coupled by laminating, stitching, adhering, or other techniques. In addition, the one or more layers 400 and 402 can be coupled to the one or more layers 404, 406, and 408 by One or more of the layers 408, 406, and 404 can be omitted or replaced, and the one or more inner layers 218 can include one or more additional layers. The one or more layers 408, 406, and 404 can be coupled by laminating, stitching, adhering, or other techniques.

Referring to FIGS. 5A and 5B, more examples associated with the front portion 102 are depicted. In FIG. 5A, the front portion 102 includes the left breast cup 104 with the lower transitional edge 122b, the right breast cup 106 with the lower transitional edge 122a, the center bridge 105, the cradles 118 and 120, and the wings 117a and 117b. As indicated with respect to FIG. 1, in some examples the front portion 102 can include zonal properties, and in some instances, the zonal properties are medially and laterally positioned. For example, FIG. 5A identifies a central zone 502, which can include the center bridge 105 and medial portions (e.g., 118a in FIG. 1) of the cradles 118 and 120. The central zone 502 can extend between the breast cups 104 and 106. In addition, FIG. 5A identifies a right lateral zone 504, which can include a lateral portion (e.g., 118b in FIG. 1) of the right cradle 118, a lateral portion (e.g., 126 in FIG. 1) of the right breast cup 106, and at least a portion of the right wing 117a. FIG. 5A also identifies a left lateral zone 506, which can include a lateral portion of the left cradle 120, a lateral portion of the left breast cup 104, and at least a portion of the left wing 117b.

In at least some examples, the central zone 502 can be more rigid and/or include less stretch as compared to the right lateral zone 504 and the left lateral zone 506. For example, the central zone 502 can include a higher modulus of elasticity and/or include smaller elongation (e.g., stretch to a lesser extent when subjected to a same force). In some examples, the central zone 502 can be less bendable than the right lateral zone 504 and the left lateral zone 506. For example, a portion of the central zone 502 having a given size (e.g., the portion being cut or otherwise removed from the central zone 502) can bend to a lesser extent under its own weight (e.g., when cantilevered), as compared to a same sized portion of the right lateral zone 504 and/or the left lateral zone 506. In at least some examples, one or more differences between the zones can be based on the panel construction associated with the front portion 102. FIG. 5A depicts an exploded view, which includes a plurality of material layers, in accordance with an example.

Similar to FIG. 4, FIG. 5A depicts the outermost layer 400, which can be affixed to the layer 402 (e.g., a padding layer), as well as the innermost layer 408 with the layers 406 (e.g., padding layer) and 404 (e.g., mesh layer). In addition, FIG. 5A depicts the underwire assembly's 216 position relative to the layers. As shown in FIG. 5B, the mesh layer 404 could be omitted.

In at least one example, a lateral terminal end of the underwire (e.g., 210 in FIG. 2A) can be positioned near the interface between the central zone 502 and a respective lateral zone (e.g., near the interface 507 between the central zone 502 and the left lateral zone 506). As such, a larger portion of the underwire can be positioned in the central zone 502, which can in some instances contribute to the higher rigidity and/or lower stretch associated with the central zone 502. In some examples, the underwire is only in the central zone 502, such that the underwire does not overlap with the respective lateral zone. That is, the lateral terminal end of the underwire can be in the central zone 502, or between the central zone 502 and the respective lateral zone, but not in the lateral zone.

In some examples, a portion of the underwire can extend into the respective lateral zone.

One or more of the layers depicted in FIG. 5A can be omitted or replaced. In addition, one or more layers can be added. For example, the mesh layer 404 is omitted in FIG. 5B.

In an example of the present disclosure, the front panel 102 can include a set of intra-layer panels 508 (e.g., shown in FIGS. 5A and 5B but not shown in FIG. 4) that are affixed among the layers of the front panel 102. For example, the set of panels 508 includes a central panel 510, a right lateral panel 512, and a left lateral panel 514.

The intra-layer panels 508 can include positions relative to other parts of the front panel 102. For example, the central panel 510 can extend between the breast cups 104 and 106 and through at least a portion of the center bridge 105 and the cradles (e.g., the medial portions of the cradles). In some examples, a bottom edge of the central panel 510 can extend along the underband or can be affixed to the underband. In addition, the right lateral panel 512 can extend throughout at least a portion of the right cradle 118 (e.g., the lateral portion of the cradle), a lateral portion (e.g., 126 in FIG. 1) of the right breast cup 106, and at least a portion of the right wing 117a, extending up to a lateral portion of the right-side underarm top edge (e.g., 111a in FIG. 2A). The left lateral panel 514 can extend though at least a portion of the left cradle 120 (e.g., the lateral portion of the cradle), a lateral portion of the left breast cup 104, and at least a portion of the left wing 117b, extending up to a lateral portion of the left-side underarm top edge (e.g., 111b in FIG. 2A).

The lateral panels 512 and 514 can include one or more various shapes (e.g., based on the outer terminal edges). For example, a lateral panel (e.g., 512 and/or 514) can include a relatively straight lower edge that extends along the underband. In some examples, the lower edge is substantially parallel to the underband. In some examples, the lower edge can be connected to the underband. In addition, the lateral panel can include an outer, lateral edge that is substantially straight and that extends from the bottom edge at an angle. In some examples, the angle between the lateral edge and the bottom edge is at least 90 degrees (e.g., as shown in FIG. 5A). In some examples, the angle between the lateral edge and the bottom edge can be less than 90 degrees. In some examples, the angle is about 90 degrees. In some examples, the lateral panel can include a medial-most edge that that is substantially straight and that that extends from the bottom edge at an angle. In some examples, the angle between the medial-most edge and the bottom edge is at least 90 degrees (e.g., as shown in FIG. 5A). In some examples, the angle between the lateral edge and the bottom edge can be less than 90 degrees. In some examples, the angle is about 90 degrees. In at least some examples, the lateral panel can include a curved edge that extends from the medial-most edge and upwards to an upper terminal end or portion or edge of the lateral panel, and the curved edge can connect, via an upper edge of the lateral panel, to the lateral edge.

In examples, the central panel 510 can include different material properties as compared to the right lateral panel 512 and the left lateral panel 514. For example, the central panel 510 can include a higher modulus of elasticity, as well as smaller or lower elongation (e.g., stretch to a lesser extent when subjected to a same force).

In at least one example, the central panel 510 can include a rigid stabilizer textile (e.g., such as a woven textile with lower relative stretch or zero stretch). In addition, the right lateral panel 512 and the left lateral panel 514 can include a stretch textile, such as a mesh textile or a stretch foam.

In at least one example, the material properties of the panels 510, 512, and 514 can contribute to the properties of the respective zones 502, 504, and 506 of the front panel 102. For example, the lower stretch properties and/or lower bendability of the central panel 510 can contribute to the central zone 502 of the front panel 102 also having lower stretch properties and/or lower bendability, as compared to the lateral zones 504 and 506.

In examples, a majority of the length of the underwire (e.g., 130) can be positioned in the central zone 502 and retained between the central panel 510 and one more other layers. In some examples, at least about 80% or at least about 90% or at least about 95% of the underwire is retained between the central panel 510 and one or more other panels (e.g., where one or more panels can interleave between the underwire and the central panel). That is, the underwires (e.g., 130) can, in some instances, only minimally extend into the zones 512 and 514. In some examples, the lateral terminal end (e.g., 210 in FIG. 2B) of the underwire is aligned with a transition from the central zone to the lateral zone (e.g., a transition from the central panel 510 to the lateral panel 512/514). In some examples, the underwire is only within the central panel 510 (e.g., the underwire does not extend into the lateral panels 512/514). Stated differently, the lateral terminal end of the underwire can be in the central zone 502, or between the central zone 502 and the respective lateral zone, but not in the lateral zone.

In at least some examples, the lateral panels 512 and 514 can contribute to the front panel 102 including a sling construction associated with the zones 504 and 506, respectively. The sling construction can provide lateral support for the breast tissue. In some instances, the lateral support (e.g., imparted partially by the lateral panels) provides enhanced support benefits when the underwire terminates near the interface with the central zone 502 (e.g., where the underwire does not extend through at least a portion of the lateral zones 504 and 506).

The various layers of the front panel 102 can be coupled to one another in various manners. In at least one example, the layers 400 (e.g., knit, woven, spacer, etc.) and 402 (e.g., foam or spacer textile) are laminated together using a laminate film (e.g., breathable laminate film). The use of a breathable laminate film can reduce stitching, which may reduce friction of chaffing points with a wearer's skin. In addition, the underwire assembly 216 can be coupled to the layer 402, such as by a laminate film bonding the outer layer 228 to the layer 402. Similarly, the underwire assembly 216 (e.g., the inner layer 229) can be coupled to the layer 404 (e.g., elastomeric layer) and/or one or more of the intra-layer panels 508, such as by a laminate film. In examples, an outer face of the layer 406 (e.g., foam or spacer textile) can be coupled via a laminate film to one or more of the intra-layer panels 508, and/or to the layer 404. In addition, an inner face of the layer 406 can be coupled via a laminate film to the layer 408.

In at least some examples, the layers of the front panel 102 and the underwire assembly can be laminated in one step. In some examples, the layers of the front panel 102 and the underwire assembly 216 can be laminated in a series of two or more lamination steps. In one example, the breast cups 104 and 106 can be molded during one or more of the laminations steps (e.g., when heat and/or pressure is applied).

Laminating layers in a support garment can involve bonding multiple fabric layers to create a single composite material that offers combined benefits such as structure, support, and moisture management. The lamination process can be achieved through various methods. For example, adhesive lamination uses an adhesive layer to bond different fabric layers and using controlled heat and pressure allows the adhesive to melt and bond the layers together. Alternatively, hot melt lamination involves a thermoplastic adhesive that is sandwiched between fabric layers. When heated, the adhesive melts, bonding the layers.

The following clauses represent example aspects of concepts contemplated herein. Any one of the following clauses may be combined in a multiple dependent manner to depend from one or more other clauses. Further, any combination of dependent clauses (clauses that explicitly depend from a previous clause) may be combined while staying within the scope of aspects contemplated herein. The following clauses are examples and are not limiting.

Clause 1. An upper-torso support garment comprising: a center bridge; a lateral wing; a breast cup positioned between the center bridge and the lateral wing and comprising a lower transitional edge that comprises a lower boundary of the breast cup; and an underwire secured along the transitional edge, the underwire comprising a medial terminal end positioned near the center bridge and a lateral terminal end positioned partway between the center bridge and the lateral wing.

Clause 2. The upper-torso support garment of clause 1, wherein: the lateral terminal end of the underwire is aligned with the lower transitional edge along a middle one-third segment of the lower transitional edge.

Clause 3. The upper-torso support garment of any of clauses 1-2, wherein: the lower transitional edge comprises a medial endpoint, a lateral endpoint, and a midpoint between the medial endpoint and the lateral endpoint; the lower transitional edge comprises a midpoint between the medial endpoint and the lateral endpoint; and the lateral terminal end of the underwire is substantially aligned with the midpoint.

Clause 4. The upper-torso support garment of any of clauses 1-3, wherein the lower transitional edge comprises a first length and the underwire comprises a second length, which is in a range of about 40% to 60% of the first length.

Clause 5. The upper-torso support garment of any of clauses 1-4, wherein the second length is about half of the first length.

Clause 6. The upper-torso support garment of any of clauses 1-5, wherein: the underwire is affixed to one or more textile layers; and the one or more textile layers comprise an arc-shaped envelope having a lateral end positioned closer, as compared to the lateral terminal end of the underwire, to the lateral wing.

Clause 7. The upper-torso support garment of any of clauses 1-6, wherein the arc-shaped envelope is at least as long as the underwire.

Clause 8. The upper-torso support garment of any of clauses 1-7, wherein at least one layer of the one or more textile layers comprises a foam layer.

Clause 9. The upper-torso support garment of any of clauses 1-8 further comprising: a cradle positioned below the breast cup and extending between the center bridge and the lateral wing; and the breast cup and the cradle comprising an outer textile layer, an inner textile layer, and a first textile panel retained between the outer textile layer and the inner textile layer, wherein the first textile panel extends through a portion of the cradle, across the lower transitional edge, and through a lateral portion of the breast cup.

Clause 10. The upper-torso support garment of any of clauses 1-9, wherein: in the lateral portion of the breast cup, the outer textile layer is affixed indirectly to the inner textile layer by way of the textile panel interleaving therebetween; and in a medial portion of the breast cup, the outer textile layer is affixed directly to the inner textile layer, without the textile panel interleaving therebetween.

Clause 11. The upper-torso support garment of any of clauses 1-10, wherein: the center bridge comprises the inner textile layer, the outer textile layer, and a second textile panel retained between the outer textile layer and the inner textile layer; and the second textile layer, as compared to the first textile layer, comprises one or more of a higher modulus of elasticity and a lower elongation.

Clause 12. An upper-torso support garment comprising: a breast cup comprising a medial portion and a lateral portion; the breast cup comprising an outer textile layer, an inner textile layer, and a first textile panel retained between the outer textile layer and the inner textile layer; in the lateral portion of the breast cup, the textile panel interleaves between the outer textile panel and the inner textile panel; and in the medial portion of the breast cup, the outer textile layer is layered directly adjacent the inner textile panel.

Clause 13. The upper-torso support garment of clause 12, wherein: the breast cup further comprises a lower transitional edge comprising a lower boundary of the breast cup; the upper-torso support garment comprises a cradle positioned below the breast cup, wherein the lower transitional edge extends between the cradle and the breast cup; and the cradle comprising the outer textile layer, the inner textile layer, and the first textile panel, which extends through a portion of the cradle, across the lower transitional edge, and into the lateral portion of the breast cup.

Clause 14. The upper-torso support garment of any of clauses 12-13 further comprising: a center bridge positioned adjacent the medial portion of the breast cup; the center bridge comprising the inner textile layer, the outer textile layer, and a second textile panel retained between the outer textile layer and the inner textile layer; and the second textile layer, as compared to the first textile layer, comprising one or more of a higher modulus of elasticity and a lower elongation.

Clause 15. The upper-torso support garment of any of clauses 12-14 further comprising: a lower transitional edge comprising a lower boundary of the breast cup, wherein the lower transitional edge comprises a first length; and an underwire secured along the lower transitional edge, the underwire comprising second length, which is shorter than the first length.

Clause 16. The upper-torso support garment of any of clauses 12-15, wherein: the lower transitional edge is divisible into one-third length segments; and a lateral terminal end of the underwire is aligned with the lower transitional edge along a middle one-third segment of the lower transitional edge.

Clause 17. The upper-torso support garment of any of clauses 12-16, wherein: the lower transitional edge comprises a midpoint; and a lateral terminal end of the underwire is substantially aligned with the midpoint.

Clause 18. The upper-torso support garment of any of clauses 12-17, the second length is in a range of about 40% to 60% of the first length.

Clause 19. The upper-torso support garment of any one of clauses 12-18, wherein the second length is about half of the first length2

Clause 20. The upper-torso support garment of any of clauses 12-19, wherein: the underwire is affixed to one or more textile layers; and the one or more textile layers comprise an arc-shaped envelope comprising a third length that is longer than the second length.

Clause 21. The upper-torso support garment of any of clauses 12-20, wherein the third length is dimensionally closer to the first length than to the second length.

Clause 22. The upper-torso support garment of any of clauses 12-21, wherein a lateral end of the underwire terminates at a positioned aligned with a medial edge of the first textile panel.

Clause 23. An upper-torso support garment comprising: a first breast cup and a second breast cup; a frame extending around a periphery of at least a portion of the first breast cup and the second breast cup, the frame comprising: a center bridge positioned between the first breast cup and the second breast cup; a first cradle positioned below the first breast cup; and a second cradle positioned below the second breast cup; a central zone comprising at least the center bridge; a first lateral zone comprising at least a portion of the first cradle and at least a portion of the first breast cup; a second lateral zone comprising at least a portion of the second cradle and at least a portion of the second breast cup, wherein the central zone, as compared with the first medial zone and the second medial zone, comprises lower stretch properties.

Clause 24. The upper-torso support garment of clause 23, wherein: the first breast cup comprises a lower transitional edge bridging the first breast cup to the frame; the lower transitional edge curves as it extends from a medial endpoint near the center bridge to a lateral endpoint; and the lower transitional edge comprises a midpoint between the medial endpoint and the lateral endpoint.

Clause 25. The upper-torso support garment of any of clauses 23-24, further comprising, an interface that transitions from the central zone to the first lateral zone, wherein the interface is aligned with the midpoint.

Clause 26. The upper-torso support garment of any of clauses 23-25, further comprising an underwire curvedly extending along at least a portion of the lower transitional edge, wherein the underwire comprises a medial terminal end, which is positioned near the medial endpoint of the lower transitional edge, and a lateral terminal end.

Clause 27. The upper-torso support garment of any of clauses 23-26, wherein the lateral terminal end is aligned with a middle one-third segment of the lower transitional edge.

Clause 28. The upper-torso support garment of any of clauses 23-27, wherein the lateral terminal end is aligned with the midpoint of the lower transitional edge.

Clause 29. The upper-torso support garment of any of clauses 23-28, wherein: the first breast cup, the second breast cup, and the frame comprise an outermost textile layer, an innermost textile layer, and a first panel and a second panel retained between the outermost textile layer and the innermost textile layer; the central zone comprising the first panel; and the first lateral zone comprising the second panel, which as compared with the first panel, comprises at least one of a lower modulus of elasticity and a higher elongation.

Clause 30. The upper-torso support garment of any of clauses 23-29, wherein the second panel extends from the cradle and into a lateral portion of the first breast cup.

Clause 31. An upper torso support garment comprising: a first breast cup, a second breast cup, a center bridge portion between the first breast cup and the second breast cup and extending at least partially below the first and the second breast cups; wherein the center bridge includes a first wire adjacent the first breast cup and a second wire adjacent the second breast cup; wherein each of the first and the second breast cups include a lower transitional edge having a perimeter; and wherein each of the first and the second wires has a perimeter less than the perimeter of the lower transitional edge of the respective first and second breast cups.

Clause 32. The upper torso support garment of clause 31, wherein each of the first and the second breast cups comprise a sling portion at a lateral side of the respective breast cups.

Clause 33. The upper torso support garment of clause 31 or 32, wherein the sling portion has a greater stretch than a stretch of the central bridge.

Clause 34. The upper torso support garment of any of clauses 31-33, wherein the sling portion has less stretch than a stretch of the remainder of the respective first and second breast cups.

Clause 35. The upper torso support garment of any of clauses 31-34, wherein each of the first and the second breast cups comprise a foam material having a first thickness and the respective sling portions comprise the foam material having a second thickness less than the first thickness.

Clause 36. The upper torso support garment of any of clauses 31-35, wherein each of the first and the second breast cups and the respective sling portions comprise a foam material having substantially uniform thickness; and wherein the respective sling portions further comprise a textile.

Clause 37. The upper torso support garment of any of clauses 31-36, wherein each of the first and the second wires terminate at a location before a lateral one third portion of the perimeter of the lower transitional edge of respective breast cups.

As used herein, a recitation of “and/or” with respect to two or more elements should be interpreted to mean only one element, or a combination of elements. For example, “element A, element B, and/or element C” may include only element A, only element B, only element C, element A and element B, element A and element C, element B and element C, or elements A, B, and C. In addition, “at least one of element A or element B” may include at least one of element A, at least one of element B, or at least one of element A and at least one of element B. Further, “at least one of element A and element B” may include at least one of element A, at least one of element B, or at least one of element A and at least one of element B.

This detailed description is provided in order to meet statutory requirements. However, this description is not intended to limit the scope of the invention described herein. Rather, the claimed subject matter may be embodied in different ways, to include different steps, different combinations of steps, different elements, and/or different combinations of elements, similar or equivalent to those described in this disclosure, and in conjunction with other present or future technologies. The examples herein are intended in all respects to be illustrative rather than restrictive. In this sense, alternative examples or implementations can become apparent to those of ordinary skill in the art to which the present subject matter pertains without departing from the scope hereof.

Aspects of the present disclosure have been described with the intent to be illustrative rather than restrictive. Alternative aspects will become apparent to those skilled in the art that do not depart from its scope. A skilled artisan may develop alternative means of implementing the aforementioned improvements without departing from the scope of the present disclosure.

It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations and are contemplated within the scope of the claims. Not all steps listed in the various figures need be carried out in the specific order described.

HIGH-SUPPORT UPPER-TORSO GARMENT

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