This application is a national phase of PCT/US18/14690, filed Jan. 22, 2018, which claims priority to U.S. provisional patent application No. 62/448,561, filed on Jan. 20, 2017, which is hereby incorporated herein by reference in its entirety.
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The embodiments disclosed herein are in the field of superconducting electromagnets. More particularly, the embodiments disclosed herein relate to superconducting electromagnets and methods for manufacturing, using, monitoring, and controlling same, which, inter alia, achieve persistent current operation of the superconducting electromagnet without the need for solder joints within the magnet coil itself, which can result in improved stability and reduced power consumption.
Several materials systems are being developed to solve the looming problems with energy generation, transmission, conversion, storage, and use. Superconductors are quite likely a unique system that provides a solution across a broad spectrum of energy problems. Superconductors enable high efficiencies in generators, power transmission cables, motors, transformers and energy storage. Further, superconductors transcend applications beyond energy to medicine, particle physics, communications, transportation, etc.
Progress in the fabrication of high-Ta superconducting (HTS) wires and tapes has reached the stage where large-scale applications will soon become reality. When fully developed, HTS magnets will have at least two important advantages over their low-Tc superconducting (LTS) magnet counterparts: 1) potential for operation in a closed-cycle, cryogen-free system or using low-cost liquid nitrogen; and/or 2) if cooled to lower temperatures (e.g., 4.2 K or 30 K), potential for operation at much higher magnetic fields than LTS magnets, due to the extremely high upper critical fields of HTS materials. Potential applications of HTS magnets include, but are not limited to: nuclear magnetic resonance (NMR), magnetic resonance imaging (MRI), large-scale electric motors and generators, superconducting magnetic energy storage, MAGLEV trains, and high-field magnets for particle accelerators or compact fusion reactors.
The leading HTS wire/tape technologies are the rolled bismuth strontium calcium copper oxide (BSCCO) powder-in-tube method and the second generation (2G) HTS tape, or coated conductor. The latter relies on ion beam assisted deposition (IBAD) of an oriented buffer layer onto a flexible metal tape, or using rolling-assisted biaxially-textured substrates (RABiTS), to enable crystalline orientation of subsequently deposited layers over kilometer-long tapes. The need to avoid grain boundaries with misoriented crystallites, however, has prevented the development of zero-resistance joints between HTS wires or tapes. This has precluded making HTS magnets that can operate in a stable, persistent current mode.
The idea described in the present disclosure is based on the slotted HTS loop concept demonstrated by C. C. Rong, et al. in an article entitled “Investigation of the Relaxation of Persistent Current in Superconducting Closed Loops Made Out of YBCO Coated Conductors”, IEEE Transactions on Applied Superconductivity, Vol 25, No. 3, 8200805, 6 pages (June 2015), as shown in
As such, a key concept proposed in the present disclosure is a method to apply a slotted superconductor idea to a long HTS superconductor tape and manufacture it into a multi-turn superconducting electromagnet. One specific exemplary embodiment is discussed below, and is illustrated using ordinary slotted tape, a small cylinder, and two container caps.
Thus, it is desirable to provide a superconducting electromagnet and method of manufacturing same that are able to overcome the above disadvantages.
These and other advantages of the present invention will become more fully apparent from the detailed description of the invention herein below.
Embodiments are directed to a superconducting electromagnet comprising: a superconductor tape comprising: a first unslotted end; a second unslotted end; and a longitudinally slotted section provided between the first unslotted end and the second unslotted end. The longitudinally slotted section comprises a first longitudinal part and a second longitudinal part. The first longitudinal part is provided in a wound manner thereby defining a first coil. The second longitudinal part is provided in a wound manner thereby defining a second coil.
In an embodiment, the first unslotted end, second unslotted end, and longitudinally slotted section each comprise: a substrate; a buffer layer overlying the substrate; and a superconductor film overlying the buffer layer. The superconductor film may comprise REBCO.
In an embodiment, the first coil is positioned adjacent to the second coil and oriented relative to the second coil such that respective magnetic poles of the first coil and the second coil are aligned and oriented along the same respective direction.
In an embodiment, the first coil and the second coil are in a Helmholtz coil configuration. The superconducting electromagnet may be capable of magnetic field noise reduction.
In an embodiment, the first coil is positioned adjacent to the second coil and oriented relative to the second coil such that respective magnetic poles of the first coil and the second coil are oriented along opposite directions, whereby the respective magnetic poles of the first coil and the second coil oppose and face each other.
In an embodiment, the superconductor tape is over 10 meters in length.
Embodiments are also directed to a method of manufacturing a superconducting electromagnet. The method comprises: providing a superconductor tape comprising: a first unslotted end; a second unslotted end; and a longitudinally slotted section between the first unslotted end and the second unslotted end. The longitudinally slotted section comprises a first longitudinal part and a second longitudinal part. The method also comprises: winding the first longitudinal part onto a first reel to form a first coil; and winding the second longitudinal part onto a second reel to form a second coil. The first coil is coupled to the second coil via the first longitudinal part, the second longitudinal part, the first unslotted end, and the second unslotted end.
In an embodiment, the first unslotted end, second unslotted end, and longitudinally slotted section each comprise: a substrate; a buffer layer overlying the substrate; and a superconductor film overlying the buffer layer. The superconductor film may comprise REBCO.
In an embodiment, the first reel is fixedly connected to the second reel via a rod during the winding steps.
In an embodiment, the method further comprises: removing the first coil and the second coil from the rod; and positioning the first coil adjacent to the second coil and oriented relative to the second coil such that respective magnetic poles of the first coil and the second coil are aligned and oriented along the same respective direction.
In an embodiment, the method further comprises: removing the first coil and the second coil from the rod; and positioning and orienting the first coil and the second coil in a Helmholtz coil configuration. The superconducting electromagnet may be capable of magnetic field noise reduction.
In an embodiment, the method further comprises: removing the first coil and the second coil from the rod; and positioning the first coil adjacent to the second coil and oriented relative to the second coil such that respective magnetic poles of the first coil and the second coil are oriented along opposite directions, whereby the respective magnetic poles of the first coil and the second coil oppose and face each other.
In an embodiment, the superconductor tape is over 10 meters in length.
The foregoing summary, as well as the following detailed description, will be better understood when read in conjunction with the appended drawings. For the purpose of illustration only, there is shown in the drawings certain embodiments. It's understood, however, that the inventive concepts disclosed herein are not limited to the precise arrangements and instrumentalities shown in the figures.
It is to be understood that the figures and descriptions of the present invention may have been simplified to illustrate elements that are relevant for a clear understanding of the present embodiments, while eliminating, for purposes of clarity, other elements found in a typical superconducting electromagnet or typical method for manufacturing, using, monitoring, or controlling a superconducting electromagnet. Those of ordinary skill in the art will recognize that other elements may be desirable and/or required in order to implement the present embodiments. However, because such elements are well known in the art, and because they do not facilitate a better understanding of the present embodiments, a discussion of such elements is not provided herein. It is also to be understood that the drawings included herewith only provide diagrammatic representations of the presently preferred structures of the present invention and that structures falling within the scope of the present embodiments may include structures different than those shown in the drawings. Reference will now be made to the drawings wherein like structures are provided with like reference designations.
Before explaining at least one embodiment in detail, it should be understood that the concepts set forth herein are not limited in their application to the construction details or component arrangements set forth in the following description or illustrated in the drawings. It should also be understood that the phraseology and terminology employed herein are merely for descriptive purposes and should not be considered limiting.
It should further be understood that any one of the described features may be used separately or in combination with other features. Other embodiments of devices, systems, methods, features, and advantages described herein will be or become apparent to one with skill in the art upon examining the drawings and the detailed description herein. It's intended that all such additional devices, systems, methods, features, and advantages be protected by the accompanying claims.
For purposes of this disclosure, the terms “film” and “layer” may be used interchangeably.
Also, for purposes of this disclosure, the terms “reel”, “spool”, “sleeve”, and “cap” may be used interchangeably.
Further, for purposes of this disclosure, the terms “rod” and “cylinder” may be used interchangeably.
Yet further, for purposes of this disclosure, the terms “slit” and “slot” may be used interchangeably.
Embodiments of the present application are directed to a method of creating a superconducting electromagnet using a partially slit (or slotted) high-Tc super-conducting (HTS) tape (e.g., coated conductor on a flexible metal substrate), which circumvents the need for resistive joints. The magnet could be operated in a persistent current mode, using any of several flux-pumping methods to ramp the current and magnetic field up to, and maintain, the operational mode, which would enable improved stability and reduced power consumption for various applications such as nuclear magnetic resonance (NMR), magnetic resonance imaging (MRI), large-scale electric motors and generators, superconducting magnetic energy storage, MAGLEV trains, and high-field magnets for particle accelerators and compact fusion reactors.
The idea builds on prior art by Rong, et al. (mentioned above) to partially slice a long HTS tape or coated conductor lengthwise, leaving the tape unsliced at the two ends to create a loop. One method of magnet assembly, proposed in this disclosure, is to use two demountable reels/spools/sleeve/caps connected by a rod/cylinder for rolling the two parts of a double-pancake or Helmholtz HTS coil. One intact (non-slotted) end of the HTS tape (e.g., 12-mm wide) is attached to the rod in the middle of the rod, while the separately sliced halves of the tape (e.g., 6-mm wide) are threaded into the two reels.
The rod used in the method of manufacturing the superconducting electromagnet may have any shape cross-section (e.g., circular) which is perpendicular to the longitudinal direction of the rod. The diameter of the rod at the cross-section will depend on the specific magnet application, and can range from <1 cm to several meters. The rod may be solid or hollow and may comprise any material having sufficient strength suitable to enable winding of the superconductor tape onto the reels to form the coils. The rod may be detachable from at least one of the reels at one or more suitable locations to enable subsequent separation and possible flipping of one reel by 180° to align the two magnetic fields in a parallel direction. Multiple rods may alternatively be employed connecting the two reels.
The reels used in the method of manufacturing the superconducting electromagnet may have any shape cross-section (e.g., circular) which is perpendicular to the longitudinal direction of the reels. The reels may comprise two constraining disks or sleeves, which may be solid, spoked, perforated, slotted, and/or segmented, adjoining a central hollow spool having a smaller outside diameter than the outside diameters of the two disks or sleeves. The central hollow spool is positioned between the two constraining disks or sleeves (e.g., resembling a movie film reel). The central hollow spool allows for the winding of the superconducting wire or tape thereon, between the disks/sleeves. The inner diameter of the central hollow spool will depend on the specific magnet application, and can range from <1 cm to several meters. The outer diameter of the disks or sleeves may be up to several times larger than the outer diameter of the central hollow spool and will preferably be large enough to accommodate the winding of the superconducting wire or tape. The reels may be machined from a single cylinder or may comprise detachable sleeves/disks and a central hollow spool therebetween. The reels may comprise any material having sufficient strength suitable to enable winding of the superconductor tape thereon to form the coils.
The rod is fixed relative to the reels so that rotating movement of the rod translates to movement of the reels, or similarly, rotating movement of either or both of the reels translates to movement of the rod. The rod and reels undergo the rotating movement to perform the winding of the superconductor tape to form the coils. This rotating movement may be employed by connecting a rotating mechanism to rod and/or either or both of the reels. For example, the rotating mechanism may be a rotary motor comprising a rotatable shaft coupled to an end of the rod, thereby enabling rotating movement of the rod which translates to rotating movement of the reels.
The slit may be provided as a longitudinal slice separating the two sections or halves (i.e., with no loss or removal of tape material). Alternatively, the slit may be provided as a result of a removal of a longitudinal portion of tape material between the two sections or halves (e.g., similar to Rong, et al.'s tape in
Both sections or halves of the already-slotted tape are then rolled onto the reels simultaneously until the other intact (non-slotted) end is approached, but preferably leaving a significant amount of play in the remaining HTS loop. The resulting magnet would, in principle, enable persistent current operation with an opposing Helmholtz coil configuration, but this would not be ideal for most applications. Therefore, at this stage, taking advantage of the slack in the extra HTS tape in the middle, one of the two pancake coils would be flipped 180° and then either placed adjacent to the first pancake coil (thereby providing a “double-pancake” configuration) or kept some distance away for a normal Helmholtz coil configuration. During operation of the magnet, prior art on-flux pumping methods could be used to ramp-up the current and magnetic flux and maintain the magnet in a persistent current mode.
More specifically, an embodiment of a method of manufacturing an electromagnet includes providing a slotted HTS tape (e.g., RE-Ba—Cu—O (REBCO, RE=rare earth) coated conductor), the first step is to attach a first unslotted end to a cylinder/rod that couples two reels used for winding, as illustrated in
The winding is continued, but this time the two halves or sections of the tape are wound around the reels that will become the two halves or sections of the electro-magnet, as shown in
For the vast majority of applications, however, the two halves of the magnet would be provided with their poles oriented along the same direction. For such applications, therefore, one of the two reels would need to be flipped 180°, as shown in
An important issue concerns how to generate persistent current flow in the closed HTS loop. This problem has largely been solved for LTS magnets where a variety of flux pumping methods are employed.
More recently, new flux pumping methods have been proposed, suitable for HTS magnets. For example, we would need to attach to the lead in
The superconducting electromagnet may comprise a slotted tape comprising the exemplary tape shown in
Alternatively, the HTS electromagnet may comprise a slotted tape comprising other HTS-type tapes made, for example, via RABiTS or via powder-in-tube fabrication methods.
By way of example only,
The inability to create fully superconducting joints in HTS wires and coated conductors has prevented operation of HTS electromagnets in stable persistent current mode. Embodiments described above circumvent the need to create such joints within the magnet coil itself. Embodiments would therefore allow, previously unattainable, persistent current operation of an HTS electromagnet, thus improving stability and reducing power consumption for nuclear magnetic resonance (NMR), magnetic resonance imaging (MRI), large-scale electric motors and generators, superconducting magnetic energy storage, MAGLEV trains, high-field magnets for particle accelerators or compact fusion reactors, and other applications.
The winding scheme, or slight variations thereof, could be applied to magnetic field noise cancelling. Here, induced screening currents in the two superconducting coils could reduce external magnetic field noise in a region near the middle of a Helmholtz-coil configuration. Applications would include magnetic noise reduction for MRI, biomagnetism, and other applications. A property of superconducting loops and coils is that they tend to maintain a constant magnetic flux inside, even if that flux is initially zero. Any temporal change in external magnetic field will automatically induce screening currents in a superconducting loop, coil, or Helmholtz coil. The opposing field created by those screening currents cancels the flux from the external time-varying field (magnetic field noise), thereby greatly reducing the magnetic flux noise inside the loop, coil, or Helmholtz coil. For some applications, three superconducting Helmholtz coils would be arranged with their axes oriented along three perpendicular directions to attain cancellation of all three components of magnetic field noise. Unlike with normal metal coils, no active noise cancellation is required.
The winding scheme, or slight variations thereof, could also be applied to wire-wound superconducting flux transformers and/or gradiometers for magnetic sensing applications, including biomagnetism, non-destructive testing, etc. These have already been developed using low-Tc superconducting wire, where the gradiometer and/or flux transformer couples to a magnetic sensor, such as a superconducting quantum interference device (SQUID). Any of the winding schemes disclosed herein may be used to make a similar gradiometer and/or flux transformer using high-Tc superconducting wire or tape.
Although embodiments are described above with reference to winding of a superconductor tape which comprises a slotted section between unslotted ends, the winding described in any of the above embodiments may alternatively utilize an unslotted superconductor tape (which may be in the form of, for example, a round wire). In this alternative scenario, tape ends may be initially joined together prior to their subsequent drawing, heat treatment, and other processes, to create a long loop of flat, round, or multi-filamentary HTS wire which would then be wound as described herein. This particular process may effectively still be considered as being topologically equivalent to the slotted and unslotted sections of tape which is wound as described herein. Such alternative is considered to be within the spirit and scope of the present invention, and may therefore utilize the advantages of the configurations and embodiments described above.
It is understood that the superconducting electromagnetic and/or superconducting film discussed in connection with
It's understood that the above description is intended to be illustrative, and not restrictive. The material has been presented to enable any person skilled in the art to make and use the concepts described herein, and is provided in the context of particular embodiments, variations of which will be readily apparent to those skilled in the art (e.g., some of the disclosed embodiments may be used in combination with each other). Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope of the embodiments herein therefore should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.”
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/014690 | 1/22/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/136872 | 7/26/2018 | WO | A |
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Rong, C., et al., “Investigation of the Relaxation of Persistent Current in Superconducting Closed Loops Made Out of YBCO Coated Conductors,” IEEE Transactions on Applied Superconductivity, vol. 25, No. 3, Jun. 2015. |
Qiu, D., et al., “Experiment Study on Magnetic Field Homogeneity of the Persistent Current Mode Helmholtz Coils Made of HTS-Coated Conductor,” IEEE Transactions on Applied Superconductivity, vol. 27, Issue: 4; Feb. 3, 2017, [retrived on Mar. 14, 2018], Retrieved from the Internet: URL: http://ieeexplore.ieee.org/document/7815361/, DOI: 10.1109/TASC.2017.2652539. |
Number | Date | Country | |
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20190341179 A1 | Nov 2019 | US |