1. Field of the Invention
The present invention relates generally to visual inspection equipment and, more particularly, to a high-temperature inspection device employing a cooling apparatus, which enables continuous inspecting operations within high-temperature environments for extended periods of time. The invention also relates to cooling apparatus for high-temperature inspection devices.
2. Background Information
Inaccessible or confined areas such as, for example, the internal parts of power industry components (e.g., without limitation, combustors; compressors; turbines; power generation tubes), often require routine inspection to maintain safe operating conditions, to detect a potential problem before it develops into a dangerous condition and to search for and pinpoint the source of an existing problem, such as, for example, lodged debris or a malfunctioning or broken component such as a turbine blade or vane, in order that necessary repairs can be promptly made.
Visual inspection devices such as, for example, electronic or video borescopes are typically used to visually inspect such otherwise inaccessible areas. For example, in order to avoid partial or complete disassembly of the structure of a combustion or steam turbine to conduct a routine or maintenance inspection, a video borescope may be inserted through an inspection port in the turbine, in order to enable the visual observation of the condition of internal parts.
An example of a typical industrial borescope apparatus is disclosed in U.S. Pat. No. 5,096,292. As shown in
Such prior art electronic borescope systems and the video inspection equipment associated therewith cannot withstand high temperatures. Accordingly, until now, when internal combustion turbine components needed to be visually inspected or monitored, it was necessary to first cool the turbine to a temperature below approximately 150° F. (66° C.) before inserting the borescope to begin the inspection. This is an expensive and time-consuming process. For example, approximately 12 to 24 hours of cooling time are required to shut down and cool the combustion turbine from its operating temperature of approximately 800° F. (427° C.), to a temperature below approximately 150° F. (66° C.), at which video inspection equipment can withstand continuous inspection operations for extended periods of time. Upwards of approximately 120 hours may be necessary to shut down and cool a steam turbine.
There is a need therefore, for a high-temperature visual inspection system capable of operating continuously within high-temperature environments for extended periods of time.
Accordingly, there is room for improvement in cooling apparatus for visual inspection equipment and in visual inspection equipment employing cooling apparatus.
These needs and others are satisfied by the present invention, which is directed to a high-temperature inspection device including a unique cooling apparatus enabling the hot visual inspection of internal combustion turbine components immediately following shut down and as soon as the turbine's inspection ports are opened, thereby eliminating a lengthy and expensive cooling down time.
As one aspect of the invention, a cooling apparatus is used with an inspection probe. The inspection probe comprises: an articulating guide tube having a control portion, an elongated flexible portion and an articulating section, the control portion including a first end, a second end and a first interior portion, the elongated flexible portion including an exterior and a second interior portion; a thermal protective sleeve surrounding the elongated flexible portion of the articulating guide tube and including a third interior portion; an inlet formed within the first end of the control portion and structured to receive the inspection probe, in order that the inspection probe may be guided down the first interior portion, through the second interior portion and into the articulating section of the articulating guide tube; and at least one vortex cooler adapted to cool and circulate a compressed fluid thereby cooling both the articulating guide tube and the inspection probe therein.
Each of the at least one vortex cooler may further include at least one inlet nozzle for receiving the compressed fluid, and the articulating guide tube may further include at least one exhaust vent for regulating the compressed fluid.
The compressed fluid may include compressed air. The at least one vortex cooler may include first and second vortex coolers proximate the first and second ends, respectively, of the control portion of the articulating guide tube; wherein the first vortex cooler may form a first outer, rotating airstream and a first cooler, inner airstream, the first cooler, inner airstream blowing over the inspection probe and through the first and second interior portions, respectively, of the articulating guide tube; wherein the second vortex cooler may form a second outer, rotating airstream and a second cooler, inner airstream, the second cooler, inner airstream blowing through the third interior portion of the thermal protective sleeve and over the exterior of the elongated flexible portion of the articulating guide tube; wherein the first and second cooler, inner airstreams may transfer heat to the first and second outer rotating airstreams, respectively; and wherein at least a portion of the heat transferred to the first and second outer rotating airstreams may be exhausted through the at least one exhaust vent in the articulating guide tube.
As another aspect of the invention an inspection system comprises: a compressed fluid source supplying a compressed fluid; a video borescope; an image processing system for processing images viewed through the video borescope; and a cooling apparatus for cooling the video borescope, the cooling apparatus comprising: an articulating guide tube having a control portion, an elongated flexible portion and an articulating section, the control portion including a first end, a second end and a first interior portion, the elongated flexible portion including an exterior and a second interior portion; a thermal protective sleeve surrounding the elongated flexible portion of the articulating guide tube and including a third interior portion; an inlet formed within the first end of the control portion, the inlet receiving the video borescope, which passes down through the first interior portion, through the second interior portion and into the articulating section of the articulating guide tube; and at least one vortex cooler cooling and circulating the compressed fluid thereby cooling both the articulating guide tube and the video borescope therein.
Each of the at least one vortex cooler may further include at least one inlet nozzle receiving the compressed fluid. The compressed fluid source may include at least one air compressor and the compressed fluid may be compressed air. Each of the at least one air compressor may include at least one air hose feeding the compressed air through each of the at least one nozzle and into the at least one vortex cooler.
The articulating section of the articulating guide tube may form an opening for video borescope viewing therethrough. The articulating section and the opening therein may provide full-way articulation to permit 360° viewing through the video borescope. The control portion of the articulating guide tube may further include control means for controlling the articulating section and the video borescope therein.
As another aspect of the invention, a method for cooling a visual inspection device for use within an operating temperature environment, of a component being monitored, comprises the steps of: providing an inspection system including a compressed air supply, a video borescope and a cooling apparatus for cooling the video borescope; inserting the video borescope into the cooling apparatus; supplying compressed air to the cooling apparatus, in order to cool the video borescope; introducing the cooled video borescope, into the operating temperature environment; and controlling the video borescope, in order to conduct a visual inspection.
A full understanding of the invention can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawings in which:
The invention will be described as applied to the inspection of internal combustion turbine components, although it will become apparent that it could also be applied to inspect other types of power industry equipment, and to other applications (e.g., without limitation, automotive; aviation; surveillance; bomb squad).
As applied herein, “full-way” articulation refers to a video borescope inspection system that allows 360° viewing of, for example, combustion turbine components that exist in areas that require traveling around, through, or near other components.
As applied herein, “vortex cooler” refers to a vortex generating tube variously known as the “Ranque vortex tube,” the “Hilsch tube,” the “Ranque-Hilsch tube” and “Maxwell's Demon.” A vortex cooler has no moving parts. Compressed air is supplied to an internal counter bore through tangential inlet nozzles. The nozzles turn the compressed air into a vortex or spinning airstream that passes down the tube in the form of a spinning shell, similar to a tornado. A second, cooler, inner airstream flows through the center of this outer spinning shell and transfers heat to the outer, spinning airstream in the form of kinetic energy. An exhaust valve at one end of the tube allows some of this heat to escape. What does not escape heads back down the tube as cold air. A detailed explanation of vortex coolers can be found in the publication “A Phenomenon of Physics: How the Vortex Tube Works,” as published by EXAIR ® Corporation of 1250 Century Circle North, Cincinnati, Ohio 45246, which is explicitly incorporated herein by reference.
As employed herein “operating temperature environment” refers to the approximate operating temperature of the interior of, for example, the equipment component being inspected or monitored. For example, the operating temperature of a combustion turbine is approximately 800° F. (427° C.).
As shown, the exemplary cooling apparatus 32 includes first and second vortex coolers 70,72 proximate the first and second ends 40,42, respectively, of the control portion 38 of the articulating guide tube 36. The first and second vortex coolers 70,72 each include an inlet nozzle 74,76 for receiving the exemplary compressed air 78. The exemplary articulating section 58 of the articulating guide tube 36 forms an opening 60 through which the video borescope 34 can view (best shown in
As shown in
The exemplary articulating section 58 permits full-way articulation thereby providing 360° viewing or image capturing through the video borescope 34. The exemplary control handle 48 manipulates cables 50 (best shown in
Continuing to refer to
All four airstreams 80,82,84,86 travel within the articulating guide tube 36 of the cooling apparatus 32 towards the articulating section 58. The first and second cooler, inner airstreams 82,86 transfer heat 88 to the first and second outer rotating airstreams 80,84, respectively. At least a portion of this heat 88 is exhausted through at least one exhaust vent 62 (best shown in
As shown, the exemplary video borescope 34 is connected to the image processing system 94 and monitor 98 by an electronic cable 96. It will be appreciated that images gathered by the video borescope 34 could alternatively be relayed or transmitted and viewed by remote, wireless signal (not shown) to any suitable alternative image processing system (not shown) such as, for example, a computer terminal (not shown) employing image processing software (not shown), as is well known in the art.
The inspection system 30 may optionally include a vortex container 106, as shown. The vortex container 106 provides additional and individual regulation of the compressed air 78 supplied to each of the cooling apparatus vortex coolers 70,72 by, for example, including at least one vortex cooler 110 (two are shown in
As employed, the video borescope 34 is inserted into the cooling apparatus 32 by way of the inlet 46. As described above, the video borescope 34 is then snaked or guided down through the control portion 38 of the articulating guide tube 36, through the elongated flexible portion 52 and into the articulating section 58 (best shown in
Continuing to refer to
It will be appreciated that alternative compressed fluids (not shown) other than compressed air 78 could be employed and supplied by a compressed fluid source other than the exemplary air compressor 90. Moreover, while the exemplary air hoses 92 used to supply the compressed air 78 are attached to the first and second inlet nozzles 74,76 of the first and second vortex coolers 70,72, respectively, using collars 68, it will be appreciated that any alternative fastening mechanism (not shown) could be employed.
The exemplary thermal protective sleeve 64 is made from silicone rubber and has an interior lining of fiber glass (not shown). However, it will be appreciated that any suitable thermally insulating material (not shown) could alternatively be employed to thermally protect the video borescope, for example 34.
This novel inspection system 30 permits the immediate inspection within high-temperature environments, such as, for example, the interior of a combustion turbine 100 at approximately the operating temperature thereof. Such environments can reach temperatures in excess of 800° F. (427° C.). The exemplary cooling apparatus 32 is capable of maintaining a constant video borescope 34 operating temperature of approximately 150° F. (66° C.) for extended periods of time, within such environments. This new capability avoids undesirable lengthy and costly down times of power industry components when it is necessary to conduct visual inspections thereof. Additionally, as discussed above, it will be appreciated that the present invention may also provide improved inspection capabilities in a wide array of other applications both within and outside of the power industry field.
While specific embodiments of the invention have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. For example, it will be appreciated that any number of vortex coolers, for example 70,72 may be employed in any combination (not shown) to provide cooling for the visual inspection device, for example video borescope 34. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the claims appended and any and all equivalents thereof.
This application claims priority under 35 USC § 119(e) to Provisional Application Ser. No. 60/466,478, filed on Apr. 30, 2003, entitled “High-Temperature Inspection Device,” explicitly incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
4991957 | Sakamoto et al. | Feb 1991 | A |
5096292 | Sakamoto et al. | Mar 1992 | A |
Number | Date | Country |
---|---|---|
02017024 | Jan 1990 | JP |
Number | Date | Country | |
---|---|---|---|
20040216468 A1 | Nov 2004 | US |
Number | Date | Country | |
---|---|---|---|
60466478 | Apr 2003 | US |