Embodiments disclosed herein are related to magnets. The embodiments disclosed herein are further related to superconductors. The embodiments are also related to persistent electromagnets configured using superconductors. The embodiments are also related to methods and systems associated with magnet and coil configurations using a tape type conductor, which is assembled from a stack of conductors having a longitudinal cut forming closed superconductor loops without splices. The current induced in the coil generates a stable magnetic field with extremely limited decay.
Electromagnets are well known, and find applications in a vast array of technological fields. One subset of electromagnets which show increasing applicability are electromagnets that make use of superconductors to induce the desired magnetic fields. While these types of magnets have been used to great success in certain applications, major as yet unaddressed problems remain in the art.
While there has been substantial progress in the fabrication of high temperature superconductors (HTS) which can be used for such applications, the time constant of the superconducting current decay is defined by the relation of coil inductance to the short-circuited loop resistance. There remain significant issues with such technologies which are difficult to resolve.
For example, it is difficult to make superconducting splices between conductors, and the quench propagation velocity in certain superconductors makes them susceptible to overheating which can damage the superconductor. Quench detection and HTS coil protection systems are complicated. Furthermore, multi-turn coil performance is limited by the superconductor properties along the superconductor length. Even small defects or errors during the winding of brittle conductors can irreparably damage the coil.
Accordingly, there is a need in the art for improved methods, systems, and apparatuses for persistent superconductor electromagnets as disclosed herein.
The following summary is provided to facilitate an understanding of some of the innovative features unique to the embodiments disclosed and is not intended to be a full description. A full appreciation of the various aspects of the embodiments can be gained by taking the entire specification, claims, drawings, and abstract as a whole.
It is, therefore, one aspect of the disclosed embodiments to provide a method and system for creating magnets.
It is another aspect of the disclosed embodiments to provide a method and system for producing electromagnets.
It is another aspect of the disclosed embodiments to provide methods, systems, and apparatuses for generating persistent or semi-persistent superconductor magnets at low risk of quenching.
It is another aspect of the disclosed embodiments to provide methods, systems, and apparatuses for manufacturing HTS electromagnets for application in particle accelerators.
The aforementioned aspects and other objectives and advantages can now be achieved as described herein. For example, in an embodiment, a system as disclosed herein can comprise a first conductor configured in a strip with a longitudinal cut along a portion of the first conductor; at least one second conductor configured in a strip with a longitudinal cut along a portion of the second conductor; wherein the first conductor and the at least one second conductor are arranged in a stack and a first end of the first conductor is shorted to a first end of the at least one second conductor and a second end of the first conductor is shorted to a second end of the at least one second conductor thereby forming a closed loop. In an embodiment of the system, the at least one second conductor comprises a plurality of conductors. In an embodiment of the system, the first conductor and the at least one second conductor comprise tape type conductors. In an embodiment of the system, the first conductor and the at least one second conductor comprise superconductors. In an embodiment of the system, the first conductor and the at least one second conductor comprise HTS tape type conductors. In an embodiment of the system, the longitudinal cut along the first superconductor is configured to be the length of a half coil perimeter; and the length of the longitudinal cut along the second superconductor is configured to the length of a half coil perimeter. In an embodiment of the system, the stack of the first conductor and the at least one second conductor is impregnated with epoxy. In an embodiment, the system further comprises a ferromagnetic yoke wherein the closed loop is mounted in the ferromagnetic yoke. In an embodiment, the system comprises a primary conducting coil and a support structure configured to mount the primary coil and the closed loop.
In another embodiment, a method of manufacturing a magnet comprises cutting a longitudinal slit in at least two conductors, wherein the slit is formed along a portion of each of the at least two conductors, but does not extend to the ends of the at least two conductors, assembling the at least two conductors into a stack of conductors, shorting a first end of the at least two conductors, shorting a second end of the at least two conductors, and forming a coil from the stack of at least two conductors. In an embodiment, the method of manufacturing a magnet further comprises forming a coil support structure. In an embodiment, the method of manufacturing a magnet further comprises cutting a longitudinal slit in at least two conductors further comprises selecting the cut length according to a desired half coil perimeter. In an embodiment, the method of manufacturing a magnet further comprises shorting the first end of the at least two conductors comprises at least one of soldering the first end together and sintering the first end together; and wherein shorting the second end of the at least two conductors comprises at least one of soldering the first end together and sintering the first end together. In an embodiment, the method of manufacturing a magnet further comprises wrapping a heater wire around the coil. In an embodiment, the method of manufacturing a magnet further comprises wrapping a Rogowski coil around the coil. In an embodiment, the method of manufacturing a magnet further comprises assembling a secondary coil configured as a magnetic field stabilization coil.
In another embodiment, a superconducting magnet system comprises a first conductor configured in a strip with a longitudinal cut along a portion of the first conductor, at least one second conductor configured in a strip with a longitudinal cut along a portion of the second conductor, wherein the first conductor and the at least one second conductor are arranged in a stack and a first end of the first conductor is shorted to a first end of the at least one second conductor and a second end of the first conductor is shorted to a second end of the at least one second conductor thereby forming a closed loop, a secondary coil, and a yoke configured in spaced relation with the stack of the first conductor and the second conductor. In an embodiment of the superconducting magnet system the at least one second conductor comprises a plurality of conductors. In an embodiment of the superconducting magnet system the first conductor and the at least one second conductor comprise tape type conductors. In an embodiment of the superconducting magnet system the first conductor and the at least one second conductor comprise superconductors.
Various additional embodiments and descriptions are provided herein.
The accompanying figures, in which like reference numerals refer to identical or functionally similar elements throughout the separate views and which are incorporated in and form a part of the specification, further illustrate the embodiments and, together with the detailed description, serve to explain the embodiments disclosed herein.
The particular values and configurations discussed in the following non-limiting examples can be varied and are cited merely to illustrate one or more embodiments and are not intended to limit the scope thereof.
Example embodiments will now be described more fully hereinafter, with reference to the accompanying drawings, in which illustrative embodiments are shown. The embodiments disclosed herein can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the embodiments to those skilled in the art. Like numbers refer to like elements throughout.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Throughout the specification and claims, terms may have nuanced meanings suggested or implied in context beyond an explicitly stated meaning. Likewise, the phrase “in one embodiment” as used herein does not necessarily refer to the same embodiment and the phrase “in another embodiment” as used herein does not necessarily refer to a different embodiment. It is intended, for example, that claimed subject matter include combinations of example embodiments in whole or in part.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
It is contemplated that any embodiment discussed in this specification can be implemented with respect to any method, kit, reagent, or composition of the invention, and vice versa. Furthermore, compositions of the invention can be used to achieve methods of the invention.
It will be understood that particular embodiments described herein are shown by way of illustration and not as limitations of the invention. The principal features of this invention can be employed in various embodiments without departing from the scope of the invention. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, numerous equivalents to the specific procedures described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
The use of the word “a” or “an” when used in conjunction with the term “comprising” in the claims and/or the specification may mean “one,” but it is also consistent with the meaning of “one or more,” “at least one,” and “one or more than one.” The use of the term “or” in the claims is used to mean “and/or” unless explicitly indicated to refer to alternatives only or the alternatives are mutually exclusive, although the disclosure supports a definition that refers to only alternatives and “and/or.” Throughout this application, the term “about” is used to indicate that a value includes the inherent variation of error for the device, the method being employed to determine the value, or the variation that exists among the study subjects.
As used in this specification and claim(s), the words “comprising” (and any form of comprising, such as “comprise” and “comprises”), “having” (and any form of having, such as “have” and “has”), “including” (and any form of including, such as “includes” and “include”) or “containing” (and any form of containing, such as “contains” and “contain”) are inclusive or open-ended and do not exclude additional, unrecited elements or method steps.
The term “or combinations thereof” as used herein refers to all permutations and combinations of the listed items preceding the term. For example, “A, B, C, or combinations thereof” is intended to include at least one of: A, B, C, AB, AC, BC, or ABC, and if order is important in a particular context, also BA, CA, CB, CBA, BCA, ACB, BAC, or CAB. Continuing with this example, expressly included are combinations that contain repeats of one or more item or term, such as BB, AAA, AB, BBC, AAABCCCC, CBBAAA, CABABB, and so forth. The skilled artisan will understand that typically there is no limit on the number of items or terms in any combination, unless otherwise apparent from the context.
All of the compositions and/or methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. Dimensions or ranges illustrated in the figures are exemplary, and other dimensions can be used in other embodiments. While the compositions and methods of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the compositions and/or methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit, and scope of the invention. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the invention as defined by the appended claims.
I current
F force to form the coil
MPS primary power supply
HPS heater power supply
SWp primary circuit switch
SWh heater circuit switch
The methods and systems disclosed herein are directed to superconducting magnets comprising a primary coil and short-circuited secondary coil. The secondary coil can be made from a stack of superconducting tapes having longitudinal cuts extending along the tape, but not to both ends of the tape, forming closed superconductor loops without splices. A primary coil is used to pump current into the secondary coil where it circulates continuously, generating a permanent magnetic field even after the power source is disconnected.
In certain embodiments, the disclosed approach includes the use of a stack of superconducting loops working in parallel without splices and an electrical insulation between them to generate the stable magnetic field. The stack of superconducting loops can be bent as necessary to form a solenoidal, multipole magnetic field, or the like. These coils can be mounted inside a ferromagnetic magnet core where the magnetic field is formed and directed by magnetic poles.
The stack of conductors 101 illustrated in
If the secondary coil is in a superconducting condition, a current I will be induced in an opposite direction to the primary current, as shown at 1015. Once a secondary coil experiences the induced current, the heater can be energized as shown at 1020 from the heater power supply 915, to clear them by the secondary coil heating. At 1025, the current in the primary coil can be ramped down to a zero current which will induce the persistent (or semi-persistent) current I in the secondary coil. The primary power can be disconnected at 1030. The current will continuously circulate generating a very stable magnetic field B at 1035, at which point the method ends at 1040.
In certain embodiments, a method 1100 for manufacturing a superconducting magnet with a coil configuration using a tape type conductor, which is assembled from a stack of conductors having a longitudinal cut beside both ends forming closed superconductor loops without splices is disclosed.
At step 1110 a set of conductors can be cut to length according to the half coil perimeter desired. The conductors can comprise high or low temperature superconductors. Next at 1115, the cut conductors can be assembled into a conductor stack. In certain embodiments this can include impregnating the stack with epoxy.
Next, the stack of conductors can be cut along their length, but leaving the ends uncut, as shown at 1120. The ends of the coils can be soldered, sintered, or otherwise shorted to each other at their ends.
Next at 1125 a coil can be formed from the stack of conductors. At step 1130 a material forming a coil support structure can be molded around the system. The material can be a melted low temperature alloy forming the coil support structure. In certain embodiments, a heater wire or a Rogowski coil can be formed around the coil. In certain embodiments the coil can be mounted inside a multipole magnet ferromagnetic yoke.
Once the coils are configured with the ferromagnetic yoke, the secondary coil is used in the magnet system as the magnetic field stabilization coil.
The primary and secondary coils can be configured with the ferromagnetic yoke. Currents in the primary coils are in opposite directions from one another, thereby forming an alternating current in the secondary coils and alternating magnet field. That is, the opposing currents in secondary coils are excited by currents in primary coils.
An aspect of the disclosed embodiments is to address problems with current methods which have a large time constant of trapped current decay and associated operational constraints. The disclosed solution includes using HTS coils without splicing, and longitudinal cuts of HTS tape where the cuts do not extend through the ends of the tape. The disclosed aspect can be used for solenoids and levitation devices where the HTS coil is assembled from parallel superconducting loops.
The disclosed techniques can also be applied in association with iron, or other such magnets. In such embodiments, the magnet system comprises a primary coil used as a magnetic field source and a secondary one where the induced current circulates. In some embodiments, a permanent magnet assembly can be used to generate the current in a secondary short-circuit coil. In other embodiments, a quadrupole magnet system (or other multi-pole system) can be configured in combination with an HTS closed-loop-type coil as illustrated in
In all such embodiments, a key aspect of the HTS coils is using a stack of HTS tapes and cutting them in a longitudinal direction without cutting at the ends. The coil ends should have enough length to transport the circulation in the loop current. After the cut, the stack of loops can be deformed into a round or another configuration as shown in
A permanent magnet system 1315 is illustrated in
In operation, the assembly can be cooled by liquid nitrogen (at temperatures in the range of 77 K). Initially, the coil can be held above, or otherwise away from the magnetic assembly for cooling. After cooling, the coil can be lowered or otherwise positioned in place under the coil weight. The current induced in the coil can cause the system to levitate. Decreasing the distance between the coil and magnet will induce an increased current in the coil, with the maximum possible current in the coil, defined by the strength of the permanent magnets and the superconductor's critical current.
The exemplary system can be placed in a can filled with liquid nitrogen. The coil can be configured in the uppermost vertical position. After several minutes of assembly cooling, the coil can be released and dropped to the self-supporting (levitated) position.
In testing, the coil was loaded with a weight of 1.2 kg. The coil stably levitated during 10 min (as illustrated by chart 1500 in
It should be noted that, among various advantages, the disclosed system is resistant to damage during warm up. Indeed, it is almost impossible to quench the coil in the liquid nitrogen via mounting on the coil surface heater. When the assembly is withdrawn from the superconducting environment (e.g. liquid nitrogen bath), the HTS resistance ramps slowly and the associated current slowly dissipates.
In another exemplary embodiment, a quadropole magnetic assembly 1600 is disclosed, as illustrated in
A secondary coil can also assembled. In an exemplary embodiment, the secondary coil can comprise 50 loops of 12-mm-wide HTS wire cut in the middle as shown in
In certain embodiments, the system 1600 can be cooled, for example, by placing it in a liquid nitrogen bath. The system was tested with 50 A in the primary coil, which had 20 turns, and correspondingly, a total current of 1000 A, as shown in chart 1700 illustrated in
When the total current in the primary coil reached 1000 A, a negative current of 833 A was induced in the secondary. The difference may be a result of imperfect coupling between the two coils. After 4.5 min, the heater was energized by a 5 A current pulse, which transferred the secondary coil in the normal condition with a corresponding current jump to zero. Later, the primary total current was ramped down to zero at 2 A/s. The positive 883 A current was induced in the secondary coil, circulating without decay, and generating the stable magnetic field in the magnet aperture as illustrated by chart 1800 in
In the test, the magnetic field was stable in the range of 0.2 Gauss, representing the Hall probe resolution.
The peak secondary current measured during the test was 2283 A, which initially had a fast decay and became much slower later, with a rate of 0.78 A/min. This means that the secondary coil at this current had a residual resistivity in some areas. After 160 min of stable secondary current circulation, five short heater pulses were initiated to check for the possibility of the secondary current's controlled ramp down regulation. The coil was not quenched and showed stable performance. The maximum stable secondary coil performance was found to be close to 1900 A at 2400 A in the primary current as illustrated by chart 2100 in
The HTS dipole magnet assembly 2200 can be operated at low temperature. The assembly 2200 was tested at the liquid nitrogen temperature 77 K. The two primary copper coils 2240, operated for several minutes can induce up to 4000 A currents in upper HTS coil 2225 and lower HTS coil 2220. A stable magnetic field of, for example, 0.5 Tesla, can be generated in the magnet gap 2230, which can be, for example, 20 mm. The generated filed can be generated with little or no decay. In certain embodiment, the current in upper HTS coil 2225 and the lower HTS coil 2220 can circulate until cooling is removed. In exemplary testing, the current in upper HTS coil 2225 and the lower HTS coil 2220 circulated for in excess of 12 hours without an external power source until the cooling was removed.
In certain embodiments, the magnets described herein can be used in association with particle accelerators and/or for particle accelerator applications. In such embodiments, particle accelerator beams of elementary particles are transported through magnetic fields of various configuration to provide stable or closed orbits. The magnets disclosed herein can be configured in association with such particle accelerators beams. The disclosed magnets can thus be configured as dipole magnets, as shown in
For example, in certain embodiments the disclosed systems can be used with a recycler ring such as the FermiLab Recycler Ring in accordance with a disclosed embodiment. Permanent magnet dipoles and/or quadrupoles, as disclosed herein, can be used for particle beam manipulations. Further, the disclosed embodiments can be used for superconducting coils and magnet systems in Maglev levitation systems, in electrical motors, and in generators providing stable magnetic fields as excitation coils.
The disclosed embodiments thus make use of a stack of superconducting loops working in parallel without splices and electrical insulation between them to generate the stable magnetic field. The stack of superconducting loops can be bent in numerous ways, including in a geometry to create a solenoidal or multipole magnetic field. These types of coils can be mounted inside a ferromagnetic magnet core where the magnetic field is directed and formed by the associated poles.
Such embodiments offer several advantages including that they avoid problems associated with conventional parallel loops which induce different currents as they “catch” a different flux. The disclosed embodiments will not quench in one loop from the energy transferred from a nearby loop, and do not experience quench burns common in prior art approaches. Furthermore, the heat propagation during a quenching event in the disclosed system propagates evenly in longitudinal and transverse directions which reduces quenching and conductor damage risk. Finally, the HTS superconductor tape is brittle and will degrade at bending radiuses less than 10 mm.
Consequently, the disclosed designs can provide multiturn coils as parallel loops as shown in
The disclosed embodiments using superconducting coil and magnet systems are advantageous because the offer: simple and low cost fabrication; high reliability as coil loops are parallel and fully transposed; coils that are self-protected against quenches; the magnet system works in a persistent current mode generating a very stable magnetic field; the power source can be used for a very short period and can be disconnected; the magnet can operate at elevated temperatures when it is an HTS; the superconducting coils do not have current leads; and the current in short-circuited coil can be smoothly reduced or zeroed by the coil heater.
Based on the foregoing, it can be appreciated that a number of embodiments, preferred and alternative, are disclosed herein. For example, a system as disclosed herein, can comprise a first conductor configured in a strip with a longitudinal cut along a portion of the first conductor; at least one second conductor configured in a strip with a longitudinal cut along a portion of the second conductor; wherein the first conductor and the at least one second conductor are arranged in a stack and a first end of the first conductor is shorted to a first end of the at least one second conductor and a second end of the first conductor is shorted to a second end of the at least one second conductor thereby forming a closed loop. In an embodiment of the system, the at least one second conductor comprises a plurality of conductors. In an embodiment of the system, the first conductor and the at least one second conductor comprise tape type conductors.
In an embodiment of the system, the first conductor and the at least one second conductor comprise superconductors. In an embodiment of the system, the first conductor and the at least one second conductor comprise HTS tape type conductors.
In an embodiment of the system, the longitudinal cut along the first superconductor is configured to be the length of a half coil perimeter; and the length of the longitudinal cut along the second superconductor is configured to the length of a half coil perimeter.
In an embodiment of the system, the stack of the first conductor and the at least one second conductor is impregnated with epoxy.
In an embodiment, the system further comprises a ferromagnetic yoke wherein the closed loop is mounted in the ferromagnetic yoke.
In an embodiment, the system comprises a primary conducting coil and a support structure configured to mount the primary coil and the closed loop.
In another embodiment, a method of manufacturing a magnet comprises cutting a longitudinal slit in at least two conductors, wherein the slit is formed along a portion of each of the at least two conductors, but does not extend to the ends of the at least two conductors, assembling the at least two conductors into a stack of conductors, shorting a first end of the at least two conductors, shorting a second end of the at least two conductors, and forming a coil from the stack of at least two conductors.
In an embodiment, the method of manufacturing a magnet further comprises forming a coil support structure. In an embodiment, the method of manufacturing a magnet further comprises cutting a longitudinal slit in at least two conductors further comprises selecting the cut length according to a desired half coil perimeter. In an embodiment, the method of manufacturing a magnet further comprises shorting the first end of the at least two conductors comprises at least one of soldering the first end together and sintering the first end together; and wherein shorting the second end of the at least two conductors comprises at least one of soldering the first end together and sintering the first end together.
In an embodiment, the method of manufacturing a magnet further comprises wrapping a heater wire around the coil. In an embodiment, the method of manufacturing a magnet further comprises wrapping a Rogowski coil around the coil.
In an embodiment, the method of manufacturing a magnet further comprises assembling a secondary coil configured as a magnetic field stabilization coil.
In another embodiment, a superconducting magnet system comprises a first conductor configured in a strip with a longitudinal cut along a portion of the first conductor, at least one second conductor configured in a strip with a longitudinal cut along a portion of the second conductor, wherein the first conductor and the at least one second conductor are arranged in a stack and a first end of the first conductor is shorted to a first end of the at least one second conductor and a second end of the first conductor is shorted to a second end of the at least one second conductor thereby forming a closed loop, a secondary coil, and a yoke configured in spaced relation with the stack of the first conductor and the second conductor.
In an embodiment of the superconducting magnet system the at least one second conductor comprises a plurality of conductors. In an embodiment of the superconducting magnet system the first conductor and the at least one second conductor comprise tape type conductors. In an embodiment of the superconducting magnet system the first conductor and the at least one second conductor comprise superconductors.
It will be appreciated that variations of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also, various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
This patent application claims the priority and benefit, under 35 U.S.C. § 119(e), of U.S. Provisional Patent Application Ser. No. 63/059,680, filed Jul. 31, 2020, and titled “HIGH TEMPERATURE SUPERCONDUCTING MAGNET”. U.S. Provisional Application Ser. No. 63/059,680 is incorporated herein by reference in its entirety.
The invention described in this patent application was made with Government support under the Fermi Research Alliance, LLC, Contract Number DE-AC02-07CH11359 awarded by the U.S. Department of Energy. The Government has certain rights in the invention.
Number | Date | Country | |
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63059680 | Jul 2020 | US |