Patent Grant
9899159
This application is the U.S. National Phase under 35 U.S.C. § 371 of International Application PCT/ES2014/070831, filed Nov. 7, 2014. The disclosures of the above-described application are hereby incorporated by reference in its entirety.
The present invention is comprised in the field of electric switches and/or disconnect switches, particularly adapted for quenching the electric arc formed when the contacts thereof open and close.
One object of the present invention is to provide a small-sized electric breaker switch that rapidly and effectively extinguishes electric arcs formed in an electrical circuit during transient current interruption and closing operations.
Another additional object of the present invention is to provide a high thermal efficiency electric, i.e. more energy-efficient, breaker switch because it reduces power losses due to heating during the electrical conduction permanent state.
Another additional object of the present invention is to provide a method for controlling electric current flow, i.e., interrupting and allowing current flow, by means of an electric switch device, such that the same device rapidly and effectively quenches electric arcs formed during transient current interruption and closing operations, and at the same time the electrical conduction permanent state shows high thermal efficiency.
The switch and method of the invention are particularly applicable to high power direct current interruption, where quenching the electric arc is more complicated than in alternating current interruption.
Electric arcs or voltaic arcs formed in electrical circuits are known to cause many problems today because the heat energy produced during an electric arc is highly destructive. Some of these problems are: deterioration of the switch material, breakdowns and/or complete or partial destruction of electrical installations, including damage to people caused by burns or other types of injuries.
The problems in quenching electric arcs are particularly pronounced in direct current interruption where, unlike with alternating current, there is no zero-crossing, so an arc forms and it must be eliminated as quickly as possible by means of deionizing the medium and increasing dielectric strength.
Several techniques are known today for extinguishing electric arcs formed when the contacts in a breaker switch or disconnect switch open and close. The common objective shared by all these techniques is for the energy dissipated in the heat of the electric arc to be as little as possible, with the ultimate goal of being nil. To that end, time control is the critical variable that is acted on so that the rate of extinction of the electric arc is as rapid as possible.
Several techniques are known to meet said objective, among which the following must be pointed out:
a) Increase in the gap between the fixed and moving contacts of the electric switch, which involves a larger volume of air between them and therefore a larger size of the switch.
b) Increase in length or “elongation” of the electric arc for one and the same instant in time.
c) Cooling the electric arc using auxiliary means to reduce harmful heat effects, such as for example the use of pressurized sulfur hexafluoride SF6.
d) Acting on the dielectric strength of the medium to prevent the arc from lighting up again because of the influence of the electric field due to differences in potential.
However, though there are currently electric breaker switches combining some of the techniques mentioned above, i.e., spark quenching chamber with magnetic or pneumatic blowout, radial rather than linear separation of contacts, etc., said switches today still do not satisfactorily solve their main function of quenching electric arcs, because the quenching time is still too long and material is still subject to deterioration, particularly in very demanding applications such as high power direct current interruption.
Furthermore, techniques known for quenching arcs generally involve an increase in the volume of the switches due to the volume of air needed between contacts.
Operation of switch breaker mechanisms usually involves some type of impact between parts, which in the long-term causes deterioration due to material wear which can lead to destruction of the switch.
On the other hand, as the power and intensity which passes through a switch increases, it is necessary to:
In relation to the diagram of
The advantages of connecting the poles in series as shown in
However, there are also drawbacks associated with said connection in series:
As can be seen, the advantages of connecting the poles in series contribute to optimizing the dynamic state, i.e., when the electric arc is interrupted; however, it involves an enormous drawback in the idle or permanent state they are in for 95% of their service life, which entails greater energy consumption.
In relation to the conductive materials used in a switch from the state of the art, since the contacts have to perform both functions, i.e., transient and permanent states, an agreement has to be met in choosing the materials and oversizing them to prolong service life. Materials that are good electrical conductors are generally used, but those materials are soft and poorly arc resistant, so they require external coatings or treatments to improve their arc resistance and increase their melting temperature. This increases manufacturing costs, and the chosen material is never optimal for both the transient and permanent states.
Energy consumption of a switch is produced by heat losses caused by Joule's effect due to its internal resistance, a value which is directly related to the design and the conductive materials used.
E=P·t=R·I2·t
Where:
E is energy; P is electric power; t is time; R is electrical resistance, and I is electric intensity.
The drawbacks described above are solved by means of the present invention, providing an electric breaker switch which rapidly and effectively interrupts the electric arc, in a small space, while at the same time having low power losses due to heating during the electrical conduction permanent state.
The invention is based on providing a switching device that behaves differently during transient electric current interruption and connecting periods and in the electrical conduction permanent state once the transient period has concluded, such that in the transient period the current is made to flow through several electric interruption points connected in series to therefore aid in quenching arcs in switch closing and opening operations, whereas in permanent operating periods the current is made to flow through a breaker element having a low electrical resistance so that power losses are reduced.
To that end, a first aspect of the invention relates to an electric switch device comprising at least a first and a second connection terminal for connecting the switch to an external circuit for the purpose of interrupting and allowing electric current flow, whether it is a direct or alternating current, through said circuit.
The switch incorporates a first switch assembly comprising two or more electric breaker elements, i.e., switches of any type, connected in series to one another and to said first and second connection terminal, and where the first switch assembly is constructed such that its electric breaker elements can operate at the same time, i.e., they open and close simultaneously. Each electric breaker element comprises at least two fixed contacts and one moving contact which can be connected to and disconnected from the respective fixed contacts to close or open the electric breaker element and thus allow or prevent current flow through same.
Furthermore, the switch incorporates a second switch assembly connected in parallel to the first switch assembly, such that this second switch assembly is adapted so that it has less electrical resistance than the first. To that end, this second switch assembly comprises a smaller number of electric breaker elements than the first switch assembly, therefore having less electrical resistance than the first switch assembly.
Alternatively, it is possible for the second switch assembly to have less resistance than the first switch assembly in any manner known by a person skilled in the art, for example, by connecting several electric breaker elements to one another in parallel and/or by choosing conductive materials having a low electrical resistance.
The second switch assembly preferably has a single breaker element connected in parallel to all the breaker elements in series of the first switch assembly. The breaker element of the second switch assembly comprises two fixed contacts connected respectively to the two connection terminals of the switch, and a moving contact that can be connected to and disconnected from said two fixed contacts to establish or prevent electrical continuity through same. The second switch assembly can alternatively be formed by several electric breaker elements connected in parallel to one another for the purpose of reducing electrical resistance even further reducing losses.
The switch also incorporates a moving actuator made of electrically insulating material, which is functionally associated with the first and the second switch assembly to open or close them, and such that the moving actuator is operable from outside the switch, whether manually or by means of any type of mechanism.
The moving actuator is configured and mounted in the switch such that it can move with at least one linear movement component along an axis X. In a possible embodiment, the moving actuator is configured for moving, defining only one linear movement along said axis X. In another preferred embodiment, the actuator is configured for moving helically with respect to said axis X, so said helicoidal movement is the combination of a linear movement component with respect to the axis X, together with a simultaneous rotational movement component with respect to the same axis X, i.e., the actuator rotates about the axis X while at the same time it moves forward along said axis X.
In another preferred embodiment of the invention, the moving actuator is configured for moving rotationally on one and the same plane and about an axis, whereby the actuator is movable defining a movement with a single movement component, in this case an angular movement component.
The moving contacts of the first and the second switch assembly are mounted in said moving actuator, such that they are all jointly movable with the same movement of the actuator.
To interrupt or allow electric current flow, the switch is actuated by means of the actuator, so the actuator is configured and mounted in the switch such that it can perform a closing operation, moving to an end position of said operation, in which electrical continuity is established between the first and the second connection terminal through the first and/or the second switch assembly, and a opening operation with a movement opposite the previous movement, in which current flow between said terminals is prevented in an end position of said operation.
To perform these connections and disconnections, the fixed contacts are placed in a suitable position so that current is interrupted or connected with the associated moving contact. The person skilled in manufacturing such electric switches is familiar with the design thereof and is able to suitably position and size the fixed and moving contacts to perform the operations described above.
The second switch assembly is configured for being closed in the electrical switch closing operation, after the first switch assembly closes, such that the first switch assembly is short-circuited by the second switch assembly. Preferably, all the breaker elements offer similar electrical resistance, and since the second switch assembly has fewer breaker elements connected to one another in series than the first switch assembly (shorter length of conductive material through which current must flow), it has less electrical resistance so when the second switch assembly closes, current passes through the second switch assembly instead of through the first switch assembly.
The switch is designed such that the lag time between closing the first and the second switch assembly is equal to or greater than the transient time for quenching electric arcs. Therefore in the switch closing operation during a transient period, first the breaker elements of the first switch assembly close so the arc is split into several interruption points, and once the transient has elapsed and the arc has been quenched, the second switch assembly is connected so that current passes through same during the switch use permanent state and therefore reduces power losses.
In the reverse operation to open the switch, first the second switch assembly opens so current then flows in its entirety through the first switch assembly, and the first switch assembly finally opens.
To obtain said lag between closing the second and the first switch assembly, the fixed contacts and/or the moving contact of the second switch assembly are simply positioned and sized to obtain said lag time, taking into account that all the moving contacts of the switch are mounted in the moving actuator and therefore move at the same time and therefore with the same speed.
The person skilled in the art will understand that there are many ways to achieve said lag depending on the type of switch and nominal working values thereof, and that the design of the switch for obtaining said lag falls within the daily practice of the skilled person. It is generally necessary for the second switch assembly to be configured by positioning and sizing its fixed contacts and/or its moving contact, such that the maximum path (the position with the largest gap between both) which the moving contact of the second switch assembly must travel until contacting with its respective fixed contacts is longer than the maximum path that the moving contacts of the first switch assembly must travel until contacting with its fixed contacts, such that in the electrical switch closing operation, the second switch assembly takes longer to close than the first switch assembly, taking into account that all the moving contacts move at the same time as they are integral with the moving actuator.
The aforementioned maximum path refers to the longest path a moving contact must travel until contacting with its respective fixed contacts.
In other preferred embodiments, the lag can be obtained by placing the fixed contacts of the second switch assembly further back in relation to the position of its moving contact. In other preferred embodiments, it can be of interest to keep the fixed contacts of the second switch assembly in a position similar to that of the fixed contacts of the first switch assembly, and in contrast to modify the position of the moving contact of the second switch assembly. In other embodiments, the moving contacts can be actuated at the same time, for example by means of a system of cams or apertures in a drum, such that the delayed moving contact of the second switch assembly moves more slowly than the moving contacts of the first switch assembly.
Another aspect of the invention relates to a method for controlling current flow through an electric line, i.e., interrupting or allowing current flow, by means of using a switching device, such as the switch described above for example.
Said method comprises connecting (or having connected) in series in said line a first switch assembly formed by two or more electric breaker elements connected to one another in series, and connecting (or having connected) a second switch assembly in parallel to the first switch assembly, where said second switch assembly has less electrical resistance than the first switch assembly. In a line closing operation to allow current flow, breaker elements of the first switch assembly simultaneously close while the second switch assembly is kept open, thereby allowing current flow through the electric line and thus more easily quenching the arc with the multiple interruption points of the first switch assembly. After an established time period long enough to quench the arc, the second switch assembly closes to short-circuit the first switch assembly, and since the second switch assembly has less electrical resistance, current then flows through the second switch assembly.
Once the second switch assembly is closed, the breaker elements of the first switch assembly can stay closed or be open, depending on the type of switch, i.e., rotary switch, linear switch, etc.
In a line opening operation to interrupt current flow, the method comprises opening the second switch assembly while the breaker elements of the first switch assembly are closed, such that the current in the line then flows in its entirety through the first switch assembly, and then in the method the breaker elements of the first switch assembly open simultaneously to interrupt current flow through the electric line.
The second switch assembly comprises an electric breaker element, and the electric breaker elements of the first and the second switch assembly respectively comprise at least two fixed contacts and one moving contact that can be connected with the associated fixed contacts. The method comprises simultaneously moving the moving contacts of the electric breaker elements of the first and the second switch assembly.
To get the second switch assembly to have less resistance than the first, the second switch assembly has fewer breaker elements in series than the second switch assembly, and therefore shorter length of conductive material through which electric current must flow, and therefore it has less electrical resistance. The second switch assembly preferably has a single electric breaker element, and the first switch assembly has two or more breaker elements, where all the breaker elements have an identical or substantially similar electrical resistance. To improve electrical resistance, the second switch assembly could have several electric breaker elements connected to one another in parallel, which involves an increase in section and reduces electrical resistance.
Furthermore, the method of the invention comprises actuating the first and the second switch assembly by means one and the same actuating element, specifically by means of a moving actuator common to both switch assemblies. The successive connection of the first and the second switch assembly is thereby obtained in the same operation, i.e., with a single movement, so the switch can be actuated with one and the same mechanism outside the device and in a conventional manner.
To that end, both in the switch and in the method of the invention, the moving parts of the breaker elements, i.e., the moving contacts thereof, are mounted in the same moving actuator, so they all move at the same time. The moving actuator can comprise a single body, or the moving actuator can alternatively comprise two different bodies coupled to one another and jointly movable, such that one body can make one type of movement to move the moving contacts of the first switch assembly, and the other body can make another type of movement to move the moving contact of the second switch assembly.
In a preferred embodiment, the method of the invention comprises moving the moving contacts of the first and the second switch assembly simultaneously with a linear movement component along an axis (X). In another preferred embodiment, the method of the invention comprises moving the moving contact of the second switch assembly rotationally on one and the same plane and about an axis (X), and simultaneously moving the moving contacts of the first switch assembly helically with respect to that axis (X), or rotationally on one and the same plane and about an axis (X), which allows optimizing the function of each type of switch, as explained above.
All these functions are performed with a single switch opening or closing movement like any conventional switch from the state of the art because all the moving contacts are movable by means of the same body, the moving actuator, i.e., it is the switch itself that which internally modifies the connection of the contacts as a result of the configuration of their contacts.
In the conception of the present invention, it has been seen that the greatest environmental impact within the life cycle of an electric switch occurs during use; once it is installed, the only way to interact with the environment is through energy consumption, despite being a stationary element. The use of a switch throughout its life cycle can be divided into two states:
As stated, the switch is in the permanent state for most of its life, so this is where the greatest potential can be found in terms of energy efficiency and savings in energy consumption. This particularity has been taken into account in developing the present invention, permanent state thermal efficiency of the switch being considered the main objective, thereby achieving enormous energy efficiency and energy consumption savings benefits, while at the same time obtaining high electric arc quenching efficiency.
However, with the switch of the invention, two independent circuit breaker mechanisms (or assembly) having different configurations are integrated in one and the same switching device in a very simple manner and in a smaller volume, such that each of them is advantageously connected for only one of the states of the switch, whether the permanent state or the transient state, as follows:
By means of this arrangement of independent configurations, the advantages of the configuration in series for interrupting current are maximized, and energy efficiency is also maximized during the idle state of the switch.
In the switch of the invention, since the switch assemblies are separate assemblies, one for the transient state (5% of the time) for interrupting/establishing switches in series, and another one for the permanent state for normal current flow (95% of the time), it is possible to use different materials for each type of switch assembly and thereby optimize use. Therefore, conductive materials having a higher electrical resistance but better features for withstanding electric arcs, such as hardened steels, stainless steels, nickel-plated steels, etc., can be used for the first switch assembly operating in the transient state without this affecting the performance of the switch, whereas materials which are good electrical conductors, such as copper, aluminum, silver, gold, etc., or even superconducting materials, are used for the contacts of the switch assembly operating in the permanent state.
Furthermore, since the switch assemblies are separate assemblies, one for the transient state and the other one for the permanent state for normal current flow, both switch assemblies can be designed independently in relation to the shape of the contacts and the movements they make, so the functionality of each switch assembly can be maximally optimized.
An additional advantage of the invention is that the desired number of breaker elements can be arranged in series to most efficiently quench the arc, because the number of breaker elements for the transient state does not jeopardize the energy efficiency of the switch in the permanent state.
Therefore, some advantages of the invention are the following:
The present invention achieves an enormous improvement of the environmental impact. To get an idea of the impact generated by the present invention, a 2-pole switch from the current state of the art and having similar interruption features has energy losses of 6 W/h due to the configuration in series that has to be formed between its contacts. The estimation that the switch is in service 9 hours a day on average represents an energy loss of 54 W/day, and therefore 19.71 kW/year.
The present invention reduce losses in switches by 66% in the best case according to the theoretical data analyzed (see table below), totally 2 W/h and entailing yearly savings of 13.14 kW/year, which contribute to reducing losses in the transmission of electrical energy, therefore meeting the demanding objectives established by the European Union for the year 2020: reduce energy consumption by 20%, reduce greenhouse gas emissions by 20% and increase the use of renewable energies by 20%.
To complement the description being made and for the purpose of helping to better understand the features of the invention according to a preferred practical embodiment thereof a set of drawings is attached as an integral part of said description where the following is depicted with an illustrative and non-limiting character:
Each of the breaker elements (2a, 2b, 2c, 3) of the switching device is formed by two fixed contacts (2a″, 2b″, 2c″, 3″) interconnected with the remaining fixed contacts as seen in the drawing, and a moving contact (2a′, 2b′, 2c′, 3′) that can be connected to and disconnected from its respective fixed contacts.
All the moving contacts (2a′, 2b′, 2c′, 3′) are mounted in one and the same body called moving actuator (not depicted in
Any technique or means can be used to obtain delayed connection of the delayed breaker element (3) with respect to the three breaker elements (2a, 2b, 2c), which will also depend on each type of switch in which the invention is implemented. Said delay is preferably achieved by making the maximum gap between the moving contact (3′) and the fixed contacts (3″) of the delayed breaker element (3) larger than the gap between each moving contact (2a′, 2b′, 2c′) of the breaker elements (2a, 2b, 2c) and its respective fixed contacts (2a″, 2b″, 2c″, 3″), as illustrated in
For the switch closing operation, the method comprises first closing the first switch assembly (1) and keeping the second switch assembly (4) open, and after an established time period after the first switch assembly (1) closes, closing the second switch assembly (4) such that the current (I) then flows through the second switch assembly (4).
Furthermore, the method of the invention comprises actuating the first and the second switch assembly by means of one and the same operating element, specifically by means of a moving actuator common to both switch assemblies. Therefore, successive connection of the first and the second switch assembly is obtained in the same operation, i.e., with a single movement, so both switch assemblies can be operated in a manner conventional with one and the same mechanism external to the device.
The moving contacts of the first and the second switch assembly move at the same time, however the invention enables the type of movement to be different for each switch assembly. Therefore, in a preferred embodiment the method of the invention comprises moving the moving contacts of the first and the second switch assembly simultaneously with a linear movement component along an axis (X). In another preferred embodiment, the method of the invention comprises moving the moving contact (3′) rotationally on one and the same plane and about an axis (X), whereas the moving contacts of the first switch assembly simultaneously move helically with respect to an axis (X), or alternatively in another preferred embodiment of the invention, the moving contacts of the first and the second switch assembly move simultaneously by rotating them with respect to an axis (X) but without moving forward along the axis.
Each moving contact (2a′, 2b′, 2c′) of the first and the second switch assembly (1, 4), is mounted in the slide (7) transverse to said axis (X), and such that a first end of the moving contacts projects from a first side face of the slide, and a second end of the moving contacts projects from a second side face of the slide opposite the first face. Preferably, all the moving contacts (2a′, 2b′, 2c′) have the same shape and size, and consist of a straight elongated metal plate.
The fixed contacts (2a″, 2b″, 2c″, 3″) are mounted in a fixed position of the casing (8) of the switch and arranged in pairs opposite one another on different sides of the slide (7) and arranged for being contacted by the respective moving contact (2a′, 2b′, 2c′, 3′). The moving contacts (2a′, 2b′, 2c′) and their respective fixed contacts (2a″, 2b″, 2c″, 3″) are configured and positioned such that they come into contact but in a sliding manner, i.e., they contact one another at the same time that they slide as the slide moves. The slide (7) is arranged between the fixed contacts.
It can be seen in
The movement of the slide (7) in a switch closing operation follows the sequence of
It can now be seen more clearly in this embodiment that said delay in closing the delayed contact (3) is achieved by suitably placing the fixed and moving contacts with respect to one another to make the maximum gap (d2) that the moving contact (3′) of the second switch assembly must travel until contacting with its fixed contacts (3″) is greater than the maximum gap (d1) that each moving contact (2a′, 2b′, 2c′) of the first switch assembly (1) must travel until contacting with their respective fixed contacts (2a″, 2b″, 2c″).
In other words, the path or time from the furthest or maximum point that the moving contact of the second switch assembly must travel until contacting with its fixed contacts is longer than the path (from the furthest or maximum point) that the moving contacts of the first switch assembly must travel until contacting with their fixed contacts, such that in the electrical closing operation the second switch assembly closes after the first switch assembly closes.
In other embodiments of the invention, the delay in closing the delayed contact (3) can be obtained by changing the position and/or shape of the moving contact of the second switch assembly.
Finally, in the position of
In the switch opening operation, the movement of the slide and the connections are opposite those described above, i.e., with a sequence of movements from the position of
In this embodiment, the actuator is formed by two parts, a first rotor (15) and a second rotor (23) both coupled to one another and simultaneously movable, but with different movements as will be described below. The moving contacts of the first switch assembly are mounted in the first rotor (15), and the moving contact of the second switch assembly is mounted in the second rotor (23).
The first rotor (15) is an elongated body placed longitudinally in the direction of the axis X, and is preferably formed by two parts (15′, 15″) coupled to one another. The first rotor (15) is mounted inside the casing (8, 8′) such that it is able to slide over an inner surface thereof and move in a helicoidal manner with respect to said axis X, i.e., the switch has means for making the rotor (15) move with a linear movement component with respect to the axis X and simultaneously with a rotational movement component with respect to the same axis X.
The second rotor (23) is in the form of a reel and is mounted coaxially to the first rotor (15) with respect to the axis X, and is likewise mounted inside the casing (8, 8′) such that it is able to slide over an inner surface thereof. Unlike the first rotor (15), this second rotor (23) is configured together with the casing such that the linear forward movement on the axis X is prevented, i.e., it can only rotate about the axis (X), staying in one and the same plane without moving forward along the axis.
The first and the second rotor (15, 23) are coupled to one another such that each one can perform the movements described above, and such that the first and the second rotor are integral in the rotational movement, i.e., they rotate at the same time about the axis (X), however the first rotor (15) can move forwards and backwards longitudinally on the axis (X), whereas axial movement of the second rotor (23) is prevented. This coupling between both rotors and the relative movement between both is illustrated in
The coupling between the first and the second rotor (15, 23) is a male-female coupling and is formed by a cavity (25) existing in the first rotor (15) and a prolongation (24) projecting from the second rotor (23) and introduced in said cavity (25), where the cavity and the prolongation are arranged axially on the axis (X) and have a matching shape, as is more clearly seen in
It can be seen in the sequence of
Such coupling between both rotors on one hand enables the first and the second switch assembly (1, 4) to be operable at the same time by means of the same operating mechanism, and on the other hand, since both the first and the second switch assembly (1, 4) have different functionalities, it enables being able to optimize the design of their contacts for the specific function they have to perform. In that sense, it can be observed that the moving contacts (2a′, 2b′, 2c′) of the first switch assembly (1) are a thin metal plate since the contact surface with the respective fixed contacts should be very small to make it easier to quench arcs.
On the other hand, the moving contact (3′) of the second switch assembly (4) is formed by two planar metal plates (30′, 30″) superimposed in a matching position which are mounted in the second rotor (23), such that the ends of these plates project from the rotor forming respective clamps at each end used for gripping by applying pressure on the respective fixed contacts (3″, 3″) of the second switch assembly. This configuration of the second switch assembly (4) is optimal for functionality because in the current conduction permanent state, there should be maximum contact surface between the terminals to make current flow easier.
For the same purpose, there is a pair of strips (31′, 31″) mounted in the second rotor (23) and placed to apply pressure (due to their elastic property) respectively on the ends of respective metal plates (30′, 30″) against the fixed contacts (3″, 3″) and thereby assure proper contact between both elements at all times.
In this embodiment a disc-shaped wall (20) made from an insulating material, preferably forming an integral part of the second rotor (23) and configured such that it defines inside the casing (8) and on each of its sides respective chambers insulated from one another by the wall (20) so that the first and the second switch assembly (1, 4) are housed respectively in said chambers (21, 22), is arranged, thereby preventing the electric arc from being able to hop from one switch assembly to the other since they are separated by the wall (20).
The aforementioned means for obtaining helicoidal movement of the first rotor (15) can be obtained by configuring the rotor and the stator as if they were a screw and a nut, respectively, coupled by means of threading. Alternatively, the means for the helicoidal movement can be obtained by means of an external actuation mechanism (16) coupled to the rotor and configured to produce said helicoidal movement.
Another aspect of the invention relates to an actuation mechanism (16) for converting rotational movement into helicoidal movement to produce the helicoidal movement of the first rotor (15). Said mechanism (16) is formed by a fixed body (32) having a through cavity (33) extending along an axis (X), and said body provided with two guide surfaces (34) parallel to one another and arranged in an inclined manner with respect to said axis (X), said guide surfaces (34) being arranged around said through cavity (33). A moving rod (35) is movably housed inside said through cavity, the moving rod being provided with a lug (36) projecting in the radial direction with respect to an axial axis of the rod, where said lug is arranged tightly between said guide surfaces, such that it can slide on them, contacting with both surfaces. That mechanism (16) is also mounted in the casing (8, 8′) and during use it is operated by means of another conventional external mechanism (not depicted) for actuating such switches, which applies a rotation torque on the rod (35) which is transformed into helicoidal movement by the mechanism (16).
On the other hand, the switch incorporates a group of deionizing plates (17) placed close to the fixed and moving contacts and close to the gas exhaust windows (14) of the casing.
The moving contacts (2a′, 2b′, 2c′) of the first switch assembly (1) are mounted in the rotor (15) and are therefore moved by the rotor as well following a helicoidal path. Preferably, as shown in
On the other hand, all the fixed contacts of the two switch assemblies (1, 4), are conveniently mounted in fixed positions of the casing (8, 8′) for being contacted by the respective moving contacts.
Another aspect of the invention relates to the shape of the moving contacts (2a′, 2b′, 2c′) of the first switch assembly, which is shown in
Unlike the embodiment of
The pairs of fixed contacts (2a″, 2b″, 2c″) are placed on a plane (Y), as can more clearly be seen in
The fixed contacts (2a″, 2b″, 2c″) are in the form of a plate, and one of them is connected with the connection terminal (5) and another one is connected with the other connection terminal (6). In this embodiment, there are three fixed contacts on one side of the axis X, another three on the other side of the axis X, and five moving contacts.
The pair of fixed contacts (3″) of the delayed breaker element (3) is connected respectively with the terminals (5, 6) and has one end in the form of a tongue suitable for being introduced into the ends in the form of a clamp of the moving contact (3′) described above. Another characteristic aspect of these fixed contacts (3″) is their displaced or shifted position in relation to the position of the fixed contacts (2a″, 2b″, 2c″) of the first switch assembly, because one of these fixed contacts (3″) is aligned on a plane (Z) positioned on one side of the plane (Y) and parallel to same, whereas the other fixed contact (3″) is aligned on a plane (R) and parallel to same, positioned on the other side of the plane (Y). The moving contact (3′) of the delayed breaker element (3) is placed in the same angular position as the moving contacts (2a′, 2b′, 2c′, 2d′, 2e′), as can be observed in
Said displaced position of the fixed contacts (3″) makes the delayed breaker element (3) close after the breaker elements of the first switch assembly. In other embodiments, that same function can be obtained in another way, for example by moving back the position of the moving contact (3′) and aligning the fixed contacts (3″) with the fixed contacts of the first switch assembly.
The helicoidal movement of the moving contacts (2a′, 2b′, 2c′, 2d′, 2e′) is depicted in the sequence of
In
In
In
In
In
The sequence of
In other embodiments, it may be of interest for the first rotor to not move helically, but rather to simply rotate on the axis (X) without moving longitudinally. That is the case of the embodiment shown in
In this embodiment, the first and the second rotor are completely integral with one another because both move in the same way, rotating on the axis (X) without axial movement, so they functionally act like one and the same body. Therefore, in a practical embodiment a single rotor (15) can be arranged in which the moving contacts of the first and the second switch assembly are mounted, as shown by way of example in
Otherwise, operation of the switch of
The invention therefore achieves a helicoidal or angular elongation of the length of the electric arc in a small space, which means that for one and the same nominal interruption current, the switch can be smaller when compared with a switch from the state of the art.
As a result of the helicoidal or angular movement tangential speed of the interruption point is increased depending on the radius of rotation, thereby increasing the interruption speed in a simple manner, without requiring complex mechanisms and with a small number of parts, so manufacturing the switch is very simple.
One of the advantages of this embodiment is that since there is not contact or impact between the rotor and any other component of the switch, the rotor can be manufactured with materials such as glass or porcelain, which are highly insulating materials compared with plastic insulating materials.
The various embodiments and alternatives herein described can be combined with one another, giving rise to other embodiments, such as those obtained with the multiple combinations of the attached claims, for example.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/ES2014/070831 | 11/7/2014 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2016/071540 | 5/12/2016 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3120585 | Harris, Jr. et al. | Feb 1964 | A |
| 3534226 | Lian | Oct 1970 | A |
| 4442469 | Yanabu | Apr 1984 | A |
| 4488021 | Yoshizumi | Dec 1984 | A |
| 5777286 | Abot | Jul 1998 | A |
| 8081407 | Willieme | Dec 2011 | B2 |
| Number | Date | Country |
|---|---|---|
| 0117914 | Sep 1984 | EP |
| 2667394 | Nov 2013 | EP |
| Number | Date | Country | |
|---|---|---|---|
| 20160379770 A1 | Dec 2016 | US |
