1. Field of the Invention
The present invention relates to an open end wrench and, more particularly, to an improved high torque open end wrench.
2. Description of the Related Art
An open end wrench typically has two jaws that are spaced apart to engage the flats of a fastener head and is generally used to turn and control the rotation of bolts, nuts and other fasteners. An open end wrench may be formed in a double open end, combination box end or other suitable configuration and can access fasteners under certain limited conditions where a closed end or box wrench is impractical. Open end wrenches, however, can be weaker than a box wrench due to the unsupported nature of a cantilever jaw. Reaction forces exerted on the jaws by the fastener transverse to either or both of the wrench's jaw faces cause a bending moment about the base of the jaws relative to the head. These reaction forces cause the jaws to expand as increased torque is exerted on the fastener.
There have been numerous attempts to increase the strength and torque capacity of open end wrenches, including the use of sharp teeth or serrations on the jaws or inclined and arcuate driving surfaces.
The present invention recognizes and addresses considerations of prior art constructions and methods. In one embodiment of the present invention, an open end wrench has an elongated body having a longitudinal axis extending from a first end to a second end. A first jaw extends from the body first end to a first distal end and defines a first generally planar engaging surface and a first generally planar bite surface adjacent the first engaging surface opposite the first distal end. A second jaw extends from the body first end to a second distal end and defines a second generally planar bite surface and a second generally planar engaging surface that is adjacent the second bite surface opposite the second distal end. The first jaw and the second jaw form between them a throat having a closed end and an open end opposite the closed end, where the first generally planar bite surface is disposed at a first angle with respect to the first generally planar engaging surface, the first angle extending through the first jaw and measuring less than 165 degrees and greater than or equal to 90 degrees. The second generally planar bite surface is disposed at a second angle with respect to the second generally planar engaging surface, the second angle extending through the second jaw and measuring less than 165 degrees and greater than or equal to 90 degrees, Furthermore, the first generally planar engaging surface and the second generally planar engaging surface are generally parallel to each other and to a line that intersects the body axis at a point so that a third angle is defined between a portion of the body axis extending from the point toward the body second end and a portion of the line extending from the point away from the open end of the throat. The third angle is within a range of 30 degrees to 70 degrees, and the first generally planar engaging surface and the second generally planar engaging surface are separated by a distance greater than an across-flat width of the polygonal gripping portion of the fastener.
In another embodiment of the present invention, an open end wrench for use with a fastener having a polygonal gripping portion has an elongated body having a longitudinal axis extending therethrough. A first jaw extends from the body to a first distal end and defines a first engaging surface, a first bite surface adjacent the first engaging surface opposite the first distal end, and a first bite edge between the first bite surface and the first engaging surface. A second jaw that is shorter than the first jaw, extends from the body to a second distal end and defines a second bite surface, a second engaging surface adjacent the second bite surface opposite the second distal end, and a second bite edge between the second bite surface and the second engaging surface. The first jaw and the second jaw form between them a throat having a closed end and an open end opposite the closed end. The first bite surface is disposed at a first angle with respect to the first engaging surface, the first angle extending through the first jaw and measuring less than 140 degrees and greater than or equal to 130 degrees, and the second bite surface is disposed at a second angle with respect to the second engaging surface, the second angle extending through the second jaw and measuring less than 140 degrees and greater than or equal to 130 degrees. The first engaging surface and the second engaging surface are generally parallel to each other and to a first line that intersects the body axis at a point so that a third angle is defined from a portion of the body axis extending from the point toward the elongated body and a portion of the line extending from the point away from the open end of the throat. The third angle is within a range of 30 degrees to 90 degrees, and the first engaging surface and the second engaging surface are separated by a distance greater than an across-flat width of the polygonal gripping portion of the fastener.
In yet another embodiment, An open end wrench for use with a fastener having a polygonal gripping portion has an elongated body having a longitudinal axis extending therethrough. A first jaw extends from the body to a first distal end and defines a first engaging surface, a first chamfered surface adjacent the first engaging surface proximate the jaw first distal end, where the chamfered surface is disposed at an angle relative to the first engaging surface, a first bite surface adjacent the first engaging surface opposite the jaw first distal end, and a first bite edge between the first bite surface and the first engaging surface. A second jaw that is substantially shorter in length than the first jaw extends from the body to a second distal end and defines a second bite surface, a second engaging surface adjacent the second bite surface opposite the second distal end, and a second bite edge between the second bite surface and the second engaging surface. The first jaw and the second jaw form between them a throat having a closed end and an open end opposite the closed end. The first bite surface is disposed at a first angle with respect to the first engaging surface, the first angle extending through the first jaw and measuring less than 165 degrees and greater than or equal to 90 degrees, and the second bite surface is disposed at a second angle with respect to the second engaging surface, the second angle extending through the second jaw and measuring less than 165 degrees and greater than or equal to 90 degrees. A first line intersects a center radius of the fastener that is received between the first and second jaws and the body axis at a point so that a third angle is defined between a portion of the body axis extending from the point toward the elongated body and a portion of the first line extending from the point away from the open end of the throat. The third angle is within a range of 30 degrees to 90 degrees. Additionally, the first engaging surface and the second engaging surface are separated by a distance greater than an across-flat width of the polygonal gripping portion of the fastener.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended drawings, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent same or analogous features or elements of the invention.
Reference will now be made in detail to presently preferred embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope and spirit thereof. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. For purposes of illustration, the present invention is described with regard to a fixed jaw open end wrench, where both jaws are stationary. It should be understood, however, that an adjustable open end wrench, where one jaw is fixed and the other moveable, may also be modified according to the teachings of the present invention. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Referring to
First jaw 14 defines a first receiving area 20, a first generally planar engaging surface 22 and a first generally planar bite surface 24 adjacent to one end of engaging surface 22 so that a bite edge 29 (
Second jaw 16 defines a second receiving area 28, a second generally planar engaging surface 30, and a second generally planar bite surface 32 adjacent one end of engaging surface 30 so that a bite edge 31 (
In the embodiment shown in the figures, second bite surface 32 is defined at the second jaw's distal end (although it should be understood that other configurations can be utilized) so that the second bite surface defines a chamfered surface similar to that of first chamfered surface 26. The chamfered surfaces together assist in loading a fastener between the engaging surfaces. The first and second jaws form a throat therebetween having a first closed end proximate web 18 and a second open end distal from web 18.
First engaging surface 22 and second engaging surface 30 are generally parallel to each other and to a line 34 that intersects a handle center line 44. First and second engaging surfaces 22 and 30 are spaced apart a distance G such that a head 36 of a fastener 38 fits between the engaging surfaces. More particularly, distance G is slightly greater than the across-flat distance between a first flat side 40 and an opposite second flat side 42 of fastener head 36, thereby allowing wrench head 12 to slidingly receive fastener head 36. The spacing between each head flat side and a corresponding engaging surface of the fastener is between 0.001 inches and 0.020 inches, with a preferred distance of 0.001 inches.
An angle α between line 34 and handle center line 44 is approximately sixty degrees.
Thus, wrench head 12 receives fastener head 36 at an approximately sixty degree angle with respect to handle 10. Because line 34 is parallel to first and second engaging surfaces 22 and 30, angle α describes the orientation of these surfaces with respect to handle centerline 44. Thus, as α approaches zero, jaw engaging surfaces 22 and 30 move toward becoming parallel to handle axis 44. Angle α may be in the range of 45 to 90 degrees, although preferably angle α is 60 degrees +/−2 degrees.
In operation, and referring to
More specifically, and referring to
The spacing between bite edges 29 and 31 and fastener center radius 66 dictates the ratio of turning force applied to the fastener and spreading force applied to the jaws. That is, if D1 and D2 are zero, then the spreading force applied to the jaws is greatest since no contact moment is created between the bite edges and the fastener center radius. If, D1 and D2 is greater than zero, however, the amount of spreading force applied to the jaws is reduced due to the moment arm formed between each biting surface 29 and 31 and fastener center radius 66. Furthermore, for optimum torque loading on the fastener edges, D1 should be an equal but opposite distance from center radius 66 as D2. If the distance D1 and D2 are not equal the bite edge closest to center radius 66 will have a larger plowing affect on the fastener head than the other bite edge causing the fastener to rotate in the wrench head so that the forces exerted by each bite edge are equal. Thus, an unequal spacing of the bite edges about center radius 66 can result in damage to the fastener head through excessive plowing by the bite edge closest to center radius 66.
Because the distance between engaging surfaces 22 and 30 is greater than the across-flat distance between flat sides 40 and 42, the wrench head can rotate slightly in the counterclockwise direction while taking up the clearance between the bite surfaces and the fastener edges without placing any load force on the fastener head. Thus, and referring to
“Plowing” refers to the jaw bite edges and surfaces digging into the fastener head so that fastener material builds up in front of the bite surface. This helps to retain the jaws in engagement with the fastener sides at a location sufficiently spaced from fastener corners 50 and 52 (
As noted above, the jaws of an open end wrench are generally exposed to forces tending to spread the jaws apart when the jaws apply torque to a fastener head. To the extent these forces are perpendicular to an elongated portion of either jaw, the force creates a bending moment about the base of the elongated portion. Depending on (1) the magnitude of the force, (2) the distance between the base and the point at which the force is applied, and (3) the jaw's construction, the jaws can bend or even break at the base.
An open end wrench jaw can have a portion thereof extending generally parallel to the wrench body center line. Where the throat opens in line with the wrench body's centerline (i.e. where angle α in
In the embodiment of the present invention shown in
The present embodiment's 60 degree disposition minimizes the length of second jaw 16, thereby decreasing the bending moment that the fastener's reaction force applies to the jaw. Thus, if a reaction force were to be applied directly perpendicularly to engaging surface 30, most of the resulting reaction force would tend to put jaw 16 in compression. Although a component of the reaction force would remain perpendicular to center line 44, the resulting bending moment would be reduced, thereby increasing the amount of torque that could be applied to the wrench without detrimentally bending or breaking the jaw.
As discussed above, however, the difference between the fastener's across-flat dimension, the distance between parallel engaging surfaces 22 and 30, and contact stresses created by the resistance of the fastener allow bite edges 29 and 31 (
In a preferred embodiment, each of forces Ft and Fc is at the same angle φ on either side of center line 44 (shown in
In one embodiment with a throat angle of sixty degrees, included angles β and δ are preferably 135 degrees (preferably ±2 degrees). Accordingly, to the extent to which the engaging and biting surfaces pivot about fastener center radius 66, each angle φ is preferably equal to or in excess of about 15 degrees and less than about 30 degrees to maintain sufficient plowing of bite edges 29 and 31 into the fastener sides. It should be understood that the angle φ for each force vector does not have to be the same in a given wrench design. That is, the angle φ for each bite surface may be adjusted accordingly by varying the angles β or δ to maximize the force component parallel to the wrench axis while also maximizing the plowing effect on the fastener edges. Consequently, the angle φ is a function of the angles α, β, and δ.
As should be apparent, angle α and/or angles β and δ can be adjusted to further increase or decrease angle φ, even to approximately zero degrees. The choice of any given set of angles can depend, for example, on the materials used for the wrench, the expected fastener materials and limitations, if any, on the angle at which it is desired for the wrench to approach and attach to the fastener. The first two factors influence the depth to which the bite edges will plow into the fastener sides and, therefore, the amount of fastener material that builds in front of the bite surfaces and the degree to which the jaws pivot about fastener center radius 66 before plowing begins. Where a fastener is made from a material much softer than that of the wrench jaws, sharper bite edges (i.e. smaller angles β and δ) may plow too deep into the fastener and undesirably gouge its sides.
The attachment angle (i.e. the throat angle α) of a particular wrench design can be affected by the environment in which it is expected the wrench will be used. For very tight areas, for example, it may be desirable to decrease the throat angle so that the throat more closely aligns with the wrench body center line. Generally, one desirable range for throat angle α that permits effective use of the wrench in commercial and do-it-yourself environments is in the range of 40 to 60 degrees. Given this range, and assuming the wrench jaws are made of alloy steel and the fastener head is made of carbon steel, one desirable range for angle β and δ is 130 to 140 degrees. Generally, it is desirable that angle φ be greater than or equal to 15 degrees, with a preferred range being greater than 20 degrees and less 30 degrees, as described above.
As noted above, bite edges 29 and 31 preferably engage the fastener edges within a range of ⅙ to ¼ the distance from respective corners 50 and 52 to the midpoints of their corresponding fastener sides to reduce the likelihood that the wrench jaws will shear the fastener corners. Further in this regard, the wall of first receiving area 20 should be sufficiently deep that corner 50 does not engage the wall after bite edge 29 digs into the fastener side allowing the wrench to rotate slightly with respect to the fastener head as bite edges 29 and 31 plow into the fastener material.
The plowing of bite edges 29 and 31 into the fastener sides, and the resulting application of torque to the fastener through bite surfaces 24 and 32, increases the amount of torque that can be applied to the fastener. As should be understood in this art, when a force is applied to the side of a fastener that rotates about its center radius 66, the component of that force that applies torque to the fastener is that which is perpendicular to a radius extending from the fastener's center point to the point at which the force is applied to the fastener side. As is apparent from
It should be appreciated by those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope and spirit of the invention. It is intended that the present invention cover such modifications and variations as come within the scope and spirit of the appended claims and their equivalents.
This application claims priority to U.S. Provisional Application No. 60/587,925, filed on Jul. 14, 2004, the entire disclosure of which is incorporated by reference herein.
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Number | Date | Country | |
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20060011020 A1 | Jan 2006 | US |
Number | Date | Country | |
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60587925 | Jul 2004 | US |