Patent Application
20060288537
1. Field of the Invention
This invention relates generally to a tool for handling high torque in a nuclear reactor pressure vessel.
2. Description of Related Art
Repairs and inspections performed within a reactor pressure vessel (RPV) such as a boiling water reactor (BWR) are generally performed with ropes and poles for manual manipulation of tools and/or delivery of dedicated automated tools. The RPV is generally a cylindrical shaped vessel and is closed at both ends (e.g., a bottom head and a removable top head). During a reactor shut down, the top head of the RPV is removed so as to inspect or repair a selected component within. Other components in the RPV located between a top guide and a core plate or below the core plate may also be removed. To perform the inspections and/or repairs, an operator stands on a bridge positioned over the RPV and lowers the tool using ropes and poles, which may extend about eighty (80) feet below. The ability to perform such inspections and/or repairs depends on the dexterity of the operator.
Due to the difficulty in accessing certain locations within the RPV, performing the repairs and/or inspections at such locations can be time consuming and burdensome. It is desirable to limit the time required to perform the repairs and/or inspections in a RPV, due to the enormous daily cost of the reactor being shut down (up to almost a million dollars a day in lost revenue). Reducing the amount of time required to perform such inspections and/or repairs also would facilitate reducing radiation exposure to operators, technicians and maintenance personnel, for example.
An approach to repairing and/or inspecting equipments in the RPV has been to use handling poles to attach tools for repairing and servicing. The handling poles are light-weight and thus easy to maneuver within the RPV. Further, handling poles may be designed specifically to handle high-torque. The handling poles may be generally constructed in 10-foot sections and assembled to work in depths of over 80 feet.
However, conventional handling poles typically fail at connection joints at approximately 50 ft lbs of torque. Hence, a way to produce higher torque has been to use heavier poles in excess of 130 lbs to deliver the torque. But heavier poles require the use of a overhead crane to assemble the poles and lift the assembled pole to its location. In addition, it may be desirable to keep the weight of the poles as low as possible in order to allow extended use by an operator. Thus, heavier poles are less desirable than the smaller, lighter handling poles.
Another approach to generate the high-torque for handling poles has been to use a torque multiplier. However, a torque multiplier is generally larger in size than the smaller handling pole and requires additional readings and calibrations.
Exemplary embodiments of the present invention are directed to a handling pole for use in a nuclear reactor. The handling pole may include a pole section, a pole adapter connected to one end of the pole section, and a spade member connected to the other end of the pole section. The pole adapter may include an upper sleeve, and the spade member may include a lower sleeve.
Another exemplary embodiment of the present invention is directed to a method for manufacturing a handling pole. The method may include providing a pole section, attaching an adapter pole to one end of the pole section, attaching a spade member to the other end of the pole section, surrounding the adapter pole with an upper sleeve, and surrounding the spade member with a lower sleeve.
Exemplary embodiments of the present invention will become more apparent by describing, in detail, exemplary embodiments thereof with reference to the attached drawings, wherein like procedures are represented by like reference numerals, which are given by way of illustration only and thus do not limit the present invention.
It should be noted that these Figures are intended to illustrate the general characteristics of method and apparatus of exemplary embodiments of this invention, for the purpose of the description of such exemplary embodiments herein. These drawings are not, however, to scale and may not precisely reflect the characteristics of any given embodiment, and should not be interpreted as defining or limiting the range of values or properties of exemplary embodiments within the scope of this invention. The relative dimensions and size of High Torque Small Handling Pole may be reduced or exaggerated for clarity. Like numerals are used for liked and corresponding parts of the various drawings.
Exemplary embodiments of the present invention may provide an apparatus tool for handling and delivering high-torque. The tool can deliver over 100 ft lbs of torque. The tool may be lightweight so as to be assembled by hand and easily manipulated by an operator. The tool may be manipulated without the need of a overhead crane or hoist. The tool may be the same size as an existing tool, and thus interchangeable with existing tool. The tool may be used as a replacement for heavy-weight high torque tool.
Referring to
The handling pole 10 is adaptable to produce torque over 100 ft-lb. Each section of the handling pole 10 may be 10 feet in length, and designed to work up to 100 feet depth in the reactor. However, it should be appreciated that each handling pole 10 may be designed as 3 feet, 5 feet or other lengths, depending on the application of the pole. The handling pole 10 may also be the same size as an existing pole, and thus interchangeable with the existing pole (e.g., used for general purpose or non-high torque applications). As a result, the handling pole 10 may reduce the overall job time and may save the cost of developing, building and shipping alternate tooling, such as jet pump breaker poles.
It should be appreciated that the handling pole 10 may also be used as a replacement for heavy-weight high torque poles used, for example, in jet pump beam tensioning. The heavy-weight high torque pole is described in co-pending U.S. application entitled “Apparatus and Method for Measuring Rotation During Jet Pump Tensioning”, assigned to General Electric Co., which is hereby incorporated by reference in its entirety.
An upper sleeve 21 may surround the pole adapter 20 as shown in
The pole adapter 20 includes a pair of dowel pins 27 welded to the upper sleeve at both sides (shown in
Referring again to
The spade member 40 includes a spade pin 45 to slidably engage into the J-shaped slots 25. The spade pin 45 has a dimension to engage with the J-shaped slots 25 and withstand the produced torque without failure. The spade member 40 may be bored with a hole approximately 6 mm through and machined on both sides of the spade member 40 so that the spade pin 45 can be inserted. The spade pin 45 is welded to the spade member 40 at both sides in the machined slot (shown in
The spade member 40 is attached to the pole section 15 via a pair of lower pins 37. The lower pins 37 may be similar and may function the same as the dowel pins 27 found in the pole adapter 20. The area engaging the spade member 40 and the pole section 15 is surrounded with a lower sleeve 30 for reinforcing the connection. The lower sleeve 30 is also attached to the spade member 40 through the pair of lower pins 37. The pins 37 are welded to the sleeve 30 at both sides to provide attachment to the pole section and to transmit the high torque. In other words, the lower pins 37 may penetrate the lower sleeve 30, the pole section 15 and then the spade member 40, and penetrate out the other side (e.g., the spade member 40, the pole section 15 and then the lower sleeve 30). The lower pins 37 are welded to the lower sleeve 30 on both sides to prevent buckling of the thinned area of the section pole 15 and transmit torque through the spade pins 45.
The lower sleeve 30 may be made of, for example, but not limited to, stainless steel, aluminum, steel, engineered plastic materials and/or any combination thereof. In an example, the lower sleeve 30 may be made from the same material as the upper sleeve 21 for ease in manufacturing. The pins 37 may be made from, for example, but not limited to, stainless steel. The lower pins 37 may be ¼ inch in diameter. It should be appreciated that other diameter sizes may be employed.
Referring again to
Exemplary embodiment of the present invention provides the pole adapter having a J-shaped slot which receive and interlock with a corresponding pin on an adjacent handling pole. The J-shaped slot prevents and/or reduces the pole adapter from dis-engaging with the spade member.
Exemplary embodiment of the present invention provides a pair of upper pins welded to the upper sleeve at both sides to prevent the pole section from buckling around the upper pins.
Exemplary embodiment of the present invention provides a pair of lower pins welded to the lower sleeve at both sides to prevent the pole section from buckling around the lower pins.
Exemplary embodiment of the present invention provides the spade member having a spade pin to slidably engage into J-shaped slots. The spade pin welded to the spade member at both sides of the spade member prevents buckling.
Exemplary embodiment of the present invention provides machining at least one hole in both sides of the upper sleeve, adapter pole and the pole section, inserting at least one upper pin into the hole, and welding at least one upper pin on the upper sleeve.
Exemplary embodiments of the present invention may provide an apparatus tool for handling high-torque over 100 ft lbs. The handling tool may be lightweight so as to be assembled by hand and easily manipulated by the operator without the need of a overhead crane or hoist.
The exemplary embodiments of the present invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as departure from the spirit and scope of the exemplary embodiments of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
