High uniformity diffuser lens structure

Abstract
A high uniformity diffuser is provided, wherein a light emission surface of the diffuser is added with prismatic lenses, such that a passage of light is changed through refraction or reflection caused when the light of lamps passes through the lens, in order to achieve an effect of scattering the light.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 shows a schematic view of a lens of the present invention.



FIG. 1-1 shows a local exploded view of a lens of the present invention.



FIG. 2 shows a second schematic view of a lens of the present invention.



FIG. 2-1 shows a second local exploded view of a lens of the present invention.



FIG. 3 shows a third schematic view of a lens of the present invention.



FIG. 3-1 shows a third local exploded view of a lens of the present invention.



FIG. 4 shows a fourth schematic view of a lens of the present invention.



FIG. 4-1 shows a fourth local exploded view of a lens of the present invention.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring to FIG. 1 and FIG. 1-1, a plate of light emission surface of a diffuser of the present invention is added with a prismatic lens structure 10 which includes upper, middle, and lower layers 11, 12, 13 that are assembled together by an extrusion die and then are formed into the prismatic shape through a forming roller. The upper layer 11 is a part made by a secondary extruder, the middle layer 12 is a part made by a primary extruder, and the lower layer 13 is a part made by a secondary extruder.


Referring to FIG. 2 and FIG. 2-1, a plate of light emission surface of a diffuser of the present invention is added with a trapezoidal lens structure 20 which includes upper, middle, and lower layers 21, 22, 23 that are assembled together by an extrusion die and then are formed into the trapezoidal shape through a forming roller. The upper layer 21 is a part made by a secondary extruder, the middle layer 22 is a part made by a primary extruder, and the lower layer 23 is a part made by a secondary extruder.


Referring to FIG. 3 and FIG. 3-1, a plate of light emission surface of a diffuser of the present invention is added with a prismatic lens structure having an arc-shape tip 30 which includes upper, middle, and lower layers 31, 32, 33 that are assembled together by an extrusion die and then are formed into the shape of prism with the arc-shape tip through a forming roller. The upper layer 31 is a part made by a secondary extruder, the middle layer 32 is a part made by a primary extruder, and the lower layer 33 is a part made by a secondary extruder.


Referring to FIG. 4 and FIG. 4-1, a plate of light emission surface of a diffuser of the present invention is added with an arc-shape lens structure 40 which includes upper, middle, and lower layers 41, 42, 43 that are assembled together by an extrusion die and then are formed into the arc-shape through a forming roller. The upper layer 41 is a part made by a secondary extruder, the middle layer 42 is a part made by a primary extruder, and the lower layer 43 is a part made by a secondary extruder.


The aforementioned lens structures 10, 20, 30, 40 can be a PMMA (Polymethylmethacrylate), MS (Monostyrene), PS (Polystyrene), or PC (Polycarbonate) material, wherein the light diffusant is only added into the upper layers 11, 21, 31, 41, or is only added into the lower layers 13, 23, 33, 43, or is only added into the middle layers 12, 22, 32, 42, or is added at a same time into the upper and middle layers 11, 12, 21, 22, 31, 32, 41, 42, or is added at a same time into the middle and lower layers 12, 13, 22, 23, 32, 33, 42, 43, or is added at a same time into the upper and lower layers 11, 13, 21, 23, 31, 33, 41, 43, or is added at a same time into the upper, middle, and lower layers 11, 12, 13, 21, 22, 23, 31, 32, 33, 41, 42, 43.


The aforementioned lens structures 10, 20, 30, 40 can be also added with an ultraviolet light absorbent, which can be only added into the upper layers 11, 21, 31, 41, or can be only added into the lower layers 13, 23, 33, 43, or can be only added into the middle layers 12, 22, 32, 42, or can be added at a same into the upper and middle layers 11, 12, 21, 22, 31, 32, 41, 42, or can be added at a same time into the middle and lower layers 12, 13, 22, 23, 32, 33, 42, 43, or can be added at a same time into the upper and lower layers 11, 13, 21, 23, 31, 33, 41, 43, or can be added at a same time into the upper, middle, and lower layers 11, 12, 13, 21, 22, 23, 31, 32, 33, 41, 42, 43.


In a practical application, the advantages of new design can be described below.


Due to environmental protection, high price for acquiring the cold cathode fluorescent lamp and the power adapter, and difficult in acquiring in the new design, the light can be reconfigured through the prismatic lenses to reduce the amount of use of the cold cathode fluorescent lamps, and the light can be scattered to achieve the uniformity by properly adding the light diffusant, so as to shade the non-uniformity of brightness caused by the enlargement of distance between the lamps. In terms of the plate to be extruded, the complexity in manufacturing will not be increased, thereby facilitating the production. Therefore, the new diffuser design is provided with the advantages of improving the function of diffuser and of lowering the cost.


For example, an EML (Electro-absorption Modulator Laser)—the diffuser having a light emission surface which is formed into the prismatic lenses—produced by the present inventor is compared with an EMS (Enhanced Message Service) product. The pitch of prismatic lenses is 0.4 mm, the angle of lens is 110°, the thickness of upper and lower layers is 0.1 mm, and the distance between the lamps is 30 mm. After the diffuser is formed and cut into a proper shape, it is emplaced at a backlight source of direct type cold cathode fluorescent lamp to proceed with the measurement and to compare the results.


In the new design, the passage of light can be adjusted through a change of angle and distribution of the prismatic lenses, and the flexibility of product will be better than that of the conventional product, through adjusting the amount of light diffusant to be added into the surface layers of plate. On the other hand, the diffusion effect of light diffusant is directionless, and manifests an irregular scattering effect. For the light of prismatic lenses, a different structure, shape, and angle can be designed, according to the distance between the lamps, the height from the diffuser, and the gap between the lamp and a reflection plate, in the backlight module. Therefore, in the design of displayers, more space is provided for a designer, such that products can be designed according to different requirements, to improve a utilization of the light.


Accordingly, in the present invention, the surface of plate is formed into the three-dimensional structure in different shape, in order to change the passage of light, along with an addition of different diffusant, such that the light emitted from the CCFL in the backlight module is uniformly scattered, and the amount of use of the cold cathode fluorescent lamps can be decreased, thereby achieving the effect of optical uniformity after the light comes out of the light emission surface.


It is of course to be understood that the embodiments described herein is merely illustrative of the principles of the invention and that a wide variety of modifications thereto may be effected by persons skilled in the art without departing from the spirit and scope of the invention as set forth in the following claims.

Claims
  • 1. A high uniformity back light diffuser comprising: a planar substantially transparent lower diffusing layer having a first major surface facing a backlight source and an opposing second major surface, said lower diffusing layer selectively containing a light diffusant, and an ultraviolet light absorbent, each in controllably variable concentrations;a planar substantially transparent middle diffusing layer having a first major surface extrusion bonded to the second major surface of said lower layer and an opposing second major surface, said middle diffusing layer selectively containing a light diffusant, and an ultraviolet light absorbent, each in controllably variable concentrations;a substantially transparent upper diffusing layer having a first major surface extrusion bonded to the second major surface of said middle layer, said upper diffusing layer selectively containing a light diffusant, and an ultraviolet light absorbent, each in controllably variable concentrations; anda prismatic lens structure formed on an upper light emission major surface of the upper layer on the reverse of the back light diffuser from the backlight source;wherein the geometry of the prismatic lens, and the concentrations of diffusant and ultraviolet absorber, may be adjusted according to the spacing between backlight sources to produce a uniformiy bright diffuse light emission.
  • 2. The high uniformity back light diffuser according to claim 1, wherein the lens structure is in a trapezoidal shape.
  • 3. The high uniformity back light diffuser according to claim 1, wherein the lens structure is in a prismatic shape with an arc-shape tip.
  • 4. The high uniformity back light diffuser according to claim 1, wherein the lens structure is in an arc shape.
  • 5. The high uniformity back light diffuser according to claim 1, wherein the upper layer is added with a light diffusant and an ultraviolet absorbent.
  • 6. The high uniformity back light diffuser according to claim 1, wherein the lower layer is added with a light diffusant and an ultraviolet absorbent.
  • 7. The high uniformity back light diffuser according to claim 1, wherein the upper and lower layers are added with a light diffusant and an ultraviolet absorbent.
  • 8. The high uniformity back light diffuser according to claim 1, wherein the middle layer is added with a light diffusant and an ultraviolet absorbent.
  • 9. The high uniformity back light diffuser according to claim 1, wherein the middle and lower layers are added with a light diffusant and an ultraviolet absorbent.
  • 10. The high uniformity back light diffuser according to claim 1, wherein the upper and middle layers are added with a light diffusant and an ultraviolet absorbent.
  • 11. The high uniformity back light diffuser according to claim 1, wherein the upper, middle, and lower layers are added with a light diffusant and an ultraviolet absorbent.
  • 12. The high uniformity back light diffuser according to claim 1, wherein at least one diffusing layer of the diffuser is made of PMMA.
  • 13. The high uniformity back light diffuser according to claim 1, wherein at least one diffusing layer of the diffuser is made of MS.
  • 14. The high uniformity back light diffuser according to claim 1, wherein at least one diffusing layer of the diffuser is made of PS.
  • 15. The high uniformity back light diffuser according to claim 1, wherein at least one diffusing layer of the diffuser is made of PC.