The invention relates to a high vacuum container and an adjusting device, more particularly, to a high vacuum container with high concentricity between an inner container body and an outer container body and an adjusting device thereof.
A high vacuum container includes an outer container body and an inner container body. When the outer container body is sleeved onto outside of the inner container body to form the high vacuum container, the position accuracy of the inner container inside the outer container body should be high to ensure the concentricity of the outer container body and the inner container body.
(1) fixing the outer container body 1′ with several openings H′ defined onto the wall thereof and placing rails R inside the outer container body 1′;
(2) pushing a rail tooling 3′ against left side end cover 21′ and a movable tooling 4′ against right side end cover 22′ of the inner container body 2′ respectively, and then moving the inner container body 2′ by the rail tooling 3′ along the rails R laid on the bottom wall of the outer container body 1′ and the movable tooling 4′ hanged up along the direction A in
(3) after placing the inner container body 2′ into the accommodating space of the outer container body 1′ by the rail tooling 3′ and the movable tooling 4′, then adjusting the relative position of the inner container body 2′ to the outer container body 1′ by adjusting the position of the rail tooling 3′ against the left side end cover 21′, thereby achieving the centralized positioning,
(4) fixing the relative position of the inner container body 2′ to the outer container body 1′ by eight supporting assemblies 5′ of the high vacuum container as shown in
As shown in
The heat insulating pipes 53′ are arranged along the radial direction of the inner container body and the outer container body, and the length of the heat insulating pipe 53′ is predetermined from the theoretical calculation. For example, the length is half of the difference between the diameter of the outer container body and the diameter of the inner container body. In practical application, the eight-point positioning method has drawbacks as follows: because of the length of the heat insulating pipe being deduced from theoretical calculation, during the assembling process, the concentricity of the inner container body and the outer container body cannot be adjusted due to operation and manufacture errors, and the concentricity can not meet the requirement of tolerance in the scope of ≦±5 mm.
One object of the invention is to solve the problem that the conventional technology cannot meet the concentricity requirement of tolerance in the scope of ≦±5 mm, and provides a high vacuum container which can meet the concentricity requirement and its adjusting device.
To solve the problem above, the invention provides a high vacuum container includes an inner container body, an outer container body, a first group of supporting devices and a second group of supporting devices, the outer container body being provided with a plurality of openings corresponding to the first group of supporting devices and the second group of supporting devices. Each group of the supporting devices including four supporting assemblies around circumference of the high vacuum container, and two said supporting assemblies being disposed at upper portion of the high vacuum container, and the other two said supporting assemblies being disposed at lower portion of the high vacuum container. Each supporting assembly including a base plate welded at outer surface of the inner container body and a heat insulating pipe extending along a radial direction of the high vacuum container, one end of the heat insulating pipe abutting against the base plate. The four supporting assemblies at the lower portion of the high vacuum container further include four fixing elements respectively, and each fixing element is partly inserted into the outer container body through the opening. Each fixing element includes a top plate and a bending portion, and the bending portion bends vertically from the edge of the top plate and towards inner part of the high vacuum container, and sleeves onto outside of the heat insulating pipe, and outer surface of the bending portion is welded to the outer container body at the opening.
In a preferred embodiment of the invention, each of the two supporting assemblies in each group of the supporting devices at upper portion of the high vacuum container comprises an upper fixing pipe and a cover plate, and the upper fixing pipe is welded to the cover plate, and the cover plate is welded to and conformably covers the outer surface of the outer container body, and the upper fixing pipe goes through the opening of the outer container body, and sleeves onto outside of the other end of the heat insulating pipe.
In a preferred embodiment of the invention, four supporting assemblies in the first group of supporting devices are disposed at the rear portion of the high vacuum container, and each of the supporting assemblies in the first group further comprises a lower fixing pipe, which is welded at the base plate and sleeves onto outside of said one end of the corresponding heat insulating pipe
In a preferred embodiment of the invention, the supporting assemblies in one group at the upper portion of the high vacuum container are positioned respectively with an angle of 45° or 135° relative to a horizontal center line of the high vacuum container, and the supporting assemblies in one group at the lower portion of the high vacuum container are positioned respectively with an angle of −60° or −120° relative to the horizontal center line of the high vacuum container.
In a preferred embodiment of the invention, each fixing element is a hollow pillar with the top plate and a side wall.
The invention also discloses an adjusting device for adjusting a concentricity of an inner container body relative to an outer container body of a high vacuum container above. The adjusting device includes a bracket and an elevating part which is capable of raising and lowering the fixing element, the bracket is disposed at the outer part of the lower portion of the outer container body of the high vacuum container, and the elevating part pushes against the top plate of the fixing elements and drives the fixing elements to move.
The invention replaces the un-adjustable eight-point supporting devices with an adjustable supporting structure at the lower portion of the high vacuum container, ensures the concentricity of the inner container body and the outer container body and reduces the affection to the concentricity caused by different kinds of error.
To achieve the object above, the invention provides a high vacuum container and an adjusting device which can meet the concentricity requirement.
The supporting assemblies 31c and 31d are symmetrically arranged at the lower portion of the high vacuum container. Each of the supporting assemblies 31c and 31d includes a base plate 311, a lower fixing pipe 312 and a heat insulating pipe 313. The structure and connecting manner of the supporting assemblies 310 and 31d are the same as those of the base plates 311, the lower fixing pipes 312 and the heat insulating pipes 313 of the supporting assemblies 31a and 31b at the upper portion. The difference is that each of the supporting assemblies 31c and 31d at the lower portion includes neither an upper fixing pipe 314 nor a cover plate 315, but includes a fixing element 316. The fixing element 316 is inserted through the opening H of the outer container body 1 and partly embedded in the high vacuum container, sleeving onto outside of the lower end of the heat insulating pipe 313. The fixing element 316 includes a top plate 3161 and a bending portion 3162, the bending portion 3162 extends vertically from the edge of the top plate 3161 and towards the inner part of the high vacuum container, sleeving onto outside of the heat insulating pipe 313. The outer surface of the bending portion 3162 abuts against the opening H of the outer container body 1. In a preferred embodiment, the fixing element is preferably a hollow cylinder with a top plate and a side wall. The side wall matches with the opening H, and the outer surface of the side wall is welded and fixed to the opening H of the outer container body 1. The bracket 41 of the adjusting device is welded at the outer part of the outer container body 1 to make the outer container body 1 stably disposed at a base. The elevating part 42 fixed in the bracket 41 abuts against the top plate 3161 of the fixing element 316. The elevating part 42 drives the fixing element 316, the heat insulating pipe 313 and the inner container body 2 to move upward or downward, thereby adjusting the relative position of the inner container body 2 to the outer container body 1. In practical application, the bending portion 3162 of the fixing element has enough length for about ±40 mm adjusting allowance, to achieve the centralized positioning between the inner container body and the outer container body accurately.
Similar with the method for assembling the supporting devices 31 in the first group, the method for assembling the supporting devices 32 in the second group includes the following steps: firstly, welding the base plate 321 to the outer surface of the inner container body 2 in advance, assembling the heat insulating pipe 323 at the lower portion with the predetermined length from the theoretical calculation and the fixing element 326, and pushing the elevating part 42 against the fixing element 326 to adjust the inner container body 2 to proper position, then assembling the heat insulating pipe 323 at the upper portion, and assembling the cover plate 325 with the upper fixing pipe 324 through the opening H. In an embodiment, the fixing element 326 also includes a top plate 3261 and a bending portion 3262, and the bending portion 3262 bends vertically from the edge of the top plate 3261 and towards the inner side of the high vacuum container, which is the same as the fixing element 316 in
In a preferred embodiment of the invention, among the supporting assemblies 31a to 31d and 32a to 32d in the two groups of supporting devices 31 and 32 on the inner container body 2, the supporting assemblies 31a, 31b, 32a and 32b at the upper portion of the high vacuum container are disposed at positions having angle of 45° or 135° relative to the horizontal center line L of the high vacuum container, and the supporting assemblies 31c, 31d, 32c and 32d at the lower portion of the high vacuum container are disposed at positions having angle of −60° or −120° relative to the horizontal center line L of the high vacuum container.
The assembling steps of the embodiment of the invention are shown hereinbelow:
(1) determining the theoretical distance between the inner container body and the outer container body according to the diameter of the inner container body and the diameter of the outer container body, and determining the length of each of the four heat insulating pipes 313 and 323 at the lower portion. For example, when the heat insulating pipes 313 and 323 are arranged along the radial direction, the length of each of the heat insulating pipes 313 and 323 is half of the diameter difference of the outer container body and the inner container body.
(2) before the assembling process, welding film base plates 311 and four lower fixing pipes 312 at the corresponding positions at the rear portion of the inner container body 2, in which the fixing pipes 312 are welded at the base plates 311 along the radial direction of the inner container body 2; welding four base plates 321 without the lower fixing pipes at the front position of the inner container body 2; thereby the inner container body 2 is deformable forward and backward relative to the outer container body 1, thereby eliminating the temperature stress due to heat-expansion and cold-contraction.
(3) forming a plurality of openings H on the outer container body 1 corresponding to the supporting devices, fixing the outer container body 1 to a wheel shelf or a landing device (not shown) and moving the inner container body 2 into the outer container body 1 by a rail tooling or a movable tooling.
(4) welding brackets 41 at the openings H at the lower portion of the outer container body 1, assembling the heat insulating pipes 313 and 323, the fixing elements 316 and 326 and the elevating part 42 at the lower portion, sleeving the fixing elements 316 and 326 onto the heat insulating pipes 313 and 323, adjusting front portion and the rear portion of the high vacuum container by the elevating part 42 to ensure the concentricity. The distance between the inner container body and the outer container body is precisely measured to ensure the concentricity is in the scope of ≦±5 min.
(5) after accurate adjustment, welding and fixing the lower fixing elements 316 and 326 onto the outer container body 1. Then, measuring the length of the heat insulating pipes 313 and 323 at the upper portion, and fixing the heat insulating pipes 313 and 323 with the predetermined length to the base plates 311 and 321 at the upper portion of the inner container body 2, and placing the cover plates 315 and 325 with the upper fixing pipes 314 and 324 onto the heat insulating pipes 313 and 323 at the upper portion to make the cover plates 315 and 325 conformably cover the outer container body 1, and then welding the cover plates 315 and 325 to the outer container body 1.
According to the preferred embodiment of the high vacuum container and its adjusting device, the placement of the fixing parts 316 and 326 can simplify the manufacturing process and make the connection stable. Besides, the bending portion of the fixing element sleeves onto the heat insulating pipes 313 and 323, and the top plate of the fixing element is supported by the elevating part 42, and a ±40 mm adjusting allowance, is ensured. As a result, the accurate centralized positioning of the high vacuum container is achieved. Besides, the supporting devices in the invention are not limited to be two groups, and the skilled person in the art can add more supporting devices to perform the adjusting and positioning function.
The invention can ensures the concentricity of the inner container body and the outer container body and reduces the affection to the concentricity caused by different kinds of error, taking place of un-adjustable eight-point supporting devices with an adjustable supporting structure at the lower portion of the high vacuum container. Although the invention has been described as above in reference to several typical embodiments, it is to be understood that the terms used therein are just illustrative and exemplary rather than restrictive. Since the invention can be applied in various forms without departing from the spirit or principle of the invention, it is to be understood that the abovementioned embodiments will not be limited to any specific details mentioned above, rather, they should be construed broadly in the spirit or concept of the invention defined by the appended claims. Therefore, the present invention aims to cover all the modifications or variations falling within the protection scope defined by the appended claims.
Number | Date | Country | Kind |
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201220076392.6 | Mar 2012 | CN | national |