Polished rod blow out preventers (rod BOPs) are a common piece of equipment that have been used for years to seal off wells when the fluids are not at the planned operational conditions. As oil wells have evolved due to the changing operational conditions, so to have the BOPs needed to change.
The current method of sealing a well consists of a combination of a rubber seal material and a rigid metal body. These designs either involve molding the rubber entirely around the metal body or into a groove on the face and around the outside of the metal body. Previously as the rubber seal component would wear due to extended use, the entire ram assembly would be discarded and replaced. However, due to new environmental and economic concerns, the need for a replaceable rubber seal has developed.
New oil extraction methods are also causing a change in the conditions these BOPs have historically seen. From a combination of hydraulic fracturing and horizontal drilling, existing oil wells can see increased oil pressure that they were not initially designed to handle.
With the need for a replaceable seal and new oil extraction methods arose new problem, as rams were closed the annulus between the polished rod and BOP body would decrease. The decrease in the area causes and increase in the velocity of the fluid as it continues to flow at high pressure. This combination of high velocity and high pressure often would cause the seals to be ripped out of the groove on the metal block. Examples of known seals and ram seal assemblies that seek to address these concerns are disclosed in in U.S. Pat. No. 10,221,646 and Canadian Patent No. 2,716,430. These prior seals and ram seal assemblies have been found to be sub-optimal and a need has been identified for a new and improved seal, ram seal assembly, and ram body for receiving a seal that overcome deficiencies with known designs while providing better overall results.
In accordance with one aspect of the present development, a blowout preventer ram seal includes a first section including a curved region with opposite first and second ends and a central portion that extends between and interconnects the first and second ends. A second section extends between and interconnects the first and second ends of the first section such that a seal opening is defined between the first section and second section. The second section includes a sealing region comprising a sealing region thickness. A central retention boss is connected to the sealing region and projects into the seal opening toward the first seal section. The central retention boss includes a retention boss thickness that is greater than the sealing region thickness such that the central retention boss is enlarged relative to the sealing region. First and second lateral retention bosses are respectively connected to the first and second opposite ends of the first seal section. The first and second lateral retention bosses extend outward from one side of the first seal section such that both of the first and second lateral retention bosses extend outwardly from the first seal section in the same direction and are arranged parallel and spaced-apart from each other.
In accordance with another aspect of the present development, a ram seal assembly for a blowout preventer includes a metal ram body including a cylindrical outer surface and opposite inner and outer faces. The outer face includes a ram shaft coupling structure adapted to be connected to an associated ram shaft. The ram body further includes a continuous outwardly opening seal-receiving groove that extends along the ram body. The groove comprising a first section including first and second ends located respectively on first and second lateral sides of the ram body, a second section that extends across the inner face of said ram body between the first and second ends of said first section, a third section connected to the second section, and first and second lateral boss recesses located on the opposite lateral sides of the ram body. An elastomeric ram seal is located in the seal-receiving groove. The seal includes a first seal section comprising a curved region including opposite first and second ends and a central portion that extends between and interconnects the first and second ends. A second seal section extends between and interconnects the first and second ends of the first seal section such that a seal opening is defined between the first seal section and second seal section. The second seal section includes a sealing region comprising a sealing region thickness. A central retention boss is connected to the sealing region and that projects into the seal opening toward the first seal section. The central retention boss includes a retention boss thickness that is greater than the sealing region thickness such that the central retention boss is enlarged relative to the sealing region. First and second lateral retention bosses are respectively connected to the first and second opposite ends of the first seal section. The first and second lateral retention bosses extends perpendicularly outward from one side of the first seal section such that both of the first and second lateral retention bosses extend outwardly from the first seal section in the same direction and are arranged parallel and spaced-apart from each other. The first seal section is seated in the first groove section, the second seal section is seated in the second groove section, the central retention boss is seated in the third groove section, and the first and second lateral retention bosses are respectively seated in the first and second lateral boss recesses.
A first aspect of the present development relates to a blowout preventer (BOP) ram seal S as shown in
The seal S and ram body RB can each be made from a variety of conventional materials and manufacturing techniques without departing from the scope and intent of the invention. In one embodiment, the seal S comprises a one-piece molded polymeric structure such as a one-piece elastomeric structure comprising nitrile rubber, a fluorinated, carbon-based synthetic rubber (fluoroelastomer) such as FKM, or another suitable elastomeric compound or blend thereof. In one embodiment, the seal is injection molded but it can be formed using any other suitable process. The ram body RB can be a one-piece or structure comprising a metal such as high-grade carbon steel or high-grade stainless steel or another suitable metal. Other materials and structures can be used as are generally known in the art.
Referring particularly to
The one-piece elastomeric seal body SB comprises a first portion or first section S1 comprising a curved (e.g., semi-circular) central region or portion S1c with opposite first and second ends S1a, S1b that are arranged parallel to each other. The curved central portion S1c extends between and interconnects the opposite first and second ends S1a, S1b. The first section S1 comprises a mid-point S1d located on the curved central portion S1c halfway between the opposite first and second ends S1a, S1b which is the deepest point of the curved portion S1c. The first section S1 is shown with a circular cross-section such that it comprises a cylindrical outer surface S1e. The first section S1 defines a substantial part of the periphery such as at least a majority of the periphery (e.g., >50%) of the seal opening SO.
The seal body SB further comprises a second, inner section S2 that extends between and interconnects the opposite first and second ends S1a, S1b of the first section Si to complete the periphery of the seal opening SO such that the first and second sections S1,S2 cooperate to define the seal opening SO and its periphery, i.e., the periphery of the seal opening SO is defined by the first and second seal sections S1,S2. The second section S2 lies in the same plane as the first section S1 and comprises opposite first and second ends S2a, S2b that are connected respectively to the first and second ends S1a, S1b of the first section S1. The first and second ends S2a, S2b of the second section S2 are coaxially aligned along a second section axis S2X that extends between the opposite first and second ends S1a, S1b of the first section S1.
Between its opposite first and second ends S2a, S2b, the second section S2 defines an enlarged seal region or sealing region SR that, in the illustrated embodiment, comprises a semi-circular seal recess RC with a circular radiused inside surface that is adapted and configured to sealingly engage the outer cylindrical surface of an associated polished rod or other cylindrical rod or member of an associated oil or gas well. In the illustrated embodiment, the seal recess RC is semi-circular and extends through an arc of or comprising 180 degrees as it extends between and interconnects the opposite first and second ends S2a, S2b of the second section S2. The arcuate seal recess RC is terminated at it opposite first and second ends RC1, RC2 by first and second seal (or sealing) faces RC1f, RC2f that can be planar as shown or otherwise conformed and adapted to mate in a fluid tight manner with corresponding seal faces RC2f, RC1f of a second identical seal S of an adjacent second ram seal assembly RSA of a pair of ram seal assemblies RSA such as the first and second ram seal assemblies RSA1, RSA2 as described in further detail below and shown in
The seal body SB further comprises a bulbous central retention boss S3 that is connected to and that projects from the end wall SRc of the seal region SR of the second section S2 opposite the seal recess RC outwardly or rearwardly into the seal opening SO away from the seal recess RC toward the mid-point S1d of the first seal section S1. The central retention boss S3 is aligned with the seal recess RC but on the opposite side of the second section S2 as compared to the seal recess RC. In the illustrated embodiment, the retention boss S3 comprises a partially cylindrical cross-section and partially cylindrical outer surface S3a (where “partially cylindrical” means a radiused cross-section or radiused outer surface that extends for less than 360 degrees about its center), and the central retention boss S3 is bulbous or enlarged relative to the adjacent connecting part or neck S3C of the second section S2 by which the retention boss S3 is attached to the second section S2. As shown, the central retention boss S3 comprises a maximum thickness or outside diameter OD (
The seal body SB further comprises first and second lateral retention bosses S4a, S4b that are respectively connected to the first and second opposite ends S1a, S1b of the first seal section S1. These lateral retention bosses S4a, S4b extend perpendicularly outward from one side of the first seal section 51 in the same direction with respect to each other such that the lateral retention bosses S4a, S4b are arranged parallel and spaced-apart relative to each other. The first and second lateral retention bosses S4a, S4b are thus arranged to extend perpendicularly outward from the plane in which the first and second seal sections S1,S2 and the seal retention boss S3 are located.
The metal ram body RB is dimensioned and conformed for operative securement of the seal S thereto to define the ram seal assembly RSA. The seal S is removable from the ram body RB by manual operation for installation and repair or replacement, but the seal S is designed to resist movement or “extrusion” during use so that it remains connected to the ram body RB in its operative position as shown in
Shown by itself in
A continuous outwardly opening seal-receiving groove G extends along the ram body RB and is adapted and configured for operative installation and securement of the seal S. The groove G comprises a first section G1 adapted to receive and retain the first section S1 of the seal. The first groove section G1 extends from a first end G1a located on a first lateral side of the ram body RB across the ram body outer surface RB1 to a second end G1b located on a second lateral side of the ram body RB.
The groove G further comprises a second section G2 adapted to receive and retain the second section S2 of the seal S. The second section G2 of the groove extends across the inner face F1 and includes opposite first and second ends G2a, G2b that connect respectively to the first and second ends G1a, G1b of the first groove section G1. The second groove section G2 includes a portion Glc that extends through the semi-cylindrical body recess BR to receive the sealing region SR of seal S so that the seal recess RC is aligned with the body recess BR and positioned to engage the cylindrical outer surface of a polished rod or other cylindrical member located in the body recess BR as shown in
The groove G further comprises a third, central boss receiving section G3 connected to the second section G2 that is adapted to receive and retain the retention boss S3 of the seal S. As best seen in
The groove G further comprises first (left) and second (right) lateral boss recesses G4a and G4b that are located on opposite lateral sides of the ram body RB. The first lateral boss recess G4a is located at the intersection of the first end G1a of the first groove section G1 and the first end G2a of the second groove section G2. Likewise, the second lateral boss recess G4a is located at the intersection of the second end G1b of the first groove section G1 and the second end G2b of the second groove section G2. The first and second lateral boss recesses G4a, G4b are adapted to closely receive and retain the lateral retention bosses S4a, S4b of the seal S, respectively, as shown in
As shown in
In an alternative embodiment, the ram seal assemblies RSA are configured as blind ram seal assemblies as shown at RSA′ in
Unlike the seal S, the second section S2′ of the blind ram seal S′ comprises a straight sealing region SR′ that comprises a flat seal face SRF′ in the illustrated embodiment. The seal face SRF′ can alternatively comprise curved or angled regions instead of a planar or flat face. The central, semi-cylindrical central retention boss S3′ of the seal S′ is aligned with and extends for a length L′ along the straight sealing region SR′ on the rear side, opposite the flat seal face SFR′ such that the central retention boss S3′ overlaps or is axially coextensive with the straight sealing region SR′ for a length RL′. Correspondingly, the inner face F1′ of the ram body RB′ is flat and omits the recess BR of the ram body RB. The second groove section G2′ of the ram body RB′ extends straight across the inner face F1′.
As shown in
Accordingly, those of ordinary skill in the art will recognize that a ram seal S, S′ provided in accordance with the present development can comprise at least one seal face such as the seal face SRF′ of the seal S′, or the first and second seal faces RC1f, RC2f of the seal S.
In the preceding specification, various embodiments have been described with reference to the accompanying drawings. It will, however, be evident that various modifications and changes may be made thereto, and additional embodiments may be implemented, without departing from the broader scope of the invention as set forth in the claims that follow. The specification and drawings are accordingly to be regarded in an illustrative rather than restrictive sense.
The present application claims priority from and benefit of the filing date of U.S. provisional application Ser. No. 63/167,614 filed Mar. 29, 2021, and the entire disclosure of said provisional application is hereby expressly incorporated by reference into the present specification.
Number | Date | Country | |
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63167614 | Mar 2021 | US |