The present invention is directed to liquid process equipment for treatment of a substrate (wafer) and more specifically, to a high velocity spray (HVS) dispense arm assembly that provides a gas shield nozzle that is arranged to dispense (blow) compressed gas out circumferentially around the HVS dispense arm to reduce or eliminate mist from contacting surfaces above the substrate being treated within process equipment.
An HVS dispense arm is used to dispense liquid process chemistry at high velocity out of a nozzle towards a wafer or other substrate. This high speed is achieved through the addition of compressed gas (typically nitrogen gas) to the chemistry at the point of dispense within the nozzle. The high speed thus achieved aids certain processes, but causes the chemistry to splash off of the wafer and form a mist within the process equipment. For reasons of cleanliness, it is desirable to keep the mist from contacting surfaces above the wafer within the process equipment. There is therefore a desire to provide a dispense arm that reduces or eliminates mist from contacting surfaces above the wafer within the process equipment.
The following description is directed to an HVS dispense arm construction. The referenced device is now described more fully with reference to the accompanying drawings, in which one or more illustrated embodiments and/or arrangements of the apparatuses and methods are shown. The apparatuses and methods are not limited in any way to the illustrated embodiments and/or arrangements as the illustrated embodiments and/or arrangements described below are merely exemplary of the present apparatuses and methods, which can be embodied in various forms as appreciated by one skilled in the art. Therefore, it is to be understood that any structural and functional details disclosed herein are not to be interpreted as limiting the present application, but rather are provided as a representative embodiment and/or arrangement for teaching one skilled in the art one or more ways to implement the present apparatuses and/or methods. Moreover, just because a certain feature is depicted in combination with a particular set of other features, no intent to so limit the invention can be inferred and each feature can be combined with any other set of other features. Accordingly, certain aspects of the present apparatuses and methods can take the form of an entirely hardware embodiment or an embodiment combining software and hardware.
In accordance with the present invention, an HVS dispense arm construction is provided and is configured such that a compressed gas, such as nitrogen, is pumped or otherwise flows through a nozzle to prevent the mist created by the HVS dispense arm from spreading above the process equipment (assembly). This mist can be referred to as being an HVS dispense that is generated from the liquid chemistry that inputted into the dispense arm. The present invention thus provides a gas shield nozzle (e.g., nitrogen shield nozzle) that is arranged to dispense (blow) compressed gas (e.g., nitrogen gas) out circumferentially around the HVS dispense arm.
First HVS Dispense Arm Assembly Construction
The first and second channels 112, 114 are in fluid communication with a third channel 116 that is formed in the HVS nozzle 120. As shown in
The assembly 100 includes a shield gas nozzle 200 that surrounds the HVS nozzle body 110 and the HVS nozzle 120. For example, in the illustrated embodiment, the HVS nozzle body 110, the HVS nozzle 120 and the shield gas nozzle 200 are concentric with respect to one another due to the HVS nozzle body 110 and the HVS nozzle 120 having a cylindrical shape and the shield gas nozzle 200 having an annular shape (sharing a common axis).
The shield gas nozzle 200 has a body 210 with a distal end 212. The shield gas nozzle 200 has an inlet 215 for receiving compressed gas (e.g., nitrogen gas) and formed within the body 210 is a channel architecture. More specifically, the inlet 215 communicates with a first channel portion 220 that has an annular (ring) shape and at a distal end of the first channel portion 220 is a second channel portion 230 that is in fluid communication thereof. The first and second channel portions 220, 230 are continuous with respect to one another. As illustrated, the second channel portion 230 is formed at an angle and extends in a radially directed manner to an opening (exit port) that is formed along a surface of the body 210. As shown, the opening (exit port) can be formed at an interface between a bottom wall and side wall of the body 210. Based on the constructions of the shield gas nozzle 200, the flow out of the shield gas nozzle 200 is both down (i.e., the second channel portion 230 is angled down) and radially outward to form a circumferential gas flow pattern. Fluid flowing into and through this narrow portion increases fluid pressure and results in a high velocity spray being generated. As also shown, the second channel portion 230 extends radially outward.
The discharge port the second channel portion 230 lies proximate to but preferably above the discharge port of the nozzle 120.
As discussed above, the shield gas nozzle 200 is arranged to blow compressed gas (e.g., nitrogen) out circumferentially around the HVS dispense (body 110) thus generating a generally (roughly) horizontal flow regime, thereby forcing the mist out to the edges of the wafer 10 rather than allowing the mist to move upwards within the process environment.
As shown, the relative dimensions of the first and second channel portions 220, 230 can be different. For example, the dimensions of the second channel portion 230 can be less than the dimensions of the first channel portion 220 as shown. In other words, the diameter of the second channel portion 230 is less than the diameter of the first channel portion 220. However, it is within the scope of the present invention that the dimensions of the first and second channel portions 220, 230 be at least substantially the same.
In this embodiment, the shield gas nozzle 200 is a separate part from the HVS nozzle 110 which can be a commercially available air atomizing nozzle. The shield gas and the HVS gas are plumbed and controlled independently. For example, flow control equipment, such as valves and pumps, are used to control the flow of the shield gas and the HVS gas.
Second HVS Dispense Arm Assembly Construction
In the second embodiment, the shield gas and the HVS gas are plumbed together and adjusted with a valve 150. In particular, there is a compressed gas (nitrogen gas) source 151 and a split conduit in that the compressed flows from the source 151 in a conduit that splits into a first conduit section 152 and a second conduit section 153. The first conduit section 152 is connected to the inlet 114, while the second conduit section 153 is connected to the inlet 215. Along the first conduit section 152, the valve 150 is provided to reduce the pressure or flow of the compressed gas (nitrogen) flowing into the nozzle body 110. Any number of suitable valves 150 can be used. The valve 150 is located downstream of the split of conduit sections 152, 153 but is located within the conduit section 152.
Third HVS Dispense Arm Assembly Construction
In the third embodiment, the location of the valve 150 is moved and repositioned along the second conduit section 153 (shield gas nozzle inlet side). Along the second conduit section 153, the valve 150 is provided to reduce the pressure or flow of the compressed gas (nitrogen) flowing into the shield gas nozzle body 210. Any number of suitable valves 150 can be used.
The valve 150 is located downstream of the split of conduit sections 152, 153 but is located within the conduit section 153.
Fourth HVS Dispense Arm Assembly Construction
In the fourth embodiment, the second channel portion 230 is a horizontal channel. The illustrated shield gas nozzle is thus constructed such that flow out of the shield nozzle 200 (i.e., discharge from second channel portion 230) is both horizontal and radially outward.
As illustrated, there is a right angle interface between the first channel portion 220 and the second channel portion 230.
It will also be appreciated that the assembly 105 can include the split conduit and valve arrangement shown in
Fifth HVS Dispense Arm Assembly Construction
In the fifth embodiment, the second channel portion 230 is angled slightly upward relative to a bottom of the shield gas nozzle. The illustrated shield gas nozzle is thus constructed such that flow out of the shield nozzle 200 (i.e., discharge from the second channel portion 230) is both slightly up (relative to a bottom plane containing the bottom of the shield nozzle body) and radially outward.
It will also be appreciated that the assembly 107 can include the split conduit and valve arrangement shown in
Sixth HVS Dispense Arm Assembly Construction
The HVS dispense arm assembly 300 includes an HVS nozzle body 310 that includes a HVS nozzle 320 that is disposed at a distal end of the HVS nozzle body 310. The HVS nozzle body 310 and HVS nozzle 320 incudes a channel architecture to allow gas to flow therethrough. In particular, the HVS nozzle body 310 includes a first channel 312 through which HVS nozzle liquid chemistry flows and a second channel 314 through which compressed gas (e.g., nitrogen gas) flows. Conventional techniques are used to deliver the liquid chemistry to the first channel 312 and the compressed gas to the second channel 314. For example, a pump or other similar piece of equipment can be used to deliver the liquid chemistry and the compressed gas.
The first and second channel 312, 314 are in fluid communication with a third channel 316 that is formed in the HVS nozzle 320. As shown in
In the assembly 300, a shield gas nozzle 350 is formed between the body 310 and an outer ring part 330. The shield gas nozzle 350 surrounds the HVS nozzle body 310. For example, in the illustrated embodiment, the HVS nozzle body 310 and the outer ring part 330 are concentric with respect to one another.
An inlet 315 for receiving compressed gas (e.g., nitrogen gas) is provided to direct the compressed gas into the shield gas nozzle 350. Similar to the first embodiment, the shield gas nozzle 350 is formed of a channel structure including a first channel portion 220 that has an annular (ring) shape and at a distal end of the first channel portion 220 (in fluid communication with inlet 315) and a second channel portion 230 that is in fluid communication thereof. The first and second channel portions 220, 230 are continuous with respect to one another. As illustrated, the second channel portion 230 is formed at an angle (downward) and extends in a radially directed manner to an opening (exit port). Based on the construction of the shield gas nozzle 350, the flow out of the shield gas nozzle 350 is both down (i.e., the second channel portion 230 is angled down) and radially outward.
As discussed above, the shield gas nozzle 350 is arranged to blow compressed gas (e.g., nitrogen) out circumferentially around the nozzle 320 thus generating a generally (roughly) horizontal flow regime, thereby forcing the mist out to the edges of the wafer 10 rather than allowing the mist to move upwards within the process environment.
As shown in
It will also be appreciated that the assembly 300 can include the split conduit and valve arrangement shown in
Seventh HVS Dispense Arm Construction
The HVS dispense arm 400 includes a body 410 that has an inlet 420 for the liquid chemistry (HVS nozzle liquid in) and a first channel 430 that is in fluid communication with the inlet 420. The first channel 430 terminates at a distal end in a nozzle portion 440 to discharge the HVS dispense 130.
The shield gas nozzle construction is in the form of a compressed gas inlet 440 that is in fluid communication with a shield gas channel 450. The shield gas channel 450 includes a first channel portion 452 and a second channel portion 454. The first channel portion 452 has at least a section that has an annular (ring) shape and at a distal end of the first channel portion 452, the second channel portion 454 is formed. The first and second channel portions 452, 454 are continuous with respect to one another. As illustrated, the second channel portion 454 is formed at an angle (downward angle) and extends in a radially directed manner to an opening (exit port or gas outlet). Based on the construction of the shield gas nozzle channel 450, the flow out of the shield gas nozzle 450 is both down (i.e., the second channel portion 454 is angled down) and radially outward. It will be understood that the second channel portion 454 can be formed horizontal (
As shown in the figure and according to one embodiment, the shield gas channel 450 has an upper portion that is in fluid communication with the inlet 440 and a lower portion that terminates in the gas outlet. As shown, the upper portion of the shield gas channel 450 can have a linear shape, while the lower portion has an annular shape. The first channel 430 is located internally within the annular shaped lower portion of the shield gas channel 450.
As also shown, the nozzle 440 is disposed below the bottom surface of the outer peripheral portion of the body 410. The outer peripheral portion has an annular shape. The second channel 450 is open along the bottom surface. The gas outlet is thus located above the HVS dispense (the shield is thus discharged above the discharge location of the HVS dispense).
The body 410 includes an internal bleed off feature 460 that fluidly connects the shield gas nozzle channel 450 and the first channel 430. The bleed off feature 460 is in the form of a channel that connects to the channels 450, 430. Thus, shield gas and HVS gas enter the nozzle together (through inlet 440) and the internal bleed off 460 allows some of this gas to feed the HVS dispense. In other words, gas flowing into the inlet 440 flows through the channel 450 and some gas flows through the bleed off channel 460 to the channel 430 in which it flows to the nozzle 440 and is discharged therefrom.
As discussed above, the shield gas nozzle 450 is arranged to blow compressed gas (e.g., nitrogen) out circumferentially around the nozzle 440 thus generating a generally (roughly) horizontal flow regime, thereby forcing the mist out to the edges of the wafer 10 rather than allowing the mist to move upwards within the process environment.
It will also be appreciated that the dispense arm assembly of the present invention is typically a part of a piece of an automated (motorized) equipment that moves the dispense arm in a controlled motion over the wafer for dispensing chemical at select locations.
Notably, the figures and examples above are not meant to limit the scope of the present invention to a single embodiment, as other embodiments are possible by way of interchange of some or all of the described or illustrated elements. Moreover, where certain elements of the present invention can be partially or fully implemented using known components, only those portions of such known components that are necessary for an understanding of the present invention are described, and detailed descriptions of other portions of such known components are omitted so as not to obscure the invention. In the present specification, an embodiment showing a singular component should not necessarily be limited to other embodiments including a plurality of the same component, and vice-versa, unless explicitly stated otherwise herein. Moreover, applicants do not intend for any term in the specification or claims to be ascribed an uncommon or special meaning unless explicitly set forth as such. Further, the present invention encompasses present and future known equivalents to the known components referred to herein by way of illustration.
The foregoing description of the specific embodiments will so fully reveal the general nature of the invention that others can, by applying knowledge within the skill of the relevant art(s) (including the contents of the documents cited and incorporated by reference herein), readily modify and/or adapt for various applications such specific embodiments, without undue experimentation, without departing from the general concept of the present invention. Such adaptations and modifications are therefore intended to be within the meaning and range of equivalents of the disclosed embodiments, based on the teaching and guidance presented herein. It is to be understood that the phraseology or terminology herein is for the purpose of description and not of limitation, such that the terminology or phraseology of the present specification is to be interpreted by the skilled artisan in light of the teachings and guidance presented herein, in combination with the knowledge of one skilled in the relevant art(s).
While various embodiments of the present invention have been described above, it should be understood that they have been presented by way of example, and not limitation. It would be apparent to one skilled in the relevant art(s) that various changes in form and detail could be made therein without departing from the spirit and scope of the invention. Thus, the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.
The present application claims priority k and the benefit of U.S. patent application Ser. No. 62/372,130, filed Aug. 8, 2016, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62372130 | Aug 2016 | US |