The present invention relates to an X-ray scanning apparatus that performs X-ray scanning and, in particular, to a technique for miniaturizing a high-voltage transformer in an X-ray high-voltage device for the X-ray scanning apparatus.
The X-ray scanning apparatus generates and displays an X-ray image of an object based on a transmitted X-ray dose obtained by irradiating X-rays to the object. In particular, an apparatus that reconstructs and displays sectional images of the object based on a transmitted X-ray dose obtained by irradiating X-rays at various angles from the circumference of the object is referred to as an X-ray CT (Computed Tomography) apparatus.
For such an X-ray scanning apparatus, needs to reduce the installation area and miniaturize and lighten the apparatus have arisen. A ratio of the high-voltage transformer in the X-ray high-voltage device that is a component of the X-ray scanning apparatus to the apparatus volume is high, and miniaturizing the high-voltage transformer is effective to miniaturize the entire apparatus. The high-voltage transformer is an electric appliance that uses electromagnetic induction to convert an alternating current voltage level. When the high-voltage transformer is used for the X-ray high-voltage device, it converts an input voltage into a higher voltage of approximately 100 to 140 kV for example. That is, an insulation distance needs to be provided for a secondary winding of the high-voltage transformer, which requires ingenuity for miniaturization. In particular, because it is desirable to expand an opening more to accommodate an object in the X-ray CT apparatus, miniaturizing the high-voltage transformer is important.
The patent literature 1 discloses that a main transformer has a plurality of secondary windings and voltage doubler rectifying circuits are connected to each of them in order to generate a higher voltage by connecting these voltages in series.
PTL 1: Japanese Unexamined Patent Publication No. 2003-244957
However, since a high voltage is generated between the secondary windings and an iron core that is generally a ground voltage even in a case of the configuration having a plurality of secondary windings similarly to PTL 1, it is difficult to miniaturize a high-voltage transformer considering insulation distances between the iron core and the secondary windings.
Here, the purpose of the present invention is to provide a high-voltage generator having a high-voltage transformer miniaturized while insulation between secondary windings and an iron core is maintained and an X-ray scanning apparatus therewith.
In order to achieve the above purpose, the present invention comprises a high-voltage transformer that has a primary winding, secondary windings, and an iron core as well as a high-voltage rectifier that rectifies an alternating current voltage to be output from the high-voltage transformer into a direct current voltage and is characterized by that the secondary windings and the iron core are divided in the direction of a magnetic flux generated by applying an alternating current to the primary winding; that the respective divided secondary windings are wound around the respective divided iron cores correspondingly; and that dielectrics are disposed between the respective divided iron cores.
Also, the present invention is an X-ray scanning apparatus that comprises an X-ray source irradiating an X-ray to an object and an X-ray high-voltage device supplying electric power to the X-ray source and is characterized by that the X-ray high-voltage device comprises a high-voltage transformer that has a primary winding, secondary windings, and an iron core as well as a high-voltage rectifier that rectifies an alternating current voltage to be output from the high-voltage transformer into a direct current voltage; that the secondary windings and the iron core are divided in the direction of a magnetic flux generated by applying an alternating current to the primary winding; that the respective divided secondary windings are wound around the respective divided iron cores correspondingly; and that dielectrics are disposed between the respective divided iron cores.
The present invention can provide a high-voltage generator having a high-voltage transformer miniaturized while insulation between secondary windings and an iron core is maintained and an X-ray scanning apparatus therewith.
Hereinafter, desirable embodiments of the present invention will be described according to the attached drawings. Additionally, in the following descriptions and the attached drawings, the same reference signs are used for components having the same functions, and the repeated explanations are omitted.
The scan gantry unit 100 comprises an X-ray tube device 101, a rotary disk 102, a collimator 103, an X-ray detector 106, a data collection device 107, a bed device 105, a gantry controller 108, a bed controller 109, and an X-ray controller 110. The X-ray tube device 101 irradiates an X-ray to an object placed on the bed device 105 and becomes an X-ray source. The collimator 103 limits a radiation range of an X-ray to be irradiated from the X-ray tube device 101.
The rotary disk 102 comprises an opening 104 to accommodate the object placed on the bed device 105, is equipped with the X-ray tube device 101 and the X-ray detector 106, and rotates around the object. The X-ray detector 106 measures a spatial distribution of transmitted X-rays by detecting the X-rays transmitted through the object disposed opposite to the X-ray tube device 101, and a number of detection elements are arranged one-dimensionally in the rotational direction of the rotary disk 102 or two-dimensionally in the rotational and rotation-axis directions of the rotary disk 102 in the X-ray detector 106.
The data collection device 107 collects X-ray doses detected by the X-ray detector 106 as digital data. The gantry controller 108 controls rotation and inclination of the rotary disk 102. The bed controller 109 controls vertical, horizontal, and anteroposterior movements of the bed device 105. The X-ray controller 110 controls an electric power to be input to the X-ray tube device 101. The X-ray controller 110 will be described in detail later.
The operation unit 120 comprises an input device121, an image processing device 122, a display device 125, a storage device 123, and a system controller 124. The input device121 is a device for inputting an object name, an examination date, scanning conditions, and the like. Specifically, the input device121 is a keyboard, a pointing device, a touch panel, or the like. The image processing device 122 performs arithmetic processing for measurement data to be sent out of the data collection device 107 to reconstruct CT images. The display device 125 displays the CT images and the like generated by the image processing device 122. Specifically, the display device 125 is a CRT (Cathode-Ray Tube), a liquid crystal display, or the like. The storage device 123 stores data collected by the data collection device 107, image data of the CT images generated by the image processing device 122, and the like. Specifically, the storage device 123 is an HDD (Hard Disk Drive) or the like. The system controller 124 controls these devices, the gantry controller 108, the bed controller 109, and the X-ray controller 110.
The X-ray tube device 101 irradiates an X-ray to an object according to the scanning conditions by that the X-ray controller 110 controls an electric power to be input to the X-ray tube device 101 based on the scanning conditions such as an X-ray tube voltage and an X-ray tube current that were input from the input device121. The X-ray detector 106 detects an X-ray irradiated from the X-ray tube device 101 and transmitted through the object with a number of X-ray detection elements in order to measure a transmitted X-ray distribution. The rotary disk 102 is controlled by the gantry controller 108 and rotates based on the scanning conditions such as a rotational speed input from the input device121. The bed device 105 is controlled by the bed controller 109 and operates based on the scanning conditions such as a helical pitch input from the input device 121.
By repeating X-ray irradiation from the X-ray tube device 101 and measuring transmitted X-ray distribution by the X-ray detector 106 with rotation of the rotary disk 102, projection data from various angles is acquired. The projection data is associated with a view showing each angle, a channel (ch) number that is a detection element number of the X-ray detector 106, and a row number. The projection data acquired from various angles is transmitted to the image processing device 122. The image processing device 122 reconstructs CT images by performing back projection processing for the transmitted projection data from various angles. The CT images acquired by the reconstruction are displayed on the display device 125.
Additionally, the X-ray CT apparatus 1 may be connected to severs inside and outside a hospital via a network that is not shown in the drawings and may load necessary data from each server as needed.
The X-ray controller 110 will be described using
An alternating current voltage to be output from the inverter 203 has a frequency higher than an alternating current voltage to be output from the alternating current power source 201. The high-voltage transformer 41 is connected to the inverter 203 boosts the alternating current voltage to be output from the inverter 203. The high-voltage rectifier 42 is connected to the high-voltage transformer 41 and rectifies an alternating current voltage boosted by the high-voltage rectifier 42 into a direct current voltage. Output terminals of the high-voltage rectifier 42 are connected to the X-ray tube device 101, and an X-ray is irradiated from the X-ray tube device 101 by that an alternating current voltage to be output from the high-voltage rectifier 42 is applied to the X-ray tube device 101.
Additionally, the high-voltage transformer 41 and the high-voltage rectifier 42 are collectively referred to as a high-voltage generator 204. In the X-ray controller 110, at least the high-voltage generator 204 should be mounted on the rotary disk 102, and the converter 202 as well as the inverter 203 may be or may not be mounted on the rotary disk 102.
Detailed configuration of the high-voltage transformer 41 that is an essential part of the present invention and the surrounding will be described.
Using
Additionally, a high-voltage generator to be used for a so-called neutral point grounding type of X-ray tube device may be used by setting one potential as V and the other potential as −V in a case where a potential difference between both the terminals of the high-voltage rectifier 42 is 2V. Also, a wiring configuration of the high-voltage rectifier 42 is not limited to the example of
The present embodiment is characterized by that the iron core 413 has a shape in which approximately U-shaped iron cores are assembled facing each other and one leg of the iron core 413 is divided in the magnetic flux direction. The primary winding 411 is wound around a leg 413-1 of the iron core 413 on the undivided side, and the secondary windings 412a1 to 412d1 are wound around legs 413a1 to 413d1 on the divided side. In most cases, the iron core 413-1 is a ground potential, which is similar also to the present embodiment. The secondary windings 412a1 to 412d1 are wound around the divided iron cores 413a1 to 413d1 respectively. Additionally, the secondary windings 412a1 to 412d1 are not directly wound around the divided iron cores 413a1 to 413d1 but wound around the iron cores 413a1 to 413d1 respectively with bobbins to be described later. The bobbins of the present embodiment are insulators having a shape shown in FIG.10.
Next, a potential of each divided iron core will be described. First, a potential of a voltage doubler rectifying circuit will be described. For example, in order to set an output voltage of the high-voltage generator 204 shown in
The divided iron cores 413a1 to 413d1 of
That is, potential differences between the divided iron cores 413a1 to 413d1 and the secondary windings 412a1 to 412d1 wound around the iron cores 413a1 to 413d1 respectively are reduced compared to a case where the iron cores are not divided, which enables the iron cores 413 and the secondary windings 412 to approach each other.
Additionally, the divided iron cores 413a1 to 413d1 have different potentials according to the corresponding secondary windings 412a1 to 412d1, and the iron core 413-1 is a ground potential, which cause potential differences between the divided iron cores. In the present embodiment, the potential differences between the iron core 413-1 and the iron core 413a1, between the iron core 413a1 and the iron core 413b1, between the iron core 413b1 and the iron core 413c1, as well as between the iron core 413c1 and the iron core 413d1 are equal, and the potential difference between the iron core 413-1 and the iron core 413d1 is four times as great as the potential difference between the other iron cores. In order to electrically insulate these potential differences, dielectrics 414 and 414a1 to 414d1 are disposed between the respective iron cores. Sizes and materials of the dielectrics 414 and 414a1 to 414d1 should be appropriately determined according to the potential difference between iron cores. For example, insulating oil, Mylar sheets, PTFE (PolyTetraFluoroEthlene), and the like are used as the dielectrics. In a case where the materials of the dielectrics 414 and 414a1 to 414d1 are the same, the size of the dielectric 414 is four times as large as the other dielectrics 414a1 to 414d1.
Also, using a high resistor like PTFE as a dielectric can stabilize a potential of each iron core, and electric fields are uniformly changed in the high-voltage transformer 41, which can reduce risk of insulation breakdown due to electric field concentration.
As described above, because the iron cores 413 and the secondary windings 412 can approach each other compared to a case where the iron core 413 is not divided according to the configuration of the present embodiment, this can provide a high-voltage generator having a high-voltage transformer miniaturized while insulation between the iron core and secondary windings is maintained and an X-ray scanning apparatus therewith.
The second embodiment will be described using
Electrodes 415a1 to 415d1 are provided on a cross section orthogonal to the magnetic flux direction of the divided iron cores 413a1 to 413d1, and the electrodes 415a1 to 415d1 are electrically connected to one terminals A2 to D2 of the secondary windings 412a1 to 412d1. Therefore, each of the electrodes 415a1 to 415d1 and the divided iron cores 413a1 to 413d1 has the same potential as the one terminals A2 to D2 of the secondary windings 412a1 to 412d1, and potentials of the divided iron cores 413a1 to 413d1 are prevented from floating. Consequently, even in a transitional state such as when the X-ray controller 111 is started up, electric fields are uniformly changed in the high-voltage transformer 41, which can reduce risk of insulation breakdown due to electric field concentration.
The third embodiment will be described using
Hereinafter, the difference from the second embodiment will be described mainly.
In a position adjacent to the iron core 413-1 whose potential is ground and around which the primary winding 411 is wound, the secondary windings 412a1 and 412b1 as well as the iron cores 413a1 and 413b1 that are close to the ground potential are arranged in the present embodiment. Also, in a position away from the iron core 413-1that is the ground potential, the secondary windings 412c1 and 412d1 as well as the iron cores 413c1 and 413d1 with high potentials are arranged. The specific arrangement is as shown in
By disposing the iron core 413 as shown in the cross-sectional view of
According to the present embodiment, a maximum potential difference between the iron cores can be reduced compared to the second embodiment, and equipotential lines around the secondary windings are approximately symmetrical in the magnetic flux direction, which can reduce risk of insulation breakdown due to electric field concentration.
The fourth embodiment will be described using
According to the present embodiment, windings are wound around both the legs of the iron core 413 in a similar shape, which can configure a symmetrical high-voltage transformer. Also, potentials of both the windings are almost equal, which can shorten an insulation distance between both of them compared to the first to third embodiments.
That is, according to the present embodiment, a high-voltage transformer that is smaller in the horizontal direction can be configured, which can provide a high-voltage transformer with a smaller occupied volume.
The fourth embodiment will be described using
In a position adjacent to the iron core 413-1 whose potential is ground and around which the primary windings 411 and 4112 are wound, the secondary windings 412a1, 412b1, 412a2, and 412b2 as well as the iron cores 413a1, 413b1, 413a2, and 413b2 that are close to the ground potential are arranged in the present embodiment. Also, in a position away from the iron core 413-1that is the ground potential, the secondary windings 412c1, 412d1, 412c2, and 412d2 as well as the iron cores 413c1, 413d1, 413c2, and 413d2 with high potentials are arranged.
The iron core 413-2, around which a winding is not wound, may be set as a ground potential or may have the same potential as the other divided iron cores 413b1 and 413b2. Furthermore, the iron core 413-2 may not be divided.
Specifically, the iron core 413 has a structure shown in
According to the present embodiment, similarly to the fourth embodiment, an occupied volume can be more reduced in the horizontal direction, a maximum potential difference between the iron cores can be reduced compared to the fourth embodiment, and equipotential lines around the secondary windings are approximately symmetrical in the magnetic flux direction, which can reduce risk of insulation breakdown due to electric field concentration. Consequently, a high-voltage transformer with a smaller occupied volume can be provided.
Also, because the iron core 413-1 is a ground potential and the iron core 413-2 is a ground potential or a relatively low potential, it is easy to fix a high-voltage transformer to a housing of the high-voltage generator 204 whose potential is ground.
The sixth embodiment will be described using
According to the present embodiment, a material of bobbins is only changed to a conductive material without providing an electrode with a divided iron core, which can achieve a simple configuration.
The seventh embodiment will be described using
The eighth embodiment will be described using
According to the present embodiment, compared to the sixth embodiment, divided windings can be handled as a group, which can improve productivity.
Additionally, although
The ninth embodiment will be described using
Additionally, although
The tenth embodiment will be described using
According to the present embodiment, although a distance is long between an iron core and a secondary winding having a high potential, distances are short between the iron core and the other secondary windings. This can provide a high-voltage generator including a high-voltage transformer miniaturized while insulation between the secondary windings and the iron core is maintained.
The eleventh embodiment will be described using
Compared to the tenth embodiment, the present embodiment prevents equipotential lines around the secondary windings are prevented from being complicated and can arrange the respective secondary windings compactly in the magnetic flux direction, which can provide a high-voltage generator including a high-voltage transformer miniaturized while insulation between the secondary windings and the iron core is maintained.
As described above, although various embodiments have been described, the present invention is not limited to these embodiments. For example, although a voltage doubler rectifying circuit is used for a high-voltage rectifier, it is apparent that a similar effect can be obtained also in a case where the high-voltage rectifier is multistage-serially configured using a rectifier circuit in which a smoothing condenser is built in a bridge-type rectifier circuit with four diodes combined and a step-up rectifier circuit such as a Cockcroft-Walton circuit.
1: X-ray CT apparatus
100: scan gantry unit
101: X-ray tube device
102: rotary disk
103: collimator
104: opening
105: bed device
106: X-ray detector
107: data collection device
108: gantry controller
109: bed controller
110: X-ray controller
120: operation console
121: input device
122: image processing device
123: storage device
124: system controller
125: display device
201: alternating current power source
202: converter
203: inverter
204: high-voltage generator
41: high-voltage transformer
42: high-voltage rectifier
411 and 4112: primary windings
412
a
1 to 412d1 and 412a2 to 412d2: secondary windings
413, 413-1, 413-2, 413a1 to 413d1, and 413a2 to 413d2: iron cores
414, 414a1 to 414d1, and 414a2 to 414d2: dielectrics
415
a
1 to 415d1 and 415a2 to 415d2: electrodes
416, 416a1 to 416d1, and 416a2 to 416d2: dielectrics (high resistors)
417
b and 417c: bobbins
418: insulator
421
a to 421d: voltage doubler rectifying circuits
Number | Date | Country | Kind |
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2013-243662 | Nov 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/080022 | 11/13/2014 | WO | 00 |