The present invention relates in general to a positive electrode material, and in particular to a high voltage lithium ion positive electrode material.
LiFePO4 is a Li-ion positive electrode material that has been favored for its strong abuse tolerance which in turn has been attributed to the nature of the oxygen bonding in the phosphate group. Also, it is desirable to harness the abuse tolerance of a phosphate based cathode in a material that stores more energy. One possibility is to look to higher voltage olivines such as LiMnPO4 4.1 V, LiCoPO4 4.8 V or LiNiPO4 5.1V since the stored energy is proportional to the voltage. LiCoPO4 in particular has the potential to increase energy ˜40% compared to LiFePO4. Furthermore, its electronic structure is more favorable than LiMnPO4 and LiNiPO4 in terms of polaronic conductivity and ability to form polarons, respectively.
However, and even though initial research on LiCoPO4 led to improvements in the rate of discharge, capacity fade has blocked further progress. As such, an improved Li-ion positive electrode material with a high discharge capacity and low capacity fade would be desirable.
A Li-ion positive electrode material is provided. The material has a nominal stoichiometry of Li1+y/2Co1−x−y−z−dSizFexMyM′d(PO4)1+y/2 where M is a trivalent cation such as Cr, Ti, Al, Mn, Ni, V, Sc, La and/or Ga, M′ is a divalent cation such as Mn, Ni, Zn, Sr, Cu, Ca and/or Mg, y is within a range of 0<y≦0.10, x is within a range of 0≦x≦0.2, z is within a range of 0≦z≦0.1 and d is within a range of 0≦d≦0.20. In some instances, d is within the range of 0≦d≦0.10, and preferably within the range of 0≦d≦0.05. The Li-ion positive electrode material has an initial capacity of at least 120 mAh/g and a discharge capacity of at least 100 mAh/g after 500 cycles.
In some instances, the positive electrode material has a composition where y is within the range of 0.02≦y≦0.08, x is within the range of 0.05≦x≦0.15 and M=Cr or Ti. In other instances, y is within the range of 0.04≦y≦0.06, x is within the range of 0.08≦x≦0.12 and M=Cr or Ti. In still other instances, y=0.05, x=0.10 and M=Cr or Ti.
In one embodiment, z and d are equal to zero, and the Li-ion positive electrode material has a nominal stoichiometry of Li1.025Co0.85Fe0.1Cr0.05(PO4)1.025, an initial capacity of at least 125 mAh/g and a discharge capacity of at least 105 mAh/g after 500 cycles.
In another embodiment, d is equal to zero, z is not equal to zero, the positive electrode material contains Si and the Li-ion positive electrode material has a nominal stoichiometry of Li1+y/2Co1−x−y−zSizFexMy(PO4)1+y/2 where x and y have the values given above and z is within a range of 0<z≦0.1, preferably within a range of 0<z≦0.05, and more preferably within a range of 0<z≦0.02. In some instances z=0.01. Also, the addition of Si improves the coulombic efficiency of the material and in some instances the coulombic efficiency is between 97-100% at a C/3 cycle rate.
An improved Li-ion positive electrode material with an initial capacity of at least 120 mAh/g and a discharge capacity of at least 100 mAh/g after 500 cycles is provided. In some instances, the improved Li-ion positive electrode material has initial capacity of at least 125 mAh/g and a discharge capacity of at least 105 mAh/g after 500 cycles. In addition, the material can contain Si which provides an coulombic efficiency to between 97-100% at a C/3 cycle rate.
It is appreciated that the improved capacity and dramatically reduced capacity fade is striking relative to LiCoPO4. The use of a double compositional modification increases the discharge capacity from ˜100 mAh/g to about 130 mAh/g in the most favorable cases for Ti and Fe or Cr and Fe modification of LiCoPO4, while retaining the discharge capacity retention of the singly Fe-substituted LiCoPO4. Additional compositional modification to include Si increases the cycle life and greatly improves the coulombic efficiency to between 97-100% at a C/3 cycle rate.
The material has a nominal stoichiometry of Li1+y/2Co1−x−y−z−dSizFexMyM′d(PO4)1+y/2 where M is a trivalent cation such as Cr, Ti, Al, Ni, V, Sc, La and/or Ga, M′ is a covalent cation such as Mn, Ni, Zn, Sr, Cu, Ca and/or Mg, y is within a range of 0<y≦0.10, x is within a range of 0≦x≦0.2, z is within the range of 0≦z≦0.1 and d is within the range of 0≦d≦0.20. In some instances, y is within the range of 0.02≦y≦0.08, x is within the range of 0.05≦x≦0.15 and M=Cr or Ti. In other instances, y is within the range of 0.04≦y≦0.06, x is within the range of 0.08≦x≦0.12 and M=Cr or Ti. In still other instances, y=0.05, x=0.10 and M=Cr or Ti.
The positive electrode material can also contain Si and the Li-ion positive electrode material can have a nominal stoichiometry of Li1+y/2Co1−x−y−zSizFexMy(PO4)1+y/2 where x and y have the values given above and z is within a range of 0<z≦0.1, preferably within a range of 0<z≦0.05, and more preferably within a range of 0<z≦0.02. In some instances z=0.01.
In order to better teach the invention but not limit its scope in any way, a solid state synthesis method for making the Li1+y/2Co1−x−y−z−dSizFexMyM′d(PO4)1+y/2 material and one or more examples of the inventive material are discussed below.
Samples of Li1+y/2Co1−x−y−FexMy(PO4)1+y/2 with M=Cr Ti, Al and/or Ga, 0<y≦0.10 and 0≦x≦0.2 were prepared via a solid state route. Stoichiometric amounts of Co(OH)2, LiH2PO4, Cr2O3, TiO2, Al(OH)3, Ga2O3, FeC2O4.2H2O and/or acetylene black (5 wt. % of final product) were ball-milled for 90 minutes. The mixture was then heated at a heating rate of 10° C. min−1 to 700° C. under flowing N2 and then the reactant mixture was held at this temperature for 12 h. Samples of Li1.025Co0.84Si0.01Fe0.10M0.05(PO4)1.025 with M=Cr or Ti were prepared via the same method using Si(OOCCH3)4 as the Si source.
The resulting crystalline phase(s) were identified using X-ray powder diffraction, X-ray data were collected using a Rigaku Ultima III diffractometer, Lattice constants were calculated from peak positions using Rietveld refinement of the pattern collected in a parallel beam geometry. For electrochemical testing, a composite electrode was fabricated by a slurry coating method. Using N-methylpyrrolidone (NMP) as solvent, a slurry was used to coat an Al foil substrate to produce a composite electrode of ca. 80 wt. % active material, 10 wt. % polyvinylidene fluoride (PVDF), 8 wt. % super-P carbon and 2 wt. % conductive carbon nanotube composite (CheapTubes.com). The electrode film was cut into small discs with an area of 0.97 cm2 and dried under an infrared lamp in air before use. In a dry room (Dew point <−50° C.), Li/active coin cells (Hohsen CR2032) were assembled using 3 layers of Celgard® 2400 as the separator and a 1.0 molal LiPF6 solution in a 3:7 (wt. %) mixture of ethylene carbonate (EC) and ethyl methyl carbonate (EMC) electrolyte with 1 wt. % HFiP. Also, 100-150 μL of electrolyte was used per coin cell and electrochemical testing was performed using a Maccor Series 4000 tester. For calculation of C-rate, a capacity of ˜150 mA h g−1 was assumed.
Substitution of elements in addition to Fe for Co, including Cr, Ti, Al and Ga, increased the discharge capacity of Fe-substituted LiCoPO4 while maintaining long cycle life. Not being bound by theory, a nominal stoichiometry, Li1+y/2Co1−x−yFexMy(PO4)1+y/2 (M=Cr, Ti, Al and/or Ga) that favors substitution on the Co site and cation vacancies exhibited favorable performance since substitution on the Li site blocks Li-ion conduction. In addition, the above stoichiometry favors the presence of cation vacancies that might enhance Li-ion conductivity.
Turning now to
As shown in
Not being bound by theory, improved discharge electrochemical performance may likely result from increased electronic and/or ionic conductivity. The Li-ion conductivity is, of course, a function of the Li-ion concentration and the Li-ion mobility. Since there is little difference in the Li-ion concentration between the modified LiCoPO4 and the unmodified LiCoPO4, the increased Li-ion mobility is a likely hypothesis for the improvement in discharge capacity and rate capability (rate shown in
When a higher Cr content was prepared, Li1.05Co0.8Fe0.10Cr0.10(PO4)1.05, the XRD pattern showed an extra peak around 25 degrees two-theta which matches Li9Cr3P8O29. This is in agreement with the electrochemical results which showed an optimal level of 0.05 Cr, since at a higher Cr content a non-electrochemically active second phase (Li9Cr3P8O29) appears.
The presence of the secondary LiTi2(PO4)3-like phase suggests that the mechanism to increase the electrochemical performance of Ti,Fe-substituted LiCoPO4 may differ from that of the Cr,Fe substituted LiCoPO4. As previously discussed, at a 0.05 Cr substitution level, a bulk substitution for Co is obtained. In contrast, the Ti, Fe modified LiCoPO4 samples all contain a small fraction of a LiTi2(PO4)3-like phase and we therefore suggest that the improvement in electrochemical performance for Ti,Fe modified LiCoPO4 may result from the beneficial effect this phase has on the Li-ion conductivity of the substituted LiCoPO4.
The LiTi2(PO4)3-like phase has the NASICON structure and it is known to be an excellent Li-ion conductor as a result of the structural characteristics of the NASICON structure which favor high Li-ionic conductivity. Furthermore, the interface of two Li-ion conducting materials can lead to orders of magnitude increased Li-ion conductivity on both sides of the interface through a synergistic effect.
Having shown the improvements in capacity fade because of double compositional modifications of LiCoPO4, the favorable effects of composition modification on the capacity of Li1.025Co0.85Fe0.10Cr0.05(PO4)1.025 as a function of rate are shown in
In addition to the above, the coulombic efficiency of the nominal composition of Li1.025Co0.84Si0.01Fe0.10M0.05(PO4)1.025 with M=Cr or Ti was improved by adding Si. The discharge capacity as a function of cycle and cycle life is shown in
The x-ray diffraction pattern of the nominal composition Li1.025Co0.84Si0.01Fe0.10Cr0.05(PO4)1.025 is shown in
Changes and modifications to the teachings disclosed herein will be obvious to those skilled in the art and yet fall within the scope of the present invention. As such, the scope of the invention is defined by the claims and all equivalents thereof.
This application claims the benefit of U.S. Provisional Patent Application No. 61/911,700 filed on 4 Dec. 2013, the complete disclosures of which, in their entirety, are herein incorporated by reference.
The invention described herein may be manufactured, used, and licensed by or for the United States Government.
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European Search Report for application No. EP 15168351, 7 pages, mailing date Oct. 15, 2015. |
Number | Date | Country | |
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20150155558 A1 | Jun 2015 | US |
Number | Date | Country | |
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61911700 | Dec 2013 | US |