The present invention relates to a heat cycle system including a heat engine that extracts power through a turbine and also relates to a heat cycle system comprising a combination of such a heat engine and a refrigerator. More particularly, the present invention relates to a technique for improving the thermal efficiency of a heat cycle system by combining together a heat engine and a refrigerator and transferring (heat crossing) the waste heat of turbine outlet steam to a working fluid at the turbine inlet side.
There have heretofore been many inventions using waste heat to improve the efficiency of a heat cycle system including a steam turbine. For example, JP-A-54-27640(Japanese Patent Public Disclosure) discloses an electric power generation system that recovers thermal energy of a high-temperature exhaust gas. The electric power generation system has a waste heat boiler installed at the upstream side of a high-temperature exhaust gas flow path and a fluid preheater at the downstream side thereof. Steam generated in the waste heat boiler is used to drive a steam turbine. A low-boiling point special fluid is preheated by the fluid preheater and further heated to evaporate by a fluid evaporator that utilizes the exhaust of the steam turbine. The evaporated special fluid drives a special fluid turbine. The output of the steam turbine and the output of the special fluid turbine are combined together to drive an electric generator to generate electric power. After being discharged from the special fluid turbine, the low-boiling point special fluid is condensed to liquid in a heat exchanger. The condensed liquid is pressurized by a pump and preheated by the heat exchanger before being recirculated to the fluid preheater.
Assuming that while a working substance is performing one cycle, i.e. undergoing successive changes and then returning to the previous state, it receives a quantity of heat Qh from a high heat source at a temperature Th and loses a quantity of heat Qb from a low heat source at a temperature Tb to do work L (assumed to be a value expressed in terms of heat quantity) to the outside, the following relationship holds:
Qh=Qb+L (Eq. 1)
In heat engines, the work L is given to the outside. In refrigerators or heat pumps, the work L is given to a working fluid from the outside. In the case of heat engines, it is desirable that the quantity of heat Qh received from the high heat source should be minimum, and the work L given to the outside should be maximum. Accordingly, the following equation is referred to as thermal efficiency:
η=L/Qh (Eq. 2)
From the above equation, L may be rewritten as follows:
η=(Qh−Qb)/Qh (Eq. 3)
The thermal efficiency η of a heat engine that performs a reversible Carnot cycle may be expressed by using thermodynamic temperatures Th° K and Tb° K as follows:
η=(Th−Tb)/Th=1−(Tb/Th) (Eq. 4)
In general, an apparatus that transfers heat from a low-temperature object to a high-temperature object is called a “refrigerator”. The refrigerator is an apparatus that is generally used for the purpose of cooling objects. Meanwhile, an apparatus that transfers heat from a low-temperature object to a high-temperature object to heat the latter is referred to as a “heat pump”. The name “heat pump” may be regarded as an alias for the refrigerator when the usage is changed. The heat pump is used, for example, for a heating operation of an air conditioner for heating and cooling. The relationship between the quantity of heat Qb absorbed from a low-temperature object, the quantity of heat Qh given to a high-temperature object, and the work L (value expressed in terms of heat quantity) done from the outside to operate the heat pump is expressed as follows:
Qh=Qb+L (Eq. 5)
It can be said that, for the same work done, the larger the quantity of heat Qh given, the higher the cost efficiency of the heat pump. Accordingly, the following equation is referred to as the coefficient of performance of the heat pump:
ε=Qh/L (Eq. 6)
From the above Eq. 5, L is:
L=Qh−Qb (Eq. 7)
Hence, the performance coefficient ε is expressed as follows:
ε=Qh/(Qh−Qb) (Eq. 8)
Assuming that the absolute temperature of the low heat source is Tb°0 K and the absolute temperature of the high heat source is Th° K, a heat pump that performs a reversible Carnot cycle exhibits the largest coefficient of performance among heat pumps operating between the two heat sources. The performance coefficient ε of the heat pump is:
ε=Tb/(Th−Tb) (Eq. 9)
The reversible Carnot cycle consists of two isothermal changes and two adiabatic changes and exhibits the maximum thermal efficiency among all cycles operating between the same high and low heat sources.
In the refrigerator shown in
εh=5.4+1=6.4 (Eq. 11)
W=Q1−Q2 (Eq. 12)
The thermal efficiency ηs of the turbine S is:
ηs=(Q1−Q2)/Q1 (Eq. 13)
In Eq. 13, Q1 is the quantity of heat retained by the working fluid at the turbine inlet side, and Q2 is the quantity of heat output from the working fluid at the turbine outlet side, which is equal to the quantity of waste heat discharged from the condenser Y1.
The thermal efficiency η0 of the heat cycle system shown in
η0=W/Q1 (Eq. 14)
If W in Eq. 14 is replaced by W=Q1−Q2 of Eq. 12, we have:
η0=(Q1−Q2)/Q1 (Eq. 16)
This is the same as the above-mentioned ηs. Therefore, the following relationship holds:
η0=ηs (Eq. 17)
In the heat cycle system of
0≦Q3≦Q2 (Eq. 18)
and, at the same time, the quantity of heat input to the boiler is reduced by the same amount as the quantity of heat transferred from the condenser Y1, then the boiler input heat quantity is Q1−Q3. The quantity of heat retained by steam Fg at the inlet of the turbine S is given by:
Boiler input heat quantity (Q1−Q3)+(heat quantity Q3 transferred by Y2)=Q1 (Eq. 19)
The quantity of heat retained by steam Fg at the outlet of the turbine S can be regarded as being Q2. Therefore, power W (value expressed in terms of heat quantity) generated from the turbine S is:
W=Q1−Q2 (Eq. 20)
Hence, the thermal efficiency ηs of the turbine S is:
ηs=(Q1−Q2)/Q1 (Eq. 21)
Thus, the thermal efficiency ηs of the turbine S is the same as in the case where the waste heat Q2 from the condenser Y1 is not utilized.
An object of the present invention is to provide a heat cycle system wherein the waste heat of steam turbine outlet steam is transferred (heat crossing) to a working fluid at the steam turbine inlet side, thereby allowing the thermal efficiency of the heat cycle system to increase even when the thermal efficiency of the turbine itself is small. It is also an object of the present invention to increase the thermal efficiency of a heat cycle system including a steam turbine and also a heat cycle system comprising a combination of a steam turbine and a refrigerator. More specifically, an object of the present invention is to increase the thermal efficiency of a heat cycle system by transferring (heat crossing) the waste heat of steam turbine outlet steam to a working fluid at the steam turbine inlet side. Another object of the present invention is to increase the thermal efficiency of a heat cycle system by transferring waste heat or heat in nature to a working fluid by using a heat pump. Still another object of the present invention is to minimize the quantity of externally dissipated heat from a condenser of a refrigerator and to extract a controlled heat quantity as power without effecting heat crossing.
A further object of the present invention is to convert low-temperature waste heat having low utility, e.g. low-temperature waste heat in a Rankine cycle, into a high-temperature thermal output by using a refrigerator. A still further object of the present invention is to provide a heat cycle system wherein the refrigeration output of a refrigerator is used as a low heat source of a condenser (cooler) installed at the turbine outlet in a Rankine cycle, and the refrigerator is operated as a heat pump, thereby allowing heat emitted from the condenser to be raised in temperature and supplied as a thermal output to the outside. A part of the thermal output supplied to the outside is usable as a heat source for heating in the Rankine cycle. In the present invention, the heat crossing ratio Q3/Q1 is increased by using a refrigerating cycle, so that η=1 . . . (Eq. 27) is realized in η=ηs/(1−Q3/Q1) . . . (Eq. 32), or η is made as close to 1 as possible. In the present invention, the refrigerating cycle has a turbine installed upstream of a condenser in a conventional refrigerating cycle in which a refrigerant is compressed by a compressor. The condenser is equivalent to a condenser in a stream turbine cycle. Other objects of the present invention will be made apparent in the following description of the invention.
In the heat cycle system of
η=W/(Q1−Q3)=(Q1−Q2)/(Q1−Q3) (Eq. 23)
In the heat cycle system of
η=(Q1−Q2)/Q1 (Eq. 24)
In the case of 0≦Q3≦Q2 . . . (Eq. 18), we have:
η=(Q1−Q2)/(Q1−Q3) (Eq. 25)
In the case of Eq. 25, the denominator is smaller than that in Eq. 24 by −Q3, and hence the value of η becomes correspondingly larger than in Eq. 24.
If the whole Q2 of waste heat from the condenser is transferred to the condensate at the upstream or downstream side of the pump P, we have:
Q2=Q3 (Eq. 26)
Hence, the thermal efficiency η of the heat cycle system is:
η=1 (Eq. 27)
In the heat cycle system of
η=(Q1−Q2)/(Q1−Q3) (Eq. 28)
If the denominator and numerator of Eq. 28 are each divided by Q1, we have:
η=[(Q1−Q2)/Q1]/[(Q1−Q3)/Q1] (Eq. 29)
Eq. 29 may be modified as follows:
η=[(Q1−Q2)/Q1]/[1−(Q3/Q1)] (Eq. 30)
If ηs=(Q1−Q2)/Q1 . . . (Eq. 21) is inserted into Eq. 30, we have:
η=ηs/(1−Q3/Q1) (Eq. 32)
In the present invention, even heat having low utility value, such as waste heat, is taken into the heat cycle system by using a heat pump, and a power output is taken out by a turbine in the heat cycle system. The heat cycle system according to the present invention uses heat crossing to extract power from the turbine at high efficiency. When the whole of waste heat Q2 from the condenser Y1 is utilized, the thermal efficiency η of the heat cycle system is η=1 according to Eq. 27.
As will be understood from the above Eq. 32, the thermal efficiency η of the heat cycle system is determined by the thermal efficiency ηs of the turbine S and the heat quantity Q3 transferred from the waste heat of the condenser Y1 to the condensate at the upstream or downstream side of the pump P. As Q3 increases to approach Q1, the denominator of Eq. 30, i.e. (1−Q3/Q1), decreases. Consequently, η increases. It is difficult to increase the heat crossing ratio Q3/Q1 in heat cycles other than the refrigerating cycle. The reason for this is that it is impossible to increase the temperature difference between a high heat source and a low heat source for heat transfer (heat crossing). Further, Eq. 27 cannot be realized in heat cycles other than the refrigerating cycle.
A heat cycle system according to a first feature of the present invention includes a compressor, a turbine, heat exchangers, and a pump. In the heat cycle system, a working gas (refrigerant gas) compressed in the compressor (C) drives the turbine (S) to deliver work (W1). Thereafter, the working gas is cooled by passing through the heat dissipating side of the first heat exchanger (7) and then raised in pressure by the pump (P) to form high-pressure working liquid. The high-pressure working liquid drives a reaction water turbine (K) to deliver work (W2). At the same time, the working liquid is expanded, and a part of it evaporates. The remaining liquid passes through the heat absorbing side of the first heat exchanger (7) and through the second heat exchanger (8), thereby being heated to evaporate. Thereafter, the working gas is introduced into the compressor (C) in a somewhat overheated state (
Preferably, the work (W2) delivered from the reaction water turbine (K) and power (L2) consumed by the pump (P) approximately cancel each other. In addition, a compressor driving motor (M1), a turbogenerator (G1), a pump driving motor (M2), and a water turbine-driven generator (G2) are electrically connected to each other (
In the heat cycle system according to the first feature of the present invention, the reaction water turbine (K) may be simply an expansion valve (V) (
In the heat cycle system according to the first feature of the present invention, the thermal efficiency η of the heat cycle system is:
where:
As Q3 increases, the denominator of Eq. 28 or 32 decreases, and the thermal efficiency η of the heat cycle system increases.
A heat cycle system according to a second feature of the present invention includes a compressor, a turbine, heat exchangers, and a pump. In the heat cycle system, a working gas (refrigerant gas) compressed in the compressor (C) drives the turbine (S) to deliver work (W1). Thereafter, the working gas is cooled by passing through the heat dissipating side of the first heat exchanger (7) and then raised in pressure by the pump (P) to form high-pressure working liquid (refrigerant liquid). The high-pressure working liquid drives a reaction water turbine (K) to deliver work (W2). At the same time, the working liquid is expanded and evaporated through an evaporator (R) to form working gas. The working gas is introduced into the compressor (C) (
A heat cycle system according to a third feature of the present invention includes a boiler, a turbine, a heat exchanger, and a pump. In the heat cycle system, steam generated in the boiler (B) drives the turbine (S2) to deliver work (W3). Thereafter, the steam is cooled by passing through the heat dissipating side of the condenser (Y1) and then raised in pressure by the pump (P2) to form high-pressure working liquid. The high-pressure working liquid is heated by passing through the heat receiving side of the condenser (Y1) before being returned to the boiler (B). Preferably, the steam that is cooled by passing through the heat dissipating side of the condenser (Y1) is further cooled by an external cooling fluid (U) before being sucked into the pump (P2). By doing so, a thermal output (Q4) can be supplied to the outside (
η=ηs/(1−Q3/Q1) (Eq. 32)
A heat cycle system according to a fourth feature of the present invention comprises a combination of a heat engine including a boiler, a turbine, a condenser, and a pump, and a refrigerator including a compressor, a heat exchanger, and an expansion valve. In the heat cycle system, steam (Eg) generated in the boiler (B) drives the turbine (S2). Thereafter, the steam is cooled in the condenser (Y1) and raised in pressure by the pump (P2) to form high-pressure condensate, which is then recirculated to the boiler (B). Refrigerant gas (Fg) compressed in the compressor (C) is cooled and liquefied at the heat dissipating side of the heat exchanger (7) to form refrigerant liquid (Fe). The refrigerant liquid (Fe) is expanded through the expansion valve (V) to form refrigerant gas (Fg) and then introduced into the condenser (Y1), where the refrigerant gas (Fg) cools the steam (Eg) exhausted from the turbine. At the same time, the refrigerant gas (Fg) itself is heated and then returned to the compressor (C). Preferably, the high-pressure condensate is heated by passing through the heat receiving side of the heat exchanger (7) before being recirculated to the boiler (B). The heat receiving side of the heat exchanger (7) supplies a thermal output (U2) to the outside (
According to a fifth feature of the present invention, the refrigerator in the heat cycle system comprising a combination of the heat engine and the refrigerator includes a turbine (S), a pump (P1), and a reaction water turbine (K). Refrigerant gas compressed in the compressor (C) drives the turbine (S) to deliver work (W1). Thereafter, the refrigerant gas is cooled by passing through the heat dissipating side of the heat exchanger (7) and then raised in pressured by the pump (P1) to form high-pressure refrigerant liquid. The high-pressure refrigerant liquid drives the reaction water turbine (K) to deliver work (W2). At the same time, the refrigerant liquid is expanded and evaporated to form refrigerant gas. The refrigerant gas is heated by passing through the heat absorbing side of the heat exchanger (7) and through the condenser (Y1). Thereafter, the refrigerant gas is introduced into the compressor (C). The high-pressure condensate is heated in the condenser (Y1) before being recirculated to the boiler (B) (
A heat cycle system according to a sixth feature of the present invention comprises a combination of a heat engine and a refrigerator including a compressor, a turbine, heat exchangers, a pump, and an expansion valve. In the heat cycle system, refrigerant gas (Fg) compressed in the compressor (C) drives the turbine (S) to deliver work (W1). Thereafter, the refrigerant gas is cooled at the heat dissipating side of the heat exchanger (7) and then raised in pressure by the pump (P1) to form high-pressure refrigerant liquid (Fe). The high-pressure refrigerant liquid drives the reaction water turbine (K) to deliver work (W2). At the same time, the refrigerant liquid is expanded and evaporated to form refrigerant gas (Fg). The refrigerant gas is introduced into the heat exchanger (8), where it is heated by waste heat from the heat engine (D), and then returned to the compressor (C). Preferably, the compressor (C) is driven by either the output (W3) from the heat engine (D) or a fuel cell (
The heat cycle system (
The present invention is capable of recovering power from the heat of condensation in a refrigerator and of minimizing the release of heat to the outside of the system, as shown in the heat cycle system of
A, D: heat engine; B: boiler; C: compressor; ε: performance coefficient; η: thermal efficiency of heat cycle system; ηs: thermal efficiency of turbine as used singly; Eg: steam; Ee: water (feedwater or condensate); Fg: refrigerant gas; Fe: refrigerant liquid; G1, G2: electric generator; J: refrigerator; K: water turbine; L1, L2: work (input); N: fuel cell; M1, M2: motor; P: pump; Q1, Q2, Q3, Q4: heat quantity; S, S2: turbine; V: expansion valve; W1, W2, W3: work (output); 7, 8: heat exchanger; Y1: condenser; Y2: feedwater preheater.
In the heat cycle system of
In the heat cycle system of
(L1+Q4) (Eq. 33)
The heat quantity Q3 is the quantity of heat transferred from the working fluid at the outlet side of the turbine S to the working fluid at the inlet side of the compressor C to effect heat crossing.
εh=5.4+1=6.4 (Eq. 35)
The output W1 of the turbine S is given by:
W1=εh×ηs=6.4×0.28≈1.7 (Eq. 36)
The heat crossing quantity Q3 at the outlet of the heat exchanger 7 is:
Q3=6.4−1.7=4.7 (Eq. 37)
The heat quantity Q4 absorbed from the outside in the heat exchanger 8 is:
Q4=refrigerator performance coefficient−Q3 (Eq. 38)
Therefore, the heat quantity Q4 is:
Q4=5.4−4.7=0.7 (Eq. 39)
The quantity of heat coming into and out of each element of the system shown in
ηs=(110−38)/273.15+110≈0.18 (Eq. 40)
The refrigerator performance coefficient ε on the reversible Carnot cycle is:
ε=[273.15+(−10)]/[38−(−10)]≈5.4 (Eq. 41)
The output (power or work) W1 of the turbine S is:
W1=(ε+1)×ηs≈1.1 (Eq. 42)
Assuming that the ratio of the pumping power L2 of the pump P to the power L1 of the compressor is 0.4%, the pumping power L2 of the pump P is:
L2=0.004 (Eq. 43)
The work W1 obtained from the turbine S is:
W1≈1.1 (Eq. 44)
Because the work W1 obtained from the turbine S is much larger than the pumping power L2 of the pump P, the advantage of extracting power from the turbine S is great in comparison to the system configuration in which heat is merely dissipated from the heat exchanger 7.
In the heat cycle system of
η=(400−60)/(400+273.15)≈0.505 (Eq. 45)
On the other hand, when the heat pump J is operated as shown in
η≈0.579 (Eq. 46)
This shows that operating the heat pump in the heat cycle system of
0.579−0.505=0.074 (Eq. 47)
Next, let us discuss the heat crossing in the heat cycle system of
In a case where the heat pump is operated to effect heat crossing, the condensate temperature (turbine outlet) is 10° C., and the feedwater temperature at the boiler inlet is 70° C. Therefore, as compared to the boiler inlet feedwater temperature when no heat crossing is effected, i.e. 10° C., it is possible to save a quantity of heat which would otherwise be required to raise the feedwater temperature by 60° C., i.e. 60 units of quantity of heat. This is expressed as follows:
60/779=0.077 (Eq. 48)
Therefore, the reduction in the input heat quantity by heat crossing improves the thermal efficiency of the heat cycle system as follows.
From the above Eq. 32,
η=ηs/(1−Q3/Q1) (Eq. 32), i.e.
η/ηs=1/(1−Q3/Q1) (Eq. 49)
the thermal efficiency of the heat cycle system shown in
1÷(1−0.077)=1.08 (Eq. 50)
Thus, the thermal efficiency improves by approximately 8%.
Next, let us discuss the increase of heat drop due to heat crossing in the heat cycle system of
ηs=(400−10)/(400+273.15)=0.579 (Eq. 51)
Multiplying the thermal efficiency ηs, i.e. 0.579, by the above-described increase rate of the thermal efficiency finds that the thermal efficiency of the heat cycle system is 0.625.
In the basic cycle (
The high-pressure refrigerant liquid Fe discharged from the pump P1 drives a reaction water turbine K to deliver work W2. At the same time, the refrigerant liquid Fe is expanded and evaporated through a nozzle of the reaction water turbine K, which operates as an expansion valve, to form refrigerant gas Fg. The refrigerant gas Fg is heated in the heat exchanger 7 (at the heat absorbing side thereof) and further heated in the condenser Y1 before being introduced into the compressor C.
The high-pressure refrigerant liquid Fe discharged from the pump P drives a reaction water turbine K to deliver work W2. At the same time, the refrigerant liquid Fe is expanded and evaporated through a nozzle of the reaction water turbine K, which operates as an expansion valve, to form refrigerant gas Fg. The refrigerant gas is heated in the heat exchanger 7 (at the heat absorbing side thereof) and further heated in a heat exchanger 8 by waste heat (cooling heat and exhaust gas heat) from the heat engine before being sucked into the compressor C. The waste heat from the heat engine is transferred to the refrigerant gas Fg in the heat exchanger 8. The reaction water turbine K may be simply an expansion valve.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2004/007516 | 6/1/2004 | WO | 00 | 11/1/2006 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2005/119016 | 12/15/2005 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2969637 | Rowekamp | Jan 1961 | A |
4366674 | Eakman | Jan 1983 | A |
4726226 | Tellerman | Feb 1988 | A |
5431016 | Simpkin | Jul 1995 | A |
5860279 | Bronicki et al. | Jan 1999 | A |
6365289 | Lee et al. | Apr 2002 | B1 |
6529849 | Umezawa et al. | Mar 2003 | B2 |
20040237527 | Kato et al. | Dec 2004 | A1 |
Number | Date | Country |
---|---|---|
110402 | May 1935 | JP |
43-4068 | Feb 1968 | JP |
51-52352 | Apr 1976 | JP |
54-027640 | Mar 1979 | JP |
56-31234 | Mar 1981 | JP |
61-79955 | Apr 1986 | JP |
61-229905 | Oct 1986 | JP |
2-40007 | Feb 1990 | JP |
402241911 | Sep 1990 | JP |
2003-227409 | Aug 2003 | JP |
2003-322425 | Nov 2003 | JP |
Number | Date | Country | |
---|---|---|---|
20080028766 A1 | Feb 2008 | US |