The present invention relates to a hinge assembly for household appliances having an horizontally-pivoted front door.
More specifically, the present invention relates to a hinge assembly for a home dishwasher having an horizontally-pivoted front door, and to a front-loading dishwasher provided with such hinge assembly, implementation to which the following description refers purely by way of example without implying any loss of generality.
As is known, today's front-loading dishwashers generally comprise a substantially parallelepiped-shaped, outer casing which is structured for resting on the floor, and is provided with an inner washing chamber which communicates with the outside through a substantially rectangular crockery loading/unloading opening formed in the vertically-oriented front wall of the casing; a substantially rectangular-shaped front door which is pivotally-jointed to the front wall of the casing via two lateral hinge assemblies structured to allow free rotation of the door about a horizontally-oriented rotation axis which is located immediately beneath the access opening to the washing chamber; and usually two dish-racks which are housed inside the washing chamber one above the over, and are fixed to the inner surface of the washing chamber in drawer-like manner so to be manually extractable from the washing chamber through the crockery loading/unloading opening on front wall of the casing.
More specifically, the two hinge assemblies are located on opposite sides of the front door, close to the lower horizontal edge of the door, and are aligned one another so as to allow manual rotation of the door about the door rotation axis, between a raised position in which the front door is oriented substantially vertically and rests completely against the front wall of the casing to close the crockery loading/unloading opening and watertight seal the washing chamber, and a lowered position in which the front door is oriented substantially horizontally, beneath the crockery loading/unloading opening, so as to give the user free access to the washing chamber via the crockery loading/unloading opening.
Each hinge assembly of currently marketed front-loading dishwashers usually comprises: a first coupling plate which is substantially perpendicular to the front-door rotation axis and is structured for being firmly fixed to a corresponding vertical lateral wall of the casing, immediately adjacent the crockery loading/unloading opening of the front wall; a second coupling plate which is structured for being firmly fixed to the door side body, and is pivotally jointed to the first coupling plate so as to be able to rotate about the door rotation axis, between a first working position wherein the front door of the dishwasher is arranged in the raised position, and a second working position wherein the front door of the dishwasher is arranged in the completely lowered position; and finally a door-weight balancing device which is interposed between the first and the second coupling plate and it is structured for elastically hampering rotation of the second coupling plate with respect to the first coupling plate from the first to the second working position, so as to get a very slow lowering of the front door.
Additionally, several models of hinge assembly currently on the market are also structured so as to allow an on-site adjustment of the hampering effect of the door-weight balancing device, according to the actual weight of the front door. This solution avoids an on-site replacement of the standard hinge assemblies when a particularly heavy covering panel is firmly fixed to the front door of the dishwasher to hide the household appliance. This problem is typical of built-in front-loading dishwashers and similar household appliances.
Hinge assemblies having an on-site adjustable door-weight balancing device are disclosed in DE3140039 and EP1602883.
The main drawback of the hinge assembly disclosed in DE3140039 is that the on-site adjustable door-weight balancing device is too complicated to tune up because the user is requested to act on two distinct adjusting mechanisms, namely the front screw and the internal sleeve, and only one of these adjusting mechanisms is directly accessible from the front wall of the casing.
The main drawback of the hinge assembly disclosed in EP1602883 is that the on-site adjustable door-weight balancing device is structured to allow only a few step-by-step discrete adjustments of the hampering effect of the door-weight balancing device. Moreover the elastic member of the on-site adjustable door-weight balancing device is a tensile-stressed helical spring which traditionally has a non linear response to loads, with all problems concerned.
Aim of the present invention is to realize a hinge assembly for front-loading dishwashers which allows a continuous adjustment of hampering effect of the door-weight balancing device via a single adjusting mechanism directly accessible from the front wall of the casing.
In compliance with the above aims, according to the present invention there is provided a hinge assembly as specified in claim 1 and preferably, though not necessarily, in any one of the dependant claims.
Moreover, according to the present invention, there is also provided a household appliances as specified in claim 11 and preferably, though not necessarily, in any one of the dependent claims.
A non-limiting embodiment of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
With reference to
In the example shown, in particular, reference is made to a built-in front-loading dishwasher 2 which preferably, though not necessarily, comprises:
More specifically, the two hinge assemblies 1 are preferably located on opposite sides of front door 4, close to the lower horizontal edge of the door, and are aligned one another so as to allow manual rotation of front door 4 about axis A, between a raised position in which front door 4 is oriented substantially vertically and rests completely against the front wall 3a of casing 3 to close the crockery loading/unloading opening and watertight seal the washing chamber; and a completely lowered position in which front door 4 is oriented substantially horizontally, beneath the crockery loading/unloading opening, so as to give the user free access to the washing chamber via the crockery loading/unloading opening on front wall 3a.
With reference to
Casing 3, front door 4, and dish-racks 5 are commonly known parts in the dishwashers technical field and therefore won't be described in further details.
With reference to
The door-weight balancing device 9, in turn, comprises: a straight supporting rod 10 which is coaxial to a longitudinal axis L substantially parallel to coupling plate 6 (i.e. supporting rod 10 lays on a plane substantially perpendicular to the door rotation axis A), and extends in axially sliding manner through a transversally protruding tailpiece 11 which juts out from coupling plates 6; a compression-preloaded helical spring or similar elastically-deformable tubular member which is fitted to supporting rod 10 so as to have a first end 12a rigidly fixed to the distal end 10a of supporting rod 10, and a second end 12b in abutment against the protruding tailpiece 11 of coupling plate 6, so that axial movement of supporting rod 10 varies the length of helical spring 12; and a linking mechanism 13 which connects the proximal end 10b of supporting rod 10 to coupling plate 7, at a given distance from reference axis R of transversal pin 8 (i.e. from door rotation axis A), so that supporting rod 10 is axially moved with respect to protruding tailpiece 11 to further compress helical spring 12 when coupling plate 7 rotates from the first to the second working position, and returns to its maximum length when coupling plate 7 rotates back to the first working position.
With reference to
In other words, being the first end 12a of helical spring 12 rigidly fixed to the distal end 10a of supporting rod 10, the adjustable spacer element 14 directly increases or reduces the actual maximum length of helical spring 12 on supporting rod 10 and, therefore, it allows a manually-operated continuous adjustment of the compression preload of helical spring 12 between a lower value and a higher value.
In the example shown, in particular, the linking mechanism 13 preferably comprises a movable guide member 15 which is fixed in sliding manner onto coupling plate 6, approximately between protruding tailpiece 11 and transversal pin 8, so as to be substantially aligned to supporting rod 10 on opposite side of tailpiece 11 with respect to spacer element 14, and so as to be freely movable onto coupling plate 6 towards and backwards the protruding tailpiece 11 in a direction locally substantially parallel to the rod longitudinal axis L. The movable guide member 15 is moreover directly faced to, and rigidly connected to, the proximal end 10b of supporting rod 10 so as to move axially the supporting rod 10 with respect to protruding tailpiece 11.
In addition to the above, the linking mechanism 13 also comprises a substantially flat, connecting arm or rod 16 which extends on a plane locally substantially perpendicular to reference axis R, and has a first end 16a directly hinged to coupling plate 7 at a given distance from pin 8, and a second end 16b hinged to guide member 15, so that the whole connecting arm 16 is able to both freely move above coupling plate 6 towards and backwards the protruding tailpiece 11 in a direction locally substantially parallel to the rod longitudinal axis L, and to freely rotate with respect to coupling plate 7 and guide member 15 while remaining on a plane locally substantially perpendicular to reference axis R of transversal pin 8.
In other words, connecting arm or rod 16 connects coupling plate 7 to guide member 15 so to transform the rotating movement of coupling plate 7 about reference axis R, i.e. the rotating movement of front door 4 about door rotation axis A, into an axial reciprocating movement of supporting rod 10 through protruding tailpiece 11.
In the example shown, in particular, guide member 15 preferably, though not necessarily, consists of a substantially flat, transversal rocket arm 17 which extends immediately above coupling plate 6, approximately between protruding tailpiece 11 and transversal pin 8, and which has its intermediate section both rigidly connected to the proximal end 10b of supporting rod 10, and pivotally jointed to connecting arm or rod 16. The two opposite ends of rocket arm 17 are finally hinged each to a respective sliding block 18 which, in turn, is fixed in sliding manner to coupling plate 6 so as to be able to freely slide on the body of supporting plate 6 in a direction locally substantially parallel to the longitudinal axis L of supporting rod 10 and helical spring 12, towards and backwards protruding tailpiece 11.
In turn, with reference to
In the example shown, in particular, a washer or bushing is preferably, though not necessarily, interposed between the second end 12b of helical spring 12 and the wedge-shaped block 21, i.e. the adjustable spacer element 14.
Additionally the two wedge-shaped blocks 20 and 21 are structured so to be able to slide/move one onto the other along a preferably, though not necessarily, straight travelling direction d having a vectorial component parallel to the longitudinal axis L of supporting rod 10, so that any reciprocal movement of the wedge-shaped blocks 20 and 21 causes a variation of the overall high of the adjustable spacer element 14 parallel to longitudinal axis L and, as a consequence, a variation of the distance h between the protruding tailpiece 11 and the second end 12b of helical spring 12.
In the example shown, in particular, travelling direction d is preferably, though not necessarily, locally parallel to coupling plate 6, and is tilted of an angle a preferably, though not necessarily, ranging between 5° and 85° with respect to the longitudinal axis L of supporting rod 10.
More specifically, travelling direction d is preferably, though not necessarily, tilted of an angle a equal to 30° or 45° with respect to the longitudinal axis L of supporting rod 10.
In addition to the above, adjustable spacer element 14 is provided with a manually-operated adjusting mechanism 22 which is structured so to both prevent any undesired reciprocal movement of the two wedge-shaped blocks 20 and 21, and to selectively move the two wedge-shaped blocks 20 and 21 one with respect to the other along the direction d, so to permit a continuous manually-operated adjustment of the distance h between the protruding tailpiece 11 and the second end 12b of helical spring 12 and, as a consequence, of the actual compression preload of helical spring 12 fitted on supporting rod 10.
With reference to
The manually-operated adjusting mechanism 22, in turn, rigidly connects the wedge-shaped block 21 to the coupling plate 6, and it is structured so to selectively move the wedge-shaped block 21 with respect to coupling plate 6, onto the wedge-shaped block 20 along direction d, for alternatively increasing or reducing the overall high of the adjustable spacer element 14 and, as a consequence, continuously adjusting the distance h between the protruding tailpiece 11 and the second end 12b of helical spring 12.
More specifically, with reference to
The adjusting mechanism 22, in turn, preferably consists of a connecting screw 22 which is fixed in axially rotating manner to coupling plate 6, beside wedge-shaped block 21, and extends towards wedge-shaped block 21 while remaining locally parallel to travelling direction d up to reach and screw into the body of the wedge-shaped block 21, so that any rotation of the connecting screw 22 causes a sliding of the wedge-shaped block 21 onto the wedge-shaped block 20 along direction d and, as a consequence, causes an increase or reduction of the distance h between the protruding tailpiece 11 and the flat upper surface of the wedge-shaped block 21 against which the second end 12b of helical spring 12 abuts.
General operation of front-loading dishwasher 2 is clearly inferable from the above description, with no further explanation required.
As regards hinge assembly 1, coupling plate 6 is structured for being fixed to the lateral wall 3b of outer casing 3 immediately beside the crockery loading/unloading opening on front wall 3a, so that the head 22a of connecting screw 22, i.e. the manually-operated adjusting mechanism 22, crops out of front wall 3a beside the crockery loading/unloading opening, and it is easily accessible to the user when front door 4 is not in the raised position. The door-weight balancing device 9 therefore allows an on-site, manually-operated adjustment of the compression preload of the helical spring 12 fitted on supporting rod 10.
The particular structure of door-weight balancing device 9 offers several advantages. First of all, the door-weight balancing device 9 allows the user to manually adjust the compression preload of helical spring 12 in a continuous and extremely precise manner, simply acting exclusively on the manually-operated adjusting mechanism 22, i.e. on the head 22a of connecting screw 22.
Moreover, in the door-weight balancing device 9 the adjustment speed of the compression preload of helical spring 12 depends solely on the tilt angle a of the travelling direction d with respect to the longitudinal axis L of supporting rod 10, thus even a few turns of the connecting screw 22 can cause relevant variation of the helical-spring compression preload. A tilt angle a approximately equal to 45° offers the best compromise between speed and adjustment accuracy of the helical-spring compression preload.
In addition to the above, the head 22a of the adjusting screw 22 of the on-site adjustable door-weight balancing device is located on the front wall 3a of casing 3, in a raised position which is easy reachable by the user without removing the household appliance from the niche in the kitchen furniture where it is recessed.
In other words, the adjusting mechanism of the on-site adjustable door-weight balancing device 9 is located in a raised position which is particularly user friendly.
Last but not least, in hinge assembly 1 the on-site adjustable door-weight balancing device 9 is wholly integrated in coupling plate 6, thus the assembly of hinge assembly 1 on the appliance casing is greatly simplified and cost-effective.
Clearly, changes may be made to the household appliance 2 and to hinge assembly 1 as described herein without, however, departing from the scope of the present invention.
For example, in a non-shown structural variation of hinge assembly 1, transversal pin 8 may be replaced by a multilink leverage mechanism which is preferably, though not necessarily, structured to allow a free rotation of coupling plate 7 with respect to coupling plate 6 about a rotation axis locally substantially perpendicular to both coupling plates 6 and 7, and, at the same time, a transversal displacement of coupling plate 7 with respect to coupling plate 6 in a direction locally perpendicular to said rotation axis. In this case, the door rotation axis A is therefore allowed to space out from front wall 3a of outer casing 3 while front door 4 rotates about axis A.
Additionally, with reference to
The wedge-shaped block 21 instead is fitted to supporting rod 10 exclusively in axially sliding manner, and rests onto the wedge-shaped block 20 on a flat contact surface which lays on a reference plane P locally perpendicular to coupling plate 6 and locally tilted of an angle a preferably, though not necessarily, ranging between 5° and 85° with respect to the longitudinal axis L of supporting rod 10, so that any transversal displacement of wedge-shaped block 20 with respect to supporting rod 10 obliges the wedge-shaped block 21 to slide onto the wedge-shaped block 20 along a travelling direction d having a vectorial component parallel to longitudinal axis L of supporting rod 10, thus causing an increase or reduction of the distance h between the protruding tailpiece 11 and the second end 12b of helical spring and, as a consequence, an increase or reduction of the compression preload of helical spring 12 fitted on supporting rod 10.
As regards the manually-operated adjusting mechanism 22, in this embodiment it consists of a connecting screw 22 which is fixed in axially rotating manner to coupling plate 6, beside the wedge-shaped block 20, and extends towards wedge-shaped block 20 while remaining locally perpendicular to the longitudinal axis L of supporting rod 10, i.e. locally parallel to the sliding direction of wedge-shaped block on protruding tailpiece 11, up to reach and screw into the body of the wedge-shaped block 20, so that any rotation of connecting screw 22 causes a sliding of the wedge-shaped block 21 onto the wedge-shaped block 20 along the travelling direction d, thus causing an increase or reduction of the distance h between the protruding tailpiece 11 and the second end 12b of helical spring 12.
As regards instead the household appliance 2, one of the two hinge assemblies 1 connecting the front door 4 to the front wall 3a of casing 3 may be replaced by a traditional hinge assembly which is either provided with or lacks a corresponding door-weight balancing device.
Number | Date | Country | Kind |
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10014483.1 | Nov 2010 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP11/66370 | 9/21/2011 | WO | 00 | 4/26/2013 |