Patent Application
20120120561
1. Field of the Invention
The present invention relates to a hinge device and to an electronic device using the hinge device. 2. Description of the Prior Art
Terminology
It is well known in the art that elements may be referred to by their names or symbols. The following Table 1 lists names and symbols of elements regarded in the specification and claims of the present invention.
A conventional mobile electronic device, for example, a notebook computer, a cell phone or a PDA, comprises a base and a screen, as well as a conventional hinge device connecting and enabling the rotating motion of the screen relative to the base. The means for rotating the base and the screen include sliding, folding, or a combination of sliding and flipping. The conventional hinge device for use in a sliding-and-flipping electronic device comprises a hinge member and sliding plate. The hinge member comprises two ends, two sliding slots respectively formed at the ends and a pivoting portion. The pivoting portion is attached to the base of the electronic device so that the hinge member may turn pivotally relative to the base. The sliding plate is attached to the screen of the electronic device and slidably mounted between the two sliding slots. When using the electronic device, the screen can be slid aside to a predetermined position and then operate as the monitor of the electronic device.
The conventional hinge device is made from 304, 316L or 420L series stainless steels, zinc alloy, and amorphous Zirconic metal or amorphous titanic metal. However, the conventional hinge device made from of the aforementioned material has the following shortcomings:
The zinc alloy is a low-strength material and parts made from zinc alloy thus easily abrade away with time and unwanted gaps are formed between parts that eventually lead to disorder.
Parts made from conventional stainless steels are made directly from steel sheets with a stamping process that forms the parts into designed shapes. However, being limited by the original shape of the stainless steel sheet and the stamping process, there is little freedom in designing the shapes of the parts. Furthermore, 304 and 316L series stainless steels do not provide enduring strength. 420L series stainless steel, though having high strength, is highly ferromagnetic and may interfere with the operation of the electronic device. The saturation induction intensity of the 420L series stainless steel is 200 Gauss, much higher than the 5-10 Gauss of the 304 and 316L series stainless steels. Thus 420L series stainless steel is not suitable for making a hinge device for use in the electronic device.
Molding processes are necessary for making parts from amorphous metals. Though the molded parts are high in strength and hardness, are low in precision and require further high-precision process to achieve applicable precision. The high-strength and high-hardness of said parts turn out to be obstacles for the high-precision process, and inevitably lead to longer processing time, high wear rate of bits and thus low yield ratio and high cost.
In addition, a conventional hinge device, as shown in Taiwan Utility Model No. M350212, comprises an independent hinge member and an independent sliding plate that are correspondingly operable for fulfilling the aforementioned slide-and-flipping function. However, the independent hinge member and the sliding plate are respectively attached to the body and the screen with fasteners, which increases parts number as well as complexity that lead to high manufacturing cost and high assembly cost.
To overcome the shortcomings, the present invention provides a hinge device to mitigate or obviate the aforementioned problems.
The main objective of the invention is to provide a hinge device and an electronic device using the hinge device.
The hinge in accordance with the present invention is made with a metal injection molding (MIM) process from an alloy having at least: from 4 to 32 wt % Mn, from 16 to 37 wt % Cr and Fe that fills up the rest percentage.
The hinge device is unified in one integrated part and is structurally, physically and mechanically superior to a conventional hinge device so as to overcome the shortcomings and mitigate or obviate the problems of the conventional hinge device.
Preferably, the hinge device has Ni and Cr, whose percentages sum exceed 12%, and thus is stainless and has the following features:
The strengths are higher than that of conventional non-ferromagnetic stainless steel or zinc alloy and the hardness thereof lower than that of amorphous metal. The hinge device in accordance with the present invention not only provides higher strength and hardness than non-ferromagnetic stainless steel, but also resolves the shortcoming that parts made from amorphous metal are too hard to be processed.
Preferably, the hinge device in accordance with the present invention is made with the aforementioned materials and has an elongated rod and two elongated arms. The rod has two ends and the two elongated arms are respectively attached to the ends of the rod. Each arm has an upper pivoting end, a lower pivoting end, an upper pivoting hole formed beside the upper pivoting end and a lower pivoting hole axially-parallel with the upper pivoting hole and formed beside the lower pivoting end.
Another aspect of the invention relates to an electronic device having a hinge as described above, a base and a screen. The base has a rod chamber for receiving the rod of the hinge and the two lower chambers for respectively receiving the lower pivoting ends of the two arms of the hinge. Each lower chamber has a pivot mounted in the lower pivoting hole of the arm. The screen has two upper chambers for respectively receiving the upper pivoting ends of the two arms of the hinge. Each upper chamber has a pivot mounted in the upper pivoting hole of the arm.
With the foregoing structure, the present invention provides a hinge device that may be fast and easily made as a single integrated part with a metal injection molding process. Comparing with a conventional hinge device, said hinge device significantly reduces manufacturing and assembly costs and is easier to make or design.
Other objectives, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
The present invention provides a hinge device made with a metal injection molding process from an alloy. The alloy is high-strength, corrosion-resistant and non-ferromagnetic. The following embodiments disclose possible and feasible compositions of the alloy as well as features thereof In the metal injection molding process, a powder of the alloy is mixed with a multiplicity of bonding agents, for example PP, PW, PE, SA and other acceptable bonding agents, to form an injection material. The injection material is then injected, molded, de-oiled and sintered. Relevant details to the metal injection molding process are well known in the art and are thus omitted herein.
The first embodiment of the present invention relates to a hinge device made with a metal injection molding process from an alloy comprising 9 wt % Mn, 16.5 wt % Cr, 9.5 wt % Ni, 3 wt % Si, 0.35 wt % N, 0.2 wt % C, 0.03 wt % S, 0.02 wt % P, 1 wt % Al, 2 wt % Co, 1 wt % Mo, 0.2 wt % O, 0.5 wt % Zr, and Fe that fills up the rest percentage.
The hinge device of the first embodiment comprises the following features:
The second embodiment of the present invention relates to a hinge device made with a metal injection molding process from an alloy comprising 10.2 wt % Mn, 21 wt % Cr, 1.2 wt % Ni, 2 wt % Si, 0.85 wt % N, 0.2 wt % C, 0.03 wt % S, 0.2 wt % P, 0.3 wt % Al, 2 wt % Co, 0.8 wt % Ti, 0.5 wt % Cu, 2 wt % W, 3 wt % Mo, 0.1 wt % O, 0.7 wt % Ta, and less than 1 wt % Y and Zr, as well as Fe that fills up the rest percentage.
The hinge device of the second embodiment comprises the following features:
The third embodiment of the present invention relates to a hinge device made with a metal injection molding process from an alloy comprising 30 wt % Mn, 25 wt % Cr, 3 wt % Ni, 0.9 wt % N, 0.2 wt % C, 2 wt % Ti, 0.5 wt % Cu, 4 wt % W, 5 wt % Mo, 0.5 wt % B, 1 wt % Nb, 0.6 wt % Ta, and less than 1 wt % Y, La and Zr, as well as Fe that fills up the rest percentage.
The hinge device of the third embodiment comprises the following features:
The forth embodiment of the present invention relates to a hinge device made with a metal injection molding process from an alloy comprising 5 wt % Mn, 30 wt % Cr, 3 wt % Ni, 1.5 wt % Si, 0.4 wt % N, 0.02 wt % C, 0.05 wt % S, 0.03 wt % P, 0.5 wt % Al, 0.5 wt % V, 4 wt % W, 0.8 wt % Nb, 0.6 wt % Ta, and less than 1 wt % La, Ce and Hf, as well as Fe that fills up the rest percentage.
The hinge device of the forth embodiment comprises the following features:
The fifth embodiment of the present invention relates to a hinge device made with a metal injection molding process from an alloy comprising 32 wt % Mn, 16 wt % Cr, 0.7 wt % N, 0.01 wt % C, 4 wt % Mo, 0.9 wt % Nb, 1 wt % Ta, and Fe that fills up the rest percentage.
The hinge device of the fifth embodiment comprises the following features:
The hardness of a conventional hinge device made from a zinc alloy metal is about HRB30, with a yield strength of only 100 MPa. The hardness of a 304 or 316 stainless steel is between HRB55 and HRB70, wherein the hardness of a conventional hinge device made from said stainless steel is about HRB55 to HRB60. The yield strength of the conventional hinge device made from said stainless steel is only about 160 MPa and is vulnerable to abrasion and deformation. The hardness of a conventional hinge made from an amorphous metal is higher than HRC66 and so causes difficulty in further processing and a longer processing time.
It is apparent that the hardness of the hinge device in accordance with the present invention is higher than that of a conventional hinge device made from zinc alloy and lower than that of a conventional hinge device made from amorphous metal. The hinge device in accordance with the present invention not only provides higher strength and hardness than non-ferromagnetic stainless steel, but also resolves the shortcoming that parts made from amorphous metal are too hard to be processed. Furthermore, the hinge device in accordance with the present invention provides higher strength than conventional counterparts made from 304 or 316 stainless steels.
In addition, the hinge device in accordance with the present invention is made with metal injection molding process so as to form complex shapes and provide high precision. On the contrary, conventional hinge devices, either made with stamping process from 304 or 316 stainless steels or with molding process from amorphous metal, fail to be bulk manufactured with high precision into 3D shapes. A conventional hinge device made from zinc alloy with liquid metal injection molding fails to provide sufficient strength for being used as a hinge or power-transmitting part.
Preferably, with reference to
The hinge device in accordance with the present invention, made with metal injection molding process as described above may comprise an elongated rod 10 and two elongated arms 20. The rod 10 has two ends and at least one receiving space 101. The two elongated arms 20 are respectively attached to the ends 10 of the rod. Each arm has an upper pivoting end 21, a lower pivoting end 22, an upper pivoting hole 211 formed beside the upper pivoting end 21 and a lower pivoting hole 221 axially-parallel with the upper pivoting hole 211 and formed beside the lower pivoting end 22.
With reference to
The hinge device comprises a rod 10, two arms 20, as described above, and further has a positioning protrusion 222.
The base 30 comprises a rod chamber 31 for receiving the rod 10 of the hinge device, two lower chambers 32 for respectively receiving the lower pivoting ends 22 of the two arms 20 of the hinge device, and a stopper 34. Each lower chamber 32 comprises a pivot 33 mounted in the lower pivoting hole 221 of the arm 20. The stopper 34 is mounted in the lower chamber 32 and apart from the pivot 33 of the lower chamber 32.
The screen 40 comprises two upper chambers 41 for respectively receiving the upper pivoting ends 21 of the two arms 20 of the hinge device. Each upper chamber 41 comprises a pivot 42 mounted in the upper pivoting hole 211 of the arm 20.
The positioning protrusion 222 protrudes outwards from the lower pivoting end 22 for selectively engaging the stopper 34 when the arms 20 rotate relative to the base 30.
Preferably, the rod 10 of the hinge device further comprises at least one receiving space 101 for receiving electronic parts or members.
With further reference to
The hinge device in accordance with the present invention may be unified into an integrated part, which, compared with conventional hinge devices, is structurally simple, non-ferromagnetic, corrosion-resistant, and provides suitable strength and hardness. The hinge device in accordance with the present invention is suitable to be manufactured with metal injection molding process to provide high precision and a smooth surface and reduce cost and time-consumption required for conventional counterparts.
