1. Field of the Invention
The present invention relates to a hinge device, more particularly a hinge device having angle hold function, and a folding electronic appliance, particularly a folding cellular phone, using same.
2. Description of the Related Art
It is a practice to use a hinge devices having angle hold function in order to connect between the main body and the display of a folding electronic appliance, e.g. folding cellular phone.
It should be noted that the conventional hinge device 85 has its length 82 comparatively short and its diameter 84 comparatively great. The length 82 provided comparatively short is because to secure a space for a flexible printed circuit board (FPC) 5 (see
Meanwhile, the diameter 84 provided comparatively great is due to the hinge device length 82 given comparatively short. As well known, in order to exhibit the angle hold function, an elastic member, e.g. a spring, is necessarily provided within the hinge device 85. As is apparent, in the case of using a spring having a different length to obtain the equivalent magnitude of elastic force, a spring shorter must have a diameter greater than that of a longer spring. The hinge device having a great diameter results in an increased size of the connection 89 between the main body 81 and the display 83 and hence of the cellular phone 8 itself. Thus, there is a difficulty in making the conventional hinge device compact in size.
Furthermore, where using the conventional hinge device 85, the hinge device 85 must be inserted laterally into the horizontal hole 87 of cellular phone 8 which requires the operation lateral thereof on the production line. Such a lateral operation is extremely troublesome as compared to a vertical operation, resulting in the increase in manufacturing and assembling costs.
Furthermore, the conventional structure requires such a troublesome operation as passing the FPC through a narrow gap laterally of the hinge device. In addition, there is a need to provide a rise 88 for fixing the hinge device in the horizontal hole 87 of the cellular phone 8. Those factors are also responsible for cost increase.
Furthermore, because the conventional electronic appliance, e.g. the cellular phone shown in
Furthermore, the cellular phone 8 using the conventional hinge device has an angle the display 83 is opened relative to the main body 81 is limitedly up to the angle of communication, e.g. approximately 154 degrees. In the case such a cellular phone is accidentally trodden under foot, the cellular phone is to be possibly broken.
(Patent Document 1) JP-A-10-246222
The present invention has been made in order to solve the problem in the prior art, and it is an object thereof to provide a hinge device more compact in size. Meanwhile, another object is to manufacture a cellular phone compact in size and innovative in design at low cost. Furthermore, it is still another object to provide a cellular phone highly secured.
In order to achieve the object, a hinge device of the invention comprises: a shaft substantially long; a fixed cam provided allowing the shaft to rotate and having an angle holder; a movable cam provided to rotate about the shaft with rotation of the shaft and to slide along the shaft, and having an angle holder for holding at a predetermined angle an own rotation angle relative to the fixed cam cooperatively with the angle holder of the fixed cam; elastic means always biasing the movable cam toward the fixed cam; a first arm fixed to the fixed cam; and a second arm fixed to the shaft.
In the hinge device, the elastic means may have a diameter provided comparatively small correspondingly to the shaft substantially long.
Meanwhile, a hinge device of the invention comprises: a shaft substantially long; a fixed cam supporting the shaft at a position close to one end of the shaft so as to allow rotation of the shaft and having a fixed surface having an angle holder on the other side of the shaft; a movable cam provided to rotate about the shaft with rotation of the shaft and to slide over the shaft along the shaft, and having an angle holder for holding at a predetermined angle an own rotation angle relative to the fixed cam by engagement with the angle holder of the fixed cam, in a rotation surface opposed to the fixed surface of the fixed cam; a spacer provided close to the other end of the shaft; a spring provided for expansion/contraction between the spacer and the movable cam and always biasing the movable cam toward the fixed cam; a first arm fixed to the fixed cam; and a second arm fixed to the shaft; wherein the spring means has a diameter provided as comparatively small correspondingly to the shaft substantially long.
Meanwhile, in the hinge device, the first arm and the second arm can define an angle varying in a range of at least substantially 0 degree to substantially 180 degrees. Meanwhile, a folding cellular phone may be formed by fixing a display and a main body to the first arm and the second arm of the hinge device. Furthermore, the hinge device may be provided on the cellular phone substantially over an entire width thereof.
Although the hinge device of the present invention is applicable to various electronic appliances, explanation is herein made particularly on the application to a folding cellular phone as a preferred embodiment.
1. Outline
As shown in the figures, the angle of between main body 11 and display 13 of the cellular phone 3 is approximately 0 degree during non-use in
2. Hinge Device and Its Peripheral Members
There are shown exterior perspective view in
As favorably shown in
As favorably shown in
Referring to
Although not clear from the figure, the hinge arms 23A, 23C of these members are fixed to the shaft 21 directly or indirectly. Accordingly, by rotating the hinge arm 23A, 23C, the shaft 21 is rotated. The cam follower 50 is provided to rotate about the shaft and to slide over the shaft 21 and along the shaft 21 as the shaft 21 rotates. Meanwhile, the hinge arms 23B, 23D are fixed mutually to the cam 40 directly or indirectly but not fixed to the shaft 21. Accordingly, the hinge arms 23B, 23D and the cam 40 do not rotate even when the shaft 21 rotates. It is not problematic here whether or not the other members, i.e. the spring 62, the spacer 60 and the stopper 64 are to rotate due to a rotation of the shaft 21. It can be basically considered that no rotation takes place even when the shaft 21 rotates, similarly to the hinge arms 23B, 23D, etc.
The shaft 21, penetrating centrally of the hinge device 1, is provided over nearly the entire width thereof. The shaft 21 has a length 22 capable of determining a width of the hinge device 1 and, ultimately, a width of a cellular phone 3 using the hinge device 1 of the invention. More specifically, the hinge device 1 of the invention can be provided between the display 13 and the main body 11, i.e. over the entire width of the cellular phone, to make the width of cellular phone 3 nearly equal to the width of the hinge device 1. This is because, where the hinge device 1 of the invention is used, as explained referring to
The hinge arms 23A-23D are to be fixed to the subject of hinge connection, e.g. the display 11 and main body 13 (see
The cam 40 is arranged close to one end of the shaft 21, in a state the shaft 21 penetrates through a hole (not shown) provided in the center thereof and in a state the shaft 21 is allowed to freely rotate at the inside of the hole. The cam 40 allows the shaft 21 to rotate at the inside thereof during rotation of the shaft 21 but does not move itself due to rotation of the shaft. The cam 40 has two slant surface, i.e. a first slant surface 44 and a second slant surface 45, such that the cam 40 decreases its thickness from the center the shaft 21 penetrates toward the circular edge 43, bordering a predetermined diameter partitioning into halves the fixed surface 41 on the other end of the shaft 21, in other words, the diameter 42 assumes a crest. Incidentally, although the second slant surface 45 is not favorably represented in the figure, the slant surfaces 44, 45 are provided with a groove 46 in a predetermined depth extending from the center to the edge 43 of the cam 40. The groove 46 is to be used to hold the angle of cam follower by engagement with the protrusions 51, 53 of the cam follower, as described later. The slant surfaces 44, 45 have two fan-formed slant surfaces, i.e. a first fan surface 47 and a second fan surface 48, respectively formed at slant angles somewhat different bordering the groove 46. Here, the first fan surface 47 has an internal angle A of approximately 56 degrees while the second fan surface 48 has an internal angle B of approximately 124 degrees. Because the first fan surface 47 and the second fan surface 48 are both slanted to have the deepest valley at the groove 46, there are somewhat difference between the slant angle C of the first fan surface 47 (i.e. cam 40 thick-wise slant) and the slant angle Dof the second fan surface 48 in relation to the internal angles A, B. Namely, the slant angle C of the first fan surface 47 is provided greater than the slant angle D of the first fan surface 48.
The cam follower 50 is provided, in a state the shaft 21 penetrates through a hole (not shown) provided in its center, to rotate about the shaft 21 as the shaft 21 rotates and further to slide over the shaft 21 along the shaft 21. The cam follower 50 has protrusions two in total, i.e. a first protrusion 51 and a second protrusion 53 in the rotation surface opposed to the fixed surface 41 of cam 40, correspondingly to the groove 46 of cam 40 (see
The spring 62 is provided for expansion/contraction between the cam follower 50 and the spacer 60, in a state the shaft 21 penetrate through the interior thereof and in a state the shaft 21 is allowed to rotate at the inside thereof. The spring 62 always biases the cam follower 50 toward the cam 40. Particularly, when the protrusion of cam follower 50 fits in the groove 46 of cam 40, the same plays an important role in order to hold that state. The spring 62 must have a sufficient elastic force to effect this role. In order to provide a sufficient elasticity, a sufficient length 65 must be provided in relation to the size of the diameter 63. As noted above, according to the hinge device 1 of the invention, because the length 65 of the spring 62 can be freely set, the spring 62 can be easily made longer in its length 65 than that of the spring 62 of the conventional hinge device 1. By thus setting the spring 62 length 65 longer than that of spring (82) of the conventional hinge device 8, the diameter 63 of spring 62 (and further the hinge device 1 diameter using the spring 62) can be made smaller than that (84) of the conventional. As a result, the invention can make more compact the hinge device 1 and the cellular phone 3 using the same.
The spacer 60 is arranged between the spring 62 and the hinge arms 23C, 23D in a state the shaft 21 penetrate through the interior thereof and preferably in a state the shaft 21 is allowed to freely rotate at the inside thereof. Properly adjusting the length of the spacer 60 makes it possible to adjust the biasing force of the spring 62 to the cam 40. Incidentally, in order for the spacer 60 not to apply an unnecessary force to the hinge arm 23C, a pin (not shown) may be provided in a manner partitioning between the spring 62 and the hinge arm 23C. The pin, for example, radially extends from the shaft 21 orthogonally to the shaft 21, having a length nearly equal to or smaller than the radius of the spacer 60. Incidentally, as clear from the above explanation, the length of the spacer 60 is determined relatively in relation to the biasing force, etc. of the spring 62.
Stoppers 64 are provided outermost at both ends of the shaft 21 thus preventing hinge arms 23, etc. from falling out of the shaft 21. The stoppers 64 are arranged adjacent the annular portions 25A, 25D of the hinge arms 23A, 23D, to fix the shaft 21 firmly at the C-formed inside thereof in a manner clamping same there. Incidentally, although the stoppers 64 may be provided as separate members from other members as in the illustrated example, those may be formed by rolling the ends of the shaft 21.
3. Hinge Device Operation
Referring subsequently to
When viewed in respect of operation,
As shown in
In the
When the hinge arms 23A, 23C are rotated nearly 30 degrees in the direction of arrow shown in the figure without loosening the force for rotation, the first protrusion 51 (and second protrusion 53) of cam follower 50 gets over the crest of the diameter 42 of cam 40 and then moves the second fan-formed surface 48 in a direction going down the slant surface thereof. Accordingly, unless a force is applied reverse in direction to the arrow shown in the figure, the can follower 50 does not return to the former position again. The action getting over the crest corresponds to opening/closing operation of the display and main body if considered on the cellular phone example.
As favorably shown in
In abnormality, when the hinge arms 23A, 23C are rotated exceeding 154 degrees in the arrow direction shown in the figure relative to the hinge arms 23B, 23D, or when the display is opened exceeding the state of communication relative to the main body if considered on the example of cellular phone 3, as shown in
4. Assembling
Referring to FIGS. 1 to 5, brief explanation is finally made on a method of assembling the hinge device 1 of the invention into a cellular phone 3. Before assembling to the cellular phone 3, the hinge device 1 is made in the state of
In this manner, in the cellular phone 3 using the hinge device 1 of the invention, there is no need of complicated operations including passing an FPC through a narrow gap laterally of a hinge device and assembling a hinge device 85 laterally as required in a cellular phone 8 (see
Incidentally, the embodiment fixed the cam to provide the cam follower rotatable, the cam follower may be fixed to provide the cam rotatable conversely. Meanwhile, although the embodiment provided the hinge-arm extension angle at approximately 180 degrees, it can be provided greater than that. This angle can be determined freely in relation to the subject of hinge device connection (and its structure), etc.
The invention allows for fabricating a compact hinge device at low cost. Meanwhile, The invention can provide an innovatively designed electronic appliance and a highly secure cellular phone.
Number | Date | Country | Kind |
---|---|---|---|
2002-374545 | Dec 2002 | JP | national |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP03/16828 | Dec 2003 | US |
Child | 11167987 | Jun 2005 | US |