The present invention relates, for example, to a hinge device for making a door rotate automatically using its deadweight toward a closing direction or an opening direction while dumping impacts when it rotates.
A hinge device disclosed in Patent Literature 1 (JP 2018-9380) comprises a first hinge member fixed to a door frame (first object) and a second hinge member fixed to a door (second object), and a shaft member connecting rotatably these hinge members as a basic configuration. Furthermore, the hinge device comprises a rotational force imparting mechanism for imparting rotational force to the door using deadweight of the door toward a closing direction and a linear damper for dumping impacts under its rotation.
The rotational force imparting mechanism includes a lower cam member having a cylindrical shape and being disposed to the first hinge member, and an upper cam member having a cylindrical shape and being disposed to the second hinge member. The shaft member is disposed to the first hinge member and is positioned such that it passes through these cam members. By cam actions of these cam members, the deadweight of the door is converted to the force toward the closing direction.
The linear dumper is disposed to the second hinge member and it is positioned coaxially to the shaft member above it.
On a process when the door is closed automatically, as the door and the second hinge member go down, the linear dumper also goes down to contact to an upper end of the shaft member so that the linear dumper can be pressed and can dump the rotational force.
In the hinge device of Patent Literature 1, since the shaft member and the linear dumper are positioned coaxially, a vertical size of the hinge device becomes large. If the vertical size is tried to reduce, a pressing stroke of the linear dumper becomes short such that it can not show a preferable dumping function.
The present invention is completed to solve the above problem, and in a hinge device comprising a first hinge member attached to a first object, a second hinge member attached to a second object and rotating about a rotation shaft line with respect to the first object, a shaft member connecting rotatably the first hinge member and the second hinge member and its shaft line being provided as the rotation shaft line, a rotational force imparting mechanism converting urging force to a rotational force to the one direction when the second object moves with receiving the urging force along the rotation shaft line to a direction of the urging force and rotates to one direction, a dumper mechanism reducing the rotational force of the second object to the one direction; and the dumper mechanism comprises a linear dumper disposed to one hinge member among the first hinge member and the second hinge member and positioned apart from the shaft member in an orthogonal direction to a shaft line of the shaft member while positioned along the shaft member, a first cam part disposed to the one hinge and positioned at one end of the linear dumper, and a second cam part positioned to another hinge member among the first hinge member and the second hinge member and in a process where the second hinge member moves to the direction of the urging force together with the second object while rotating to the one direction, accompanied with a cam action of the first cam part and the second cam part, the linear dumper is pressed and shortened.
According to the above aspects, since the linear dumper is not positioned on the shaft line of the shaft part and is positioned apart from the shaft line in an orthogonal direction to its shaft line, size enlargement in the shaft direction of the hinge device can be avoided. Furthermore, sufficient strokes of the linear dumper can be kept even if the size to the shaft direction of the hinge device is restricted.
Furthermore, the linear dumper is compressed, when the second object rotates to the one direction, by shift amounts to the shaft direction of the second object through the first and the second cam parts and is also compressed by the cam action of the first and the second cam part so that the compression strokes can be made longer, and an excellent dumper function can be shown.
It is preferred that the linear dumper and the first cam part are disposed to the first hinge member, and the second cam part is consisted of a second cam member configured as a separated body from the second hinge member, and the second cam member is attached to the second hinge member adjustably in a position to an orthogonal direction to its shaft line with respect to the shaft member.
According to the above aspects, by adjusting the second cam member in its position, compression strokes of the linear dumper can be adjusted and also the dumper function by the linear dumper can be adjusted.
As for a concrete embodiment, for example, the rotation shaft line extends vertically, and the linear dumper and the first cam part are disposed to the first hinge member the first cam part includes a slanted cam face slanting higher and higher as going to the one direction and becoming higher and higher as going farther from the rotation shaft line.
Preferably, the hinge device comprises a dumper hinge and a gravity hinge spaced to the rotation shaft line each other, wherein the rotation shaft line extends vertically, and gravity of the second object is provided as the urging force; the dumper hinge includes the first hinge member, the second hinge member, the shaft member, and the dumper mechanism, the gravity hinge includes a third hinge member attached to the first object; a fourth hinge member attached to the second object; another shaft member connecting rotatably the third hinge member and the fourth hinge member and providing its shaft line as the rotation shaft line, and the rotational force imparting mechanism; the rotation imparting mechanism includes a third cam member disposed to the third hinge member and having a cylindrical shape and a fourth cam member disposed to the fourth hinge member and disposed above the third cam member and another shaft member is inserted and passed through the third cam member and the fourth cam member.
Preferably, an engagement part protruding to the rotation shaft line is disposed to the third hinge member; a receiver face (92) becoming higher and higher as going to a reverse direction to the one direction is formed to the fourth hinge member (60), and the receiver face is positioned below the engagement part in an angle range of the second object (6) where the linear dumper (31) is pressed.
According to the above aspects, in a process where the second object rotates to the one direction, upward flapping of the second object due to the cam action of the first cam member and the second cam member can be prevented by engagement of the receiver face to the engagement part. Thereby, the first cam and the second can stably contact such that the dumper action by the linear dumper can be provided certainly.
According to the present invention, a hinge device can show an excellent dumping function without making a size along a shaft direction increase.
Hereinbelow, a hinge device of one embodiment of the present invention will be described with referencing drawings. As shown in
The hinge device 1 comprises a dumper hinge 2 and a gravity hinge 3 spaced vertically. In the present embodiment, the dumper hinge 2 is placed above and the gravity hinge is placed below. The dumper hinge 2 and the gravity hinge 3 support the door 6 rotatably about a rotational shaft line L extending vertically as shown in
First, explanations about a configuration of the dumper hinge 2 will be provided with referring to
The first hinge member 10 includes upper and lower fixture parts 11 and support parts 12 protruding from these fixture parts 11.
The first hinge member 10 is fixed adjustably to the door frame 5 with allowing adjustment of left-and-right positions. In detail, to the fixture part 11, a long hole 11a extending left-and-right is formed. By inserting a screw 13 to a washer 14 and the long hole 11a and screwing it to a screw hole of the door frame 5, the first hinge member 10 is fixed adjustably to the door 5 while allowing the adjustment of the position along an extension direction of the long hole 11a (left and right directions).
With respect to the upper and lower fixture parts 11, at faces facing a front side at a peripheral part of the long hole 11a, fine teeth 11b extending vertically are formed such that many teeth 11b line up along the left and right directions, and to a face of the washer 14 opposite to the fixture parts 11, many fine teeth 14a extending to the same direction while lined up along the same direction are also formed. By meshing of these teeth 11b, 14a, the first hinge member 10 is prevented from displacing to the left and right directions from the adjusted position.
As shown in
In the receiver hole 12b, as construction elements of a dumper mechanism 30, a hydraulic linear dumper 31, a first cam member 32 (first cam part) and a return spring 33 are received.
The liner dumper 31 includes a cylinder 31a and a rod 31b extending downward from the cylinder 31a. To the cylinder 31a, a compressed-coil spring (not shown) is built in, and by this compressed-coil spring, the liner dumper 31 is urged to an extension direction. That is to say, the rod 31b is urged to a protrusion direction from the cylinder 31a. A top of the rod 31b abuts to a bottom part of the receiver hole 12b.
The first cam member 32 includes a slide part 32a received non-rotatably but movably to a shaft direction in the receiver hole 12b and a cam part 32b formed at an upper side of this slide part 32a. A top face of the cam part 32b becomes a cam face 32x. The cam face 32x slants such that the cam face 32x becomes higher and higher when going to a clockwise direction about a rotation shaft line L (closing direction of the door 6), and also becomes higher and higher when going to a direction farther and farther from the rotation shaft line L.
To the slide part 32a of the first cam member 32, an insertion hole 32c (refer to
The second hinge member 20 of the dumper hinge 2 includes a fixture part 21 to the door 6, and a support part 22 protruding from this fixture part 21. To the support part 22, an attachment hole 22a extending vertically is formed, and to the attachment hole 22a, a top end of the shaft member 40 is attached non-movably along the shaft direction. The shaft member 40 is received rotatably in the shaft receiver hole 12a of the first hinge member 10 through the bushing 15. The shaft line of the shaft member 40 is provided as the above rotation shaft line L.
As shown in
As shown in
By inserting the screw 36 to the long hole 22c of the second hinge member 20 and the through hole 35a of the second cam member 35, and then screwing to a nut 37 (refer to
As shown in
At the lower end part of the above second cam member 35, the face opposite to the above shaft member 40 is provided as a cam face 35x. Cam actions between the cam face 35x and the cam face 32x of the first cam member 32 will be described later.
Next, the gravity hinge 3 will be explained with referring to
The third hinge member 50 includes upper and lower fixture parts 51 and support parts 52 protruding from these fixture part 51.
To the fixture part 51, a long hole 51a extending to left-and-right, and around the long hole 51a, many fine teeth 51b extending vertically and lined-up to the left-and-right direction are formed. The third hinge member 50 is fixed to the door frame 5 in the condition allowing to adjust the position while stopping displacement similarly to the first hinge member 10.
To the support part 52 of the third hinge member 50, a support hole 52 extending vertically and having a step is formed. As shown in
The fourth hinge member 60 includes a fixture part 61 to the door 6 and a support part 62 protruding from this fixture part 61. To the support part 62, an attachment hole 62a having an opening at a lower end is formed, and to the attachment hole 62a, an upper end part of the fourth cam member 72 as the configuration elements of the rotation force imparting mechanism 70 is attached non-rotatably. The fourth cam member 72 has a cylindrical shape and protrudes vertically and downwardly from the support part 62 such that its lower end part is inserted into the upper part of the support hole 52a of the above third hinge member 50.
The fourth cam member 72 has an inner cam part 72x with a smaller diameter and an outer cam part 72y having a larger diameter. Lower faces of these inner cam part 72x and outer cam part 72y become cam faces.
The cam faces of the inner cam parts 71x, 72x of the third cam member 71 and the fourth cam member 72 contact each other and the cam faces of the outer cam 71y, 72y contact each other.
To the support part 62 of the fourth hinge member 60, the upper part of the shaft member 80 is attached non-movably with respect to a shaft direction. The shaft member 80 is inserted into the fourth cam member 72 to protrude downward from the fourth cam member 72 and is inserted into the third cam member 71. The shaft line of this shaft member 80 is provided as the above rotation shaft line L.
As shown in
The hinge device 1 configured above will be explained. First, the basic function of the gravity hinge 3 will be explained.
As shown in
When the door is rotated to the opening direction and the opening angle becomes larger than 170 degrees, as shown in
When the door 6 is rotated to the closing direction from the opening position of 180 degrees, the door is made to rotated against the rotational force generated by the above cam action.
When the door 6 rotates to the closing direction and the opening angle becomes smaller than 45 degrees, as shown in
When the door 6 is rotated from the closed position to the opening position, the door 6 is rotated against the rotational force generated by the above cam action.
As described above, though the door 6 is automatically closed from the opening angle from 45 degrees to 0 degrees by the cam action of the rotational force imparting mechanism 70 assembled to the above gravity hinge 3, its rotational force is reduced by the dumper mechanism 30 of the dumper hinge 2 so that the impact to the door frame 5 can be reduced when the door 6 reaches the closed position.
Hereunder, the action of the dumper hinge 2 will be explained in detail.
Since the linear dumper 31 is disposed apart from the shaft member 40 in the horizontal direction along the shaft member 40, strokes of the linear dumper 31 can be kept sufficiently without increasing the vertical size (size along to the shaft direction) of the dumper hinge 2.
As shown in
When the door 6 is made to rotated toward the closing direction and reaches the opening angle of 45 degrees, as shown in
When the opening angle of the door 6 becomes smaller than 45 degrees, the door 6, as described above, automatically rotates to the closing direction accompanied with downturn. At this time, as shown in
Furthermore, the second cam member 35 rotates to the clockwise direction about the rotation shaft line L, and since the cam face 32x of the first cam member 32 becomes higher and higher as going to the clockwise direction so that the first cam member 32 can be pushed down also by the cam action of the cam face 32x and the cam face 35x.
As described above, since the first cam member 32 pushes to compress the linear dumper 31 in the downturn amount adding up the downturn amounts associated with the downturn of the door 6 and the downturn amounts associated with the above cam actions, compression amounts of the linear dumper 31 can be increased, thereby reducing the rotational force of the door 6 so that the impact when closing the door 6 can be excellently dumped.
In the present embodiment, the cam face 32x of the first cam member 32 slants with becoming higher and higher as going farther and farther from the shaft member 40. Thus, by adjusting the position of the second cam member 35, compression amounts of the linear dumper 31 can be adjusted such that the dumper function can be adjusted. Explaining concretely, when as shown in
Next, the action of the regulation mechanism 90 of the gravity hinge 3 will be explained.
As shown in
As shown in
As shown in
As described above, when the opening angle of the door is 45 degrees-0 degree, the receiver face 92 is positioned below the engagement member 91. The door 6 goes down in a course of the automatic closing and the fourth hinge member 60 also goes down, however, since the receiver face 92 becomes higher and higher when going to the counterclockwise direction (opening direction of the door), the above downturn amounts can be canceled. Thus, the receiver face 92 in the above angle ranges can contact to the lower face of the engagement member 91 or can keep the opposing state with having slight spacing.
If the regulation mechanism 90 is not present, when the door 6 is rotated vigorously to the closing direction, by the cam action of the first cam member 32 and the second cam member 35 of the linear dumper 31, the door 6 is flapped (displaced). Thus, there is the possibility that the door 6 rotates to the closing direction under the condition where the dumper action of the linear dumper 31 is weakened. In the present embodiment, the gravity hinge 3 makes the receiver face 92 of the fourth hinge member 60 engage to the engagement member 91 of the third hinge member 50, and the upward displacement of the door 6 is regulated so that the dumper function of the linear dumper 31 can be surely shown and the door 6 can be closed gently.
Now, by the above regulation mechanism 90, when the opening angle of the door 6 is in the range of 0 degree-45 degrees, the door 6 can not be withdrawn upward. Thus, the regulation mechanism 90 can provide a role of a theft protection for the door 6.
Next, a second embodiment of the present invention will be explained with reference to
Since the other configuration of same with the first embodiment, detailed explanation will be omitted.
When the door 6 is in the opening angle of 45 degrees, a contact part of the second cam member 35 abuts to a point P1 on the cam face 32x′. When the door 6 is in the opening angle of 0 degree (closed position), the contact part of the second cam member 35 abuts to a point P2 on the cam face 32x′. Since the point P2 is positioned farther from the rotation shaft line than the point P1, the point P2 is higher than the point P1. As the result, as the door 6 rotates to the closing direction, by the cam action between the contact part of the second cam member 35 and the cam face 32x′ of the first can member 32, the linear dumper 30 is compressed.
The feature that the dumper function of the linear dumper 30 can be adjusted by the position adjustment of the second cam member 35 is similar with the first embodiment.
The present invention is not limited to the above practice and various modifications may be adopted within the scope of its purport.
For example, the rotational force imparting mechanism may impart, when the door rotates to the opening direction, the rotational force to the opening direction by the deadweight of the door over wider angle ranges. In this case, the dumper mechanism can be configured to show the dumping function when the door rotates to the opening direction. More concretely, inclinations of the cam face of four cam members become reversed with respect to the first embodiment, and inclinations of the regulation mechanism become reversed accordingly.
It may be allowed to dispose the linear dumper and the first cam member to the second hinge member and to dispose the second cam member to the first hinge member. In this case, the linear dumper as well as the first cam member go down as the door goes down.
The first cam part may be formed integrally with the linear dumper. The second cam part may be formed integrally with the first hinge member or the second hinge member.
The rotational force imparting mechanism and the dumper mechanism may be assembled into one hinge.
In the above embodiments, when the door is in the opening angle of 45-170 degrees, the gravity hinge receives the deadweight of the door, and when the opening angle becomes lower than 45 degrees, it imparts the rotational force to the door, however, the angle position of the door may be modified appropriately depending on usage situations of the hinge device. For example, it may be allowed to configure to impart the rotational force when the opening angle of the door becomes less than 60 degrees.
In the above embodiments, the cam face is formed to the first cam part and the second cam part bears a role of a working element, however, slanted cam faces may be formed to both of the first and the second cam parts.
The rotation shaft line may be horizontal. In this case, the door is urged to the rotation shaft line by a spring rather than the deadweight of the door.
The present invention can be, for example, applied to a hinge device which makes a door open automatically by using deadweight of the door.
Number | Date | Country | Kind |
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2019-003135 | Jan 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/050142 | 12/20/2019 | WO | 00 |