The present invention relates to a hinge-lid type package for rod-like smoking articles, such as cigarettes and filter cigarettes, and a blank therefor.
For instance, a hinge-lid type package of this kind is disclosed in Unexamined Japanese Patent Publication No. 8-58777. This well-known package includes a box-shaped outer body having an opening end at the upper end thereof. The outer body accommodates an inner pack in the inside, and the inner pack has a cigarette bundle of cigarettes or filter cigarettes or the like and an inner wrapper for wrapping the cigarette bundle.
The opening end of the outer body is provided with a box-shaped lid at the rear edge thereof through a hinge. The lid is rotated around the hinge and allows the opening end to open and close. More specifically, the package includes an inner frame between the outer body and the inner pack. The inner frame has a U-shaped cross section that surrounds the inner pack and reinforces the opening end of the outer body. The inner frame has an upper end portion protruding from the opening end of the outer body, and the upper end portion guides the opening and closing of the lid.
The package is further wrapped in a transparent film with a tear tape. Such film wrapper is useful for preventing the inner pack from being tampered.
As mentioned above, since the cigarette bundle is triply wrapped in the inner wrapper, the outer body and the film, the cigarette bundle is excessively wrapped. Therefore, the manufacture of packages of this kind not only consumes a large quantity of wrapper resources for cigarette bundles but also requires three wrapping steps to pack the bundle. Consequently, the packaging equipment for packages costs a great deal.
The tear tape of a film wrapper has a free end, or a pull end. Such a pull end helps opening the film wrapper, but on the other hand is deformed as it is in a free state, thereby easily curling up from the package.
For this reason, in a case that a vending machine is used for dispensing the packages, the pull end of the tear tape is liable to get caught on a dispensing guide or the like for the packages in the vending machine. Such a catch could cause a trouble in the dispensing of the package from the vending machine. When the environment around the packages is high in both temperature and humidity, the pull end of the tear tape is prone to curl up from the package, which frequently incurs the above-mentioned trouble.
An object of the present invention is to provide a hinge-lid type package for rod-like smoking articles and a blank therefor, the package being provided with effective countermeasures against tampering without film wrapper and being therefore suitable for saving wrapper resources.
To accomplish the above object, the hinge-lid type package for rod-like smoking articles of the present invention comprises an inner pack having an inner wrapper in which a bundle of the rod-like smoking articles is wrapped and a rectangular parallelepiped casing for accommodating the inner pack. The casing includes a front wall, a rear wall, two side walls, a bottom wall, a top wall, a hinge formed in an upper portion of the rear wall, extending across the rear wall and having both ends, a separating line extending across the front wall and both the side walls and connecting both the ends of the hinge, the separating line which allows the casing to be divided into an outer body and a lid that is rotatable around the hinge, and an inner frame disposed in the inside of the outer body to guide opening and closing of the lid.
With the above-described package, when broken along the separating line, the casing is divided into the outer body and the lid. Once the casing is broken along the separating line, breaking traces of the separating line are left in both the outer body and the lid. The breaking traces effectively function as a countermeasure against tampering on the inner pack, namely rod-like smoking articles. Therefore, the package of this invention does not require film wrapper with a tear tape, thus avoiding over-wrapping of the rod-like smoking articles.
Specifically, both the side walls of the casing each have an inner side wall layer and an outer side wall layer. The separating line includes a front portion formed in the front wall and a side portion formed in each side wall. The side portion includes a slot formed in the inner side wall layer to divide the inner side wall and a row of perforations formed in the outer side wall layer and overlapping with the slot.
In this case, each inner side wall layer is completely separated by the slot beforehand, so that the separating line can be broken without difficulty.
It is possible, however, to form each slot with a fragile portion left in the inner side wall layer. In this case, the each fragile portion is broken the moment the lid is opened for the first time.
Furthermore, the front wall includes a portion for forming the lid, the portion has an inner front wall layer and an outer front wall layer. The separating line may further include a frame perforation row for connecting between the inner frame and the inner front wall layer before the lid is first opened. According to this package, upon the initial opening of the lid, the inner frame is detached from the inner front wall layer along the frame perforation row.
A blank for producing the package comprises a rectangular rear panel having an upper edge, both side edges, a lower edge, and a folding line for forming the hinge; a bottom panel connected to the lower edge of the rear panel with the lower edge used as a folding line and having a lower edge on the opposite side of the rear panel; a front panel connected to the lower edge of the bottom panel with the lower edge used as a folding line, including both side edges, and having the same size as the rear panel; two inner side flaps connected to the respective side edges of the rear panel with both the side edges used as folding lines and having the same length as the rear panel; two outer side flaps connected to the respective side edges of the front panel with both the side edges used as folding lines and having the same length as the front panel; a top panel connected to the upper edge of the rear panel with the upper edge used as a folding line and having an upper edge; an inner top flap connected to the upper edge of the top panel with the upper edge used as a folding line; and a separating line formed in the front panel, the inner side flap and the outer side flaps, for dividing the package into the outer body and the lid that is rotatable around the hinge after the package is formed from the blank.
The separating line includes a front portion formed in the front panel, a side portion formed in each of the outer side flaps, and a slot formed in each of the inner side flaps.
The slot either extends from the rear panel up to an outer edge of the inner side flap or is formed with a fragile portion left in between the slot and the outer edge of the inner side flap.
The blank may further include a sub blank connected to the inner top flap across the frame perforation row, for forming the inner frame in the inside of the package.
Other characteristics of the invention will be disclosed in preferred embodiments explained with reference to the attached drawings.
Referring to
The outer body 10 has a front wall 18, two side walls 20, a rear wall 22 and a bottom wall 24. The lid 12 also has a front wall 26, two side walls 28, a rear wall 30 and a top wall 32. As is apparent from
More specifically, the front segment 14F is positioned lower than the self hinge 16, that is to say, on the bottom wall 24 side of the outer box 10 to extend parallel with the self hinge 16. Each of the side segments 14S extends between a corresponding end of the front segment 14F and a corresponding end of the self hinge 16, to thereby connect these ends of the front segment 14F and the self hinge 16. Accordingly, each of the side segments 14S extends downwardly from the self hinge 16 toward the front segment 14F.
As is obvious from
In a case that an ordinary hinge-lid type package and the package shown in
i) The package shown in
ii) The package shown in
In the case of the ordinary package, an outer body and a lid thereof each have an opening edge. The opening edges are met to each other when the lid is in a closed position. Additionally in the case of the lid of the ordinary package, a front wall and a top wall of the lid are continuously connected to each other with a fold therebetween.
Like an ordinary package, the package shown in
The inner pack 36 of
The inner wrapper 38 is made of paper and an aluminum layer deposited onto a surface of the paper. The aluminum layer of the inner wrapper 38 not only protects the cigarette bundle CB from moisture but also prevents emission of aroma from the cigarette bundle CB, or from each of the filter cigarettes FC. As the inner wrapper 38, laminated paper may be utilized in place of the aluminum-deposited paper. The laminated paper has a shield layer for preventing moisture and aroma in the inside thereof from penetrating.
The inner wrapper 38 has closure faces for closing upper and lower surfaces of the cigarette bundle, the closure faces being formed by folding a part of the inner wrapper 38.
The inner wrapper 38 further has a separating line 46 shown by a dashed line, the separating line 46 being formed of a row of perforations, too. More specifically, as viewed in
The blank 50 is formed as a rectangle and includes a rear panel 52 at the center thereof. The rear panel 52 has length L equal to the height of the package and is provided with a folding line 54. In
Connected to a lower end of the rear panel section 56 across a folding line FL3 is a bottom panel 60, and connected to a lower end of the bottom panel 60 across a folding line FL5 is a front panel 62. The front panel 62 has length L equal to the height of the package as the rear panel 52 does, and also includes a row of perforations 64. In
Inner side flaps 70 are connected to respective side edges of the rear panel 52 across folding lines FL1, and the inner side flaps 70 each have length equal to the entire length L of the rear panel 52. Each of the inner side flaps 70 further has a slot 72, which downwardly extends from a corresponding end portion of the folding line 54 toward an outer edge of the inner side flap 70. In addition, an oblique angle of the slot 72 with respect to the folding line FL1 is shown by α in
To be more precise, the slot 72 has an inner end that defines the end portion of the folding line 54 and an outer end located close to the outer edge of the inner side flap 70. There is left a fragile portion 74 in between the outer end of the slot 72 and the outer edge of the inner side flap 70. The slot 72 then divides the inner side flap 70 into flap sections 76, 78 in this order from a lower side of the inner side flap 70. The flap sections 76, 78 are connected to each other with the fragile portion 74 located therebetween.
An inner bottom flap 80 and a top inner flap 82 are connected across folding lines FL2 to the lower and upper ends of each of the inner side flap 70, respectively. The inner bottom flaps 80 are positioned on respective sides of the bottom panel 60.
Outer side flaps 84 are connected to respective side edges of the front panel 62 across folding lines FL6. Each of the outer side flaps 84 has length equal to entire length L of the front panel 62 and is provided with a row of perforations 86. In
Each of the perforations 86 divides the corresponding outer side flap 84 into flap sections 88, 90 in this order from an upper side of the outer side flap 84. When the outer side flaps 84 are turned upside down and flipped over and superimposed on the inner side flaps 70, the rows perforations 86 of the outer side flaps 84 and the slots 72 of the inner side flaps 80 overlap each other.
A top panel 92 is connected to an upper end of the rear panel 52 across the folding line FL3. The top panel 92 is located in between the inner top flaps 82.
Furthermore, an inner frame panel 94 is connected to an upper end of the top panel 92 across the folding line FL4. Frame side flaps 96 are connected to respective side edges of the inner frame panel 94 across the folding lines FL1. The frame side flaps 96 are positioned on the upper side of the inner top flaps 82. Each of the folding lines FL1 located between the inner frame panel 94 and the corresponding frame side flap 96 has a slot 98 in a part thereof, the slot 98 being arranged on the top panel 92 side.
Moreover, there is formed a separating line 98 in the inner frame panel 94. The separating line 98 is formed in the shape of an inverted U and extends across the inner frame panel 94. The separating line 98 is correspondent with the separating line 46 of the inner pack 36, and more specifically to the U-shaped portion 46U (see
A production process of the package, namely the folding procedure of the blank 50, will be described with reference to
The flaps and panels of the blank 50 are folded along the folding lines FL1 through FL6. The folding procedure corresponds with the numbers attached to the folding lines FL. On the reverse face of the blank 50, an adhesive agent (not shown) is preliminarily applied to prescribed places of the panels and flaps. The places to which the adhesive agent is applied will become apparent from explanations provided below.
First, as illustrated in
Thereafter, both the inner side flaps 70 are folded along the folding lines FL1 toward the inner pack 36 to be superimposed on the respective side faces of the inner pack 36. At this point, the flap sections 76 of the inner side flaps 70 are adhered to the side faces of the inner pack 36 with the adhesive agent. The above-described folding of the inner side flaps 70 makes upright the inner bottom flaps 80 and the top inner flaps 82, so that the flaps 80, 82 are placed on virtual extended planes of the side faces of the inner pack 36.
Simultaneously with the folding of the inner side flaps 70, both the frame side flaps 96 are also preliminarily folded along the folding lines FL1 toward the inner frame panel 94 side. This preliminary folding raises the frame side flaps 96 upward with respect to the inner frame panel 94.
Subsequently, both the inner bottom flaps 80 are folded along the folding lines FL2 to be superimposed on a bottom face of the inner pack 36 as illustrated in
In the next step, the bottom panel 60 is folded along the folding line FL3 toward the bottom face of the inner pack 36. As illustrated in
In parallel with the folding of the bottom panel 60, the top panel 92 is also folded along the folding line FL3 toward the upper face (closure face 40) of the inner pack 36. When the top panel 92 is superimposed on the inner top flaps 82, the top panel 92 and the inner top flaps 82 form the top wall 32 of the lid 12.
The above-described folding of the top panel 92 makes upright the inner frame panel 94. At the same time, both the frame side flaps 96 that have been preliminarily folded are further folded along the folding lines FL1 toward each other to be positioned right above gaps G between the inner pack 36 and the inner side frame 70.
More specifically, when the top panel 92 is folded as illustrated in
As illustrated in
At this stage, the flap sections 76, 78 of the inner side flaps 70 are connected to each other with the fragile portions 74 therebetween, regardless of the presence of the slots 72. Therefore, the gap G is reliably secured from the insertion wedge 110 up to the upper end of the inner side flap 70, that is to say, through the upper end face (closure face 40) of the inner pack 36. Additionally, the folding guide 104 is supported to be rotatable in order to enable the insertion of the insertion wedge 110.
With the folding guide 104, when the top panel 92 is folded along the folding line FL3, the inner frame panel 94 and the frame side flaps 96 rotate around the folding line FL3 of the top panel 92. At this moment, the frame side flaps 96 that have been preliminarily folded are brought into contact with the respective front guide portions 106 of the folding guides 104, thereby being further folded along the folding lines FL1 by the front guide portions 106. Thereafter, when the top panel 92 is superimposed on the inner top flaps 82, the frame side flaps 96 are positioned along the rear guide portions 108 of the folding guides 104 as is apparent from
Subsequently, the inner frame panel 94 is folded along the folding line FL4 and superimposed on the front face of the inner pack 30. Simultaneously with the folding of the inner frame panel 94, each of the frame side flaps 96 is inserted in the gap G between the inner pack 36 and the inner side flap 70 as illustrated in
When the inner frame panel 94 is superimposed on the front face of the inner pack 30, the cut-off section 102 of the inner frame panel 94 is adhered to the cut-off section 48 of the inner pack 36 (inner wrapper 38) with the adhesive agent. In
In the next step, the front panel 62 is folded along the folding line FL5 and superimposed on both the inner frame panel 94 and the inner pack 30. At this point, the front panel section 68 of the front panel 62 is glued to the cut-off section 102 of the inner frame panel 94 with the adhesive agent. The front panel section 68 and the cut-off section 102 then form the front wall 26 (see
When the front panel 62 is folded as illustrated in
Thereafter, the outer side flaps 84 are folded along the folding lines FL6 toward the respective inner side flaps 70 to be superimposed on the inner side flaps 70. The flap sections 88, 90 of the outer side flaps 84 are superimposed on the flap sections 76, 78 of the inner side flaps 70, respectively, and adhered to each other with the adhesive agent in a state where the row of perforations 86 of the outer side flaps 84 coincide with the respective slots 72 of the inner side flaps 70. As a result, the flap sections 76, 88 form the side walls 20 of the outer body 10, and the flap sections 78, 90 form the side walls 28 of the lid 12. At this stage, the assembly of the package shown in
The package shown in
When the lid 12 is rotated in an opening direction for the first time, the fragile portions 74 of the inner side frames 70 are first broken, and each of the inner side frames 70 is completely separated by the corresponding slot 72 into the flap sections 76, 78. Since the slots 72 extend to both sides of the self hinge 16 as mentioned, the lid 12 can be easily rotated around the self hinge 16.
As described, the frame front section 100 of the inner frame panel 94 is adhered to the front wall 18 (front panel section 66) of the outer body 10, whereas the cut-off section 102 of the inner frame panel 94 is adhered to the front wall 26 (front panel section 68) of the lid 12 (see
Accordingly, when the lid 12 is fully opened as illustrated in
On the other hand, the cut-off section 102 is glued to the cut-off section 48 of the inner pack 36 (inner wrapper 38). Furthermore, the closing flaps 44 of the cut-off section 48 are bonded to the inner top flaps 82 of the lid 12. For this reason, when the lid 12 is opened, the separating line 46 (see
Consequently, as is obvious from
When the lid 12 is opened in the above-mentioned manner, breaking traces 120 attributable to the breaking of the separating line 14 are left in both the outer body 10 and the lid 12. Thereafter, even if the lid 12 is closed, the breaking traces 120 are clearly visible from the outside of the package, thereby effectively functioning as a countermeasure against tampering on the cigarette bundle CB.
Therefore, the package of the present invention does not require the film wrapper, which prevents the over-wrapping of cigarette bundle CB. Moreover, there is no need for equipment for the film wrapper at the time of manufacturing the packages of the invention, so that the packages can be produced at low cost. Since the film wrapper with a tear tape is not necessary, the package of this invention never incurs the above-mentioned trouble attributable to the pull end of the tear tape at the time of dispensing the package from a vending machine.
Before the lid 12 of the package is opened, a front surface, both side surfaces and a rear surface of the package are made up of the front panel 62, the outer side flaps 84 and the rear panel 52 of the blank 50, respectively, and all of them are flat. Therefore in a case that the package of the present invention is dispensed from a vending machine, an outer surface of the package does not get caught in the dispensing process of the vending machine, which enables the secure and stable dispensing of the package from the vending machine.
When the lid 12 is opened for the first time, the cut-off section 48 of the inner pack 36 is automatically removed, so that the user does not have to get rid of the cut-off section 48. Moreover, since the cut-off section 48 is adhered to the inner face of the lid 12 through the cut-off section 102, the user need not discard the cut-off section 48 separately from the package.
According to the package of the present embodiment, the outer body 10 and the lid 12 are formed from the blank 50 as one sheet together with the inner frame 116. Thus the packaging equipment of the package needs to include a supply path of the blank 50 only, which makes simple the packaging equipment for the package.
As is clear from
In a case that the inner frame 116 is printed, the print can be carried out in parallel with the print for the outer body 10 and the lid 12. This facilitates a printing process for the package.
The present invention is not limited to the package of the first embodiment, and may be modified in various ways.
For instance,
The blank 124 has panels and flaps similar to those of the blank 50 of the first embodiment in order to form the outer body 10 and the lid 12. To avoid the repetition of explanations, the panels and flaps of the blank 124 in
The blank 124 differs from the blank 50 in the following points.
The blank 124 has slots 126 in place of the slots 72 of the blank 50, and the slots 126 extend up to the outer edges of the inner side flaps 70. In other words, the inner side flaps 70 are preliminarily divided by the slots 126 into the flap sections 76, 78.
Connected to the top panel 92 of the blank 124 across the folding line FL4 is an inner top flap 128. The inner top flap 128 corresponds to the cut-off section 102 of the blank 50 and has the same shape as the cut-off section 102.
In the case where the package is formed from the blank 124, the inner pack 36 is beforehand provided with an inner frame 130 as illustrated in
After the inner pack 36 with the inner frame 130 is supplied onto a reverse face of the blank 124, the blank 124 is folded in the folding steps similar to the blank 50, to thereby assemble the package.
In this case, the blank 124 does not include frame side flaps, so that there is no need for the folding guide 114 at the time of folding the inner top flap 128. The flap sections 76 of the inner side flaps 70 are glued to the inner frame 130, and the inner top flap 128 to the cut-off section 48 of inner pack 36.
The package formed from the blank 124 has the same appearance as the package shown in
Each of the packages mentioned above has four sharp side corners that extend between the bottom wall 24 of the outer body 10 and the top wall 32 of the lid 12. The package of the invention, however, may have round side corners instead of having the sharp side corners.
Number | Date | Country | Kind |
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2004-071192 | Mar 2004 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP05/02471 | Feb 2005 | US |
Child | 11455101 | Jun 2006 | US |