The present device generally relates to hinge-type mechanisms that can be used within various vent-related applications, and more specifically, a hinge with a motion damping interface that is disposed within an enclosure, and which operates to dampen movement of a hinge and a panel attached to the hinge during operation of the panel between various positions.
Vent mechanisms and other hinge-related applications often include a panel that is moved between a plurality of rotational positions. As these panels rotate, the panel can impact against the substrate or portion of a device near the panel, thereby resulting in noisy impacts that can, in certain conditions, cause damage to particular devices around the hinge mechanism.
In at least one aspect of the present disclosure, a vent enclosure includes a mount that has a receiver that includes an enclosed volume. The mount is configured to be positioned proximate a vent aperture. A viscous material is disposed within the enclosed volume. A panel is rotationally coupled to the receiver. The panel is configured to be operable between a blocking position and an outflow position. The panel is configured to be moved to the outflow position in response to a flow of process air moving through the vent aperture. The panel returns to the blocking position under a force of gravity. The vent enclosure further includes a hinge that is attached to the panel and the receiver. The hinge engages the viscous material, and rotation of the panel and the hinge rotationally operates the hinge relative to the viscous material. The viscous material slows the rotational operation of the hinge.
According to another aspect of the present disclosure, a damping hinge for a closable air vent includes a panel that is operable between a blocking position that closes an airflow path in an absence of process air and an outflow position. Motion of the process air through the airflow path biases the panel away from the blocking position. The hinge member further includes a receiver that is secured to a substrate, and a hinge that is attached to the panel and the receiver and defines a rotational axis about which the panel rotates between the blocking position and the outflow position. The hinge is disposed within the receiver and rotationally operates through a viscous material disposed within the receiver. Rotation of the panel and the hinge rotationally operates the hinge relative to the viscous material. The viscous material dampens the rotational operation of the hinge.
According to yet another aspect of the present disclosure, a damping hinge for an operable air vent includes a panel that is operable between an outflow position characterized by a flow of process air biasing the panel away from a blocking position. The panel conceals a vent aperture. The hinge member further includes a receiver that is secured to a structural substrate, and a hinge that is fixedly attached to the panel and operably coupled to the receiver. The hinge defines a rotational axis about which the panel rotates between the blocking position and the outflow position. The hinge extends through the receiver and rotationally operates through a viscous material disposed within the receiver. Rotation of the panel by the flow of process air rotationally operates the hinge relative to the viscous material. The viscous material dampens the rotational operation of the hinge in a first rotational direction about the rotational axis and in a second rotational direction about the rotational axis. The second rotational direction being in opposition to the first rotational direction.
These and other features, advantages, and objects of the present disclosure will be further understood and appreciated by those skilled in the art by reference to the following specification, claims, and appended drawings.
In the drawings:
The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles described herein.
As required, detailed embodiments of the present disclosure are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to a detailed design; some schematics may be exaggerated or minimized to show function overview. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the concepts as oriented in
The present illustrated embodiments reside primarily in combinations of method steps and apparatus components related to a hinge mechanism that includes a motion-damping interface, where the motion-damping interface operates to slow the motion of a panel about a rotational axis in both directions of rotational movement. Accordingly, the apparatus components and method steps have been represented, where appropriate, by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein. Further, like numerals in the description and drawings represent like elements.
As used herein, the term “and/or,” when used in a list of two or more items, means that any one of the listed items can be employed by itself, or any combination of two or more of the listed items, can be employed. For example, if a composition is described as containing components A, B, and/or C, the composition can contain A alone; B alone; C alone; A and B in combination; A and C in combination; B and C in combination; or A, B, and C in combination.
In this document, relational terms, such as first and second, top and bottom, and the like, are used solely to distinguish one entity or action from another entity or action, without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “comprises . . . a” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
As used herein, the term “about” means that amounts, sizes, formulations, parameters, and other quantities and characteristics are not and need not be exact, but may be approximate and/or larger or smaller, as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art. When the term “about” is used in describing a value or an end-point of a range, the disclosure should be understood to include the specific value or end-point referred to. Whether or not a numerical value or end-point of a range in the specification recites “about,” the numerical value or end-point of a range is intended to include two embodiments: one modified by “about,” and one not modified by “about.” It will be further understood that the end-points of each of the ranges are significant both in relation to the other end-point, and independently of the other end-point.
The terms “substantial,” “substantially,” and variations thereof as used herein are intended to note that a described feature is equal or approximately equal to a value or description. For example, a “substantially planar” surface is intended to denote a surface that is planar or approximately planar. Moreover, “substantially” is intended to denote that two values are equal or approximately equal. In some embodiments, “substantially” may denote values within about 10% of each other, such as within about 5% of each other, or within about 2% of each other.
As used herein the terms “the,” “a,” or “an,” mean “at least one,” and should not be limited to “only one” unless explicitly indicated to the contrary. Thus, for example, reference to “a component” includes embodiments having two or more such components unless the context clearly indicates otherwise.
Referring to
These vent enclosures 14 are typically attached to a dryer vent, or other similar blower vent, that provides for a movement of process air 18 from within the structure 16, to an exterior of the structure 16. As discussed herein, these vent enclosures 14 can also be utilized for various closure mechanisms that can be used for selectively opening and closing certain access points within and around a particular structure 16. Such access points can be integrated within an HVAC system, a plumbing system, or other similar plumbing and/or mechanical systems of a structure 16. Such access points can include various vents, apertures, and other similar openings within the structure 16 that allows for the movement of material, typically air or vented gases, to be removed from the structure 16.
Referring again to
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According to various aspects of the device, as exemplified in
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According to various aspects of the device, it is contemplated that the viscous material 34 can be sufficiently consistent in terms of viscosity through a wide range of temperatures, humidities, barometric pressures, and other climatic and weather conditions that may be experienced by the vent enclosure 14.
According to various aspects of the device, the viscosity of the viscous material 34 can have any one of various Reynolds values that are below approximately 4000 or below approximately 2000. These values are useful at generating the laminar flow 42 as the hinge member 36 rotates through the viscous material 34 contained within the enclosed volume 32 of the receiver 30. Additionally, the material that forms the viscous material 34 can vary depending upon the design of the panel 20. Factors that can affect the design of the viscous material 34 can include, but are not limited to, the size of the panel 20, the material of the panel 20, the weight of the panel 20, the amount of process air 18 that is configured to move through the vent aperture 24, combinations thereof, and other similar factors.
Referring again to
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It is contemplated that this dampened rotational movement 44 is characterized by slowed rotation of the hinge member 36 and the panel 20 about the rotational axis 46. Accordingly, when the process air 18 moves through the airflow path, the force of the process air 18 will be sufficient to move the panel 20 and the hinge member 36 about the rotational axis 46. However, the laminar flow 42 of the viscous material 34 and the interaction of the viscous material 34 with the hinge member 36 and the receiver 30 will result in this rotational movement 44 of the panel 20 and the hinge member 36 being slowed. Similarly, when the movement of process air 18 stops, the weight of the panel 20, according to the force of gravity, will cause the panel 20 and the hinge member 36 to return to the blocking position 22. As with the rotational movement 44 of the panel 20 toward the outflow position 26, as the panel 20 returns to the blocking position 22, the viscous material 34 will cause a dampened rotational movement 44 of the panel 20 and the hinge member 36 toward the blocking position 22. Again, this movement will be a slowed rotational movement 44 that moves toward the blocking position 22. This slowed movement in the first rotational direction 70 and the second rotational direction 72 operates to prevent significant impact between the panel 20 and various structures 16 surrounding the panel 20 as the panel 20 moves between the blocking position 22 and the outflow position 26.
According to various aspects of the device, the viscous material 34 can be a silicone-type material. It is contemplated that this silicone-type material can include a viscosity of greater than approximately 1,000,000 centistokes. The unit of the centistoke is typically equal to approximately one millimeter squared per second (mm2/s). This is a unit for kinematic velocity. The absolute or dynamic viscosity of a material is typically equal to the kinematic velocity, multiplied by the density of the fluid. According to the various aspects of the device, the viscosity of the viscous material 34 can also be from approximately 1,000,000 centistokes to approximately 1,500,000 centistokes. It is also contemplated that the viscous material 34 can have a viscosity from approximately 750,000 centistokes to approximately 1,500,000 centistokes. It is also contemplated that the viscous material 34 can have a viscosity from approximately 1,100,000 centistokes to approximately 1,300,000 centistokes. As the viscosity of the viscous material 34 increases, the Reynolds number, relating to the laminarity of the flow of the material decreases.
According to the various aspects of the device, it is contemplated that the laminar flow 42 of the viscous material 34 between the outer surface 38 of the hinge member 36 and the inner surface 40 of the receiver 30 can, in part, be generated through a textured component that interacts with the viscous material 34 to produce the laminar flow 42. It is contemplated that this textured component can be in the form of any one of various surface conditions that can include, but are not limited to, knurling, etching, and other forms of raised textured surfaces that are incorporated within the inner surface 40 of the receiver 30, the outer surface 38 of the hinge member 36, or both. It is also contemplated that the textured component can be formed through various protrusions that can extend from the inner surface 40 of the receiver 30 and/or the outer surface 38 of the hinge member 36 that is disposed within the receiver 30. These textured components 90 are configured to interact with the viscous material 34 to assist in producing the laminar flow 42. It is contemplated that the outer surface 38 of the hinge member 36 and the inner surface 40 of the receiver 30 can be a generally smooth surface such that the surface contact between the viscous material 34 and the receiver 30 and the hinge member 36 can produce the laminar flow 42 as the hinge member 36 rotates about the rotational axis 46.
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According to the various aspects of the device, the viscous material 34 disposed within the damping hinge 10 operates to slow rotation of the panel 20 and the hinge member 36 about the rotational axis 46. This configuration prevents significant impacts between the panel 20 and the structures 16 surrounding the panel 20. These impacts typically cause unwanted noise and can cause damage to the panel 20 as well as various components within and surrounding the damping hinge 10. According to the various aspects of the device, the hinge member 36 and the receiver 30 can be made from any one of various materials. Such materials can include, but are not limited to, metal, plastic, composite, combinations thereof, and other similar materials that can contain the viscous material 34 and also provide for the rotational movement 44 of the hinge member 36 and the panel 20 about the rotational axis 46. The panel 20 is typically made from a metallic material such that the panel 20 has a substantial weight such that gravity can move the panel 20 from the outflow position 26 to the blocking position 22. It is also contemplated that the panel 20 can be made of a lighter material with certain weighted components that allow for the force of gravity to move the panel 20 from the outflow position 26 to the blocking position 22, as described herein. The use of the viscous material 34 within the damping hinge 10 allows for these materials to be utilized within the respective components without generating significant noise, clinging, and other similar impact-type conditions that can cause unwanted noise and damage to various components around the damping hinge 10.
It is contemplated that the damping hinge 10 described herein can be used as a general purpose hinge that can be utilized in a wide range of rotational applications. While a vent enclosure 14 is described herein, this is an exemplary application. It should be understood that the damping hinge 10 having the viscous material 34 can be used in other applications that can be unrelated to vents, HVAC systems, and plumbing systems. The damping hinge 10 can be utilized within any rotational interface where the rotational movement 44 of a component is intended to be dampened or slowed.
It will be understood by one having ordinary skill in the art that construction of the described disclosure and other components is not limited to any specific material. Other exemplary embodiments of the disclosure disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
This application claims priority to and the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 63/336,534, filed on Apr. 29, 2022, entitled “VENT ENCLOSURE,” and U.S. Provisional Patent Application No. 63/349,684, filed Jun. 7, 2022, entitled “VENT ENCLOSURE,” the entire disclosures of which are hereby incorporated herein by reference.
Number | Date | Country | |
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63336534 | Apr 2022 | US | |
63349684 | Jun 2022 | US |