The present invention relates to a hinge with a holding box for accommodating a hinge leaf, and more specifically of the kind indicated in the preamble to claim 1.
Hinges of the indicated kind—which permit simple installation and removal can find application on different types of doors, windows, hatch covers and other hinged elements.
In order to permit adjustment of the hinged element in relation to the frame with its side pieces, lintel and sill, the hinge can be provided with means for adjustment in the vertical, closing and/or lateral direction.
In the case of a holding box of the kind in question, in particular for a door, the requirement is often imposed that it must be made of a fire-retardant material, so that the door remains in its closed position for as long as possible in the event of a fire.
In the case of other types of holding boxes for simpler purposes, one or more of the component parts of the holding box can consist of plastic, for example injection-molded plastic.
Hinges which permit different types of adjustment between parts of the hinge are previously disclosed. For example, PCT/NO99/00153 (TrioVing) describes a hinge with a holding box which, in the first place, permits adjustment in the horizontal sense between parts of the hinge. This holding box has a complicated construction with a large number of constituent elements. According to one embodiment, the holding box also permits adjustment in the vertical sense. In practice, however, this involves a complicated operation, because both an upper and a lower adjusting screw must be actuated in conjunction with adjustment.
Another example of a complicated holding box which permits adjustment in the horizontal and vertical direction can be found in U.S. Pat. No. 5,339,493 (MacIntyre) This box has a considerable thickness and exhibits a centrally arranged horizontal screw element for longitudinal adjustment and also requires a substantially dimensioned recess in the door.
DE, C1, 44 31 799 describes a hinge with a frame part which comprises a holding box in which a receiving part receives the hinge leaf of the frame part. The hinge leaf is retained in the receiving part by means of a clamp joint comprising two locking screws and a locking washer. The receiving part is also retained in the holding box by a shaft journal and a rivet which extend through both the holding box and the receiving part and the hinge leaf. In order to separate the hinge leaf from the holding box and the receiving part, the holding box must accordingly first be removed from the frame. The shaft journal and the rivet must then be removed, the receiving part must be taken out of the holding box, and the clamped joint must be separated. Such removal and corresponding attachment of the hinge leaf requires the use of tools and is also complicated and time-consuming.
GB A 2 377 729 describes a hinge in which the door part leaf is directly accommodated in a door-mounted holding box. To permit adjustment of the door in the vertical, closing and lateral directions, the hinge comprises means to bring about relative movement between the holding box and the door part leaf. The holding box and the hinge leaf also comprise interacting snap-in devices for the attachment of the hinge leaf in the holding box. Because attachment by means of the snap-in devices is achieved between the two component parts that are capable of movement relative to one another, it is necessary for both of the interacting snap-in devices to exhibit corresponding free play between one another, which permits the relative movements. Such free play has a detrimental effect on the satisfactory attachment and fixing of the door part leaf to the holding box.
SE, C2, 516 251 and its international equivalent WO 01/B4261 describe a hinge with a receiving part, present in a holding box, for the accommodation and attachment of a hinge leaf by means of snap-in devices. This hinge exhibits means for achieving adjustment of the door in the vertical direction and in the closing direction, i.e. a direction that is perpendicular to both the axis of the hinge and the plane of the door. It is not possible with this hinge, however, to obtain any lateral adjustment of the door, perpendicular to the axis of the hinge and parallel to the plane of the door. Further examples of the prior art can be found in U.S. Pat. No. 5,806,144 (Fries), U.S. Pat. No. 5,788,351 (Prunty et al.) and U.S. Pat. No. 4,293,976 (Pittasch et al.).
Previously disclosed hinges thus do not offer both satisfactory and simple attachment and removal of the hinge leaf respectively to and from the holding box as a possibility for providing lateral adjustment of the door.
One object of the present invention is thus to make available a hinge which, at one and the same time, permits the simple and reliable lateral adjustment of a door attached to the hinge, in a direction perpendicular to the axis of the hinge and parallel to the plane of the door, and the simple attachment and removal of the door respectively to and from the door frame.
Another object is to make available a hinge of a kind with which the relative position between the parts that are capable of being separated from one another can be fixed to a satisfactory degree.
Yet another object is to make available a hinge of a kind which permits stepless lateral adjustment over a comparatively broad adjustment interval.
A further object is to make available such a hinge of simple construction, of which the holding box exhibits comparatively small installation dimensions, which hinge is executed as a mass-produced article with a small number of constituent parts and is reliable in use.
An additional object is to make available such a hinge with small installation dimensions, which permits both lateral adjustment and vertical adjustment of the door to be performed by the adjustment of only one part of the hinge.
A further object still is to make available such a hinge which permits simple and reliable adjustment both in the lateral sense and in the vertical sense by regulation of the position of the holding box relative to the receiving part present in the holding box.
These and other objects are satisfied by a hinge of the kind indicated in the first paragraph of this description, which hinge exhibits the distinctive features set out in the characterizing part of Claim 1.
In accordance with the invention, a very simple, compact and reliable construction is achieved in this way, which permits lateral adjustment of the door, i.e. adjustment of the position of the door along a line between both side pieces of the frame. A single adjustment device is required for the reliable lateral adjustment of the hinge parts, and it can be made simple to actuate from the outside of the box. The detachable attachment of the hinge leaf in the receiving part by the snap element also permits the simple removal and attachment of the door respectively from and to the frame. Because snap-in attachment is achieved between these two parts, which are motionless relative to one another when in the installed position, including during adjustment of the door, it is also possible for the snap-in attachment to be achieved without free play. The adjustment accuracy is increased, and the slack in the hinge is minimized in this way.
If the box and the receiving part are designed to achieve the lateral adjustment by means of a rotating movement relative to one another, a comparatively large lateral adjustment interval is made possible while retaining small installation dimensions for the box.
The lateral adjustment device can comprise a screw-nut combination, which permits simple adjustment with a conventional tool and which ensures that the relative position of the box and the receiving part is maintained after performing the adjustment.
A space-saving and reliable construction is achieved if the receiving part is mounted in such a way that it is capable of rotating in the box by means of projecting end journals.
By designing the receiving part with a channel to accept the hinge leaf that is defined by side walls that taper towards the ends of the channel, a larger angle of rotation is permitted between the box and the receiving part, in the limited movement space available inside the box.
By executing the box so that it is capable of movement relative to the receiving part, including in a direction that is parallel to the axis of the hinge, a solution is provided in which both lateral and vertical adjustment can be performed by regulation of one and the same hinge part and also by adjustment of the relative position between only two components in this hinge part.
A simple and reliable vertical adjustment is achieved by designing the vertical adjustment device as an eccentric element that is capable of rotating about a horizontal axis.
If the vertical adjustment device is instead designed as a threaded journal-nut combination, a simple and reliable construction is similarly achieved, which is also space-saving and means that the set vertical position is retained.
By designing the threaded journal in the vertical adjustment device so that it is capable of axial movement relative to the receiving part, the vertical position of the door can be set by first performing adjustment of one of several hinges arranged on the same door and only then adjusting the other hinges.
Further advantages and characteristics of the invention can be appreciated from the description of embodiments below and from the following patent Claims.
Illustrated in
For adjustment of the door 1 relative to the frame 2, the hinge 3 exhibits means for adjusting the position of the door in two directions; R1 (see
A first embodiment of the hinge 3 in accordance with the invention is described below with reference to
The door part 5 also comprises a holding box 8, which exhibits two box halves 8a, 8b that are joined together. One box half 8b exhibits for this purpose two projecting male snap-in devices 15, which are snapped into engagement in corresponding female snap-in devices 16 in the other half of the box 8a. The two halves of the box 8a, 8b also exhibit transcurrent holes 17 intended to receive screws (not shown) for the attachment of the holding box 8 to the door. A chamber 18 is formed inside the box 8. The chamber 18 is open outwards on the long side of the box 8 facing towards the axis A of the hinge. The opening 19 in the box is formed by two opposing recesses 19a, which are accommodated in the two halves of the box 8a, 8b. The length of the recesses and thus the opening 19 in the box parallel to the axis A of the hinge is longer than the width of the door part leaf 7 in the same direction. The difference is such that the combined free play between the door part leaf 7 and the box opening 19, in a direction parallel to the axis A of the hinge, is equal to or greater than the distance over which the hinge is intended to permit vertical adjustment of the door.
A receiving part 20 is accommodated in the chamber 18 of the box 8. The receiving part 20 is pivotally mounted in the box 8 about an axis that is parallel to the axis A of the hinge. The receiving part 20 exhibits an upper 21 and a lower 22 journal for this purpose that are accommodated in such a way that they are capable of rotating in corresponding upper 23 and lower 24 bearing recesses in the two halves of the box 8a, 8b. The upper journal 21 exhibits an upper plane supporting surface 21a for an eccentric element 44 as described below. The distance between the end surfaces of the bearing recesses 23, 24 is greater than the distance between the end surfaces on the journals 21, 22 of the receiving part 20, in order to permit movement of the receiving part 20 parallel to the axis A of the hinge over a distance which corresponds to the vertical adjustment interval.
The receiving part 20 also exhibits a transcurrent channel 25, which accepts the door part leaf 7. The channel 25 is bounded laterally by side walls 26, 27 (see also
A nut part 28 in the form of an internally threaded sleeve with two opposing projecting engagement journals 29 is accommodated in a recess 30, which is accommodated in the two side walls 26, 27 at the end of the channel 25 facing away from the axis A of the hinge. The door part leaf 7 also exhibits a corresponding recess 37, which receives the nut part 28. The nut part 2E is fixed in a direction parallel to the axis A of the hinge by the vertical end surfaces of the recess 30 and by two bridges 31 which connect both of the side walls 26, 27, on a level with the vertical end surfaces of the recess 30. The two engagement journals 29 project into the channel 25 and are in engagement with the inner surfaces of the side walls 26, 27, respectively above and below the recess 30. An adjustment device in the form of a lateral adjustment screw 32 is threaded into the nut part 28. The screw 32 extends perpendicularly to the axis A of the hinge, and its movement in the axial sense is restricted by the insides of the chamber walls of the box halves 8a, 8b. In order to permit operation of the screw from the outside, one box half 8b exhibits a transcurrent operation hole 33 for the introduction of an Allen key. At its end facing towards the operation hole 33, the screw 32 exhibits an annular flange 34 which is supported against the wall of the box around the operation hole 33. The operation hole 33 has an extent in a direction parallel to the axis A of the hinge which corresponds to the vertical adjustment interval.
In order to provide detachable attachment of the door part leaf 7 in the receiving part 20, the latter exhibits a sleeve part 35 which projects laterally outwards from one side wall 26, directly in line with the snap hole 13 on the door part leaf 7. Accommodated in the sleeve part 35 are an axially mobile snap element in the form of a journal 39 and a spring 40, which is supported against a plug 41 driven into the mouth of the sleeve part, and which presses the journal 29 in a direction towards the channel 25. The inner space of the sleeve part 35 is attached to the channel 25 through a hole (not shown) in the side wall 26, which permits the journal 39 to project into the channel 25 and the snap hole 13 of the door part leaf 7.
A snap operation hole 36 is accommodated in the other side wall 27, directly in line with the hole between the sleeve 35 and the channel 25. The box half 8b is also provided with a corresponding snap operation hole 38, which permits the introduction of a long and narrow snap operation tool, for example a screwdriver, into the snap operation hole 36 on the side wall 27 and the snap hole 13 on the door part leaf 7. The snap operation hole 38 of the box half 8b has an extent in a direction parallel to the axis A of the hinge which corresponds to the vertical adjustment interval.
The box half 8a exhibits an outer hollow sleeve part 43, which receives the sleeve part 35 of the receiving part 20. The internal dimensions of the outer the sleeve part 43 are such that the sleeve part 35 of the receiving part 20 is free to move in the outer sleeve part 43 when the receiving part 20 moves relative to the holding box 8 during vertical and lateral adjustment of the hinge 3.
When the door 1 with a holding box 5 mounted thereon shall be mounted on the door part leaf 7 attached to the frame 2 by means of the frame part 4, the free end of the door part leaf 7 is introduced into the box opening 19 and onwards into the channel 25 of the receiving part 20. A sharp-pointed part 42 of the free end of the door part leaf 7 presses the journal 39 into the sleeve part 35 against the effect of the spring 40.
When the door part leaf 7 is fully inserted, the snap hole 13 in the door part leaf 7 is situated directly in line with the hole between the channel 25 and the sleeve part, in conjunction with which the journal snaps into the snap hole 13 under the effect of the spring 40 and fixes the position of the door part leaf in the receiving part 20. When the door 1 is to be removed, it is possible to introduce a screwdriver or similar tool through the respective snap operation hole 38, 36 of the holding box 8 and the receiving part 20 in order to press the journal 39 into the sleeve part 35 and, by so doing, to release the engagement of the journal 39 with the snap hole 13.
The holding box 8 also contains a vertical adjustment device in the form of an eccentric element 44. The eccentric element 44 exhibits a number of eccentrically arranged plane body segments 45 and two opposing bearing journals 46, 47 projecting in an axial direction. The bearing journals 46, 47 are rotatably mounted about a horizontal axis in the bearing seats 48, 49, which are accommodated in the two halves of the box 8a, 8b. The bearing journal 47 mounted in the box half 8b exhibits a hexagonal socket 50 accommodated at the end for the purpose of rotating actuation from outside by means of an Allen key. The bearing journal 47 extends for this purpose in a transcurrent vertical operation hole 51, which is accommodated in the box half 8b concentrically with the bearing recess 49.
With reference to
Such lateral adjustment to provide maximum free play between the door and the hinge side of the door frame is performed by first opening the door. The right-hand-threaded lateral adjustment screw 32 is then caused to rotate, by means of an Allen key, in a counterclockwise direction. The screw 32 is prevented from moving in an axial direction relative to the box 8 by the contact of the screw tip 32a with the inner chamber wall of the half 8a of the box and the contact by the annular flange 34 with the inner wall of the half 8b of the box around the operation hole 33. In order to prevent the screw from binding, however, a small amount of axial play can be arranged between the screw and the two halves 8a, 8b of the box. The receiving part is 20 is fixed to the door part leaf 7, and the engagement of the engagement journals 29 of the nut part 28 with the inside of the side walls 26, 27 of the channel 25 is such that the nut part is only permitted to rotate about the axis passing through the engagement journals 29, relative to the receiving part 20. During counterclockwise rotation of the adjustment screw 33, the screw 33 is unscrewed from the nut element 28, in conjunction with which the flange 34 of the screw 33 is displaced in a direction away from the nut element 28. The flange 34 in this case, through contact with the inner wall of the half 8b of the box around the lateral operation hole 33, causes the holding box 8 to rotate counterclockwise about the axis of rotation through the upper 21 and lower 22 journals of the receiving part 20. In this way, the door will also be caused to rotate counterclockwise relative to the door part leaf 7, so that the angle between them is greater than 90°. When the door 1 is closed again, this larger angle between the door 1 and door part leaf 7 means that the door will come into contact with/stop against the closing surface of the frame before the door part leaf 7 has completed its rotation in the direction of closing around the axis A of the hinge to the previously closed position when the door part leaf 7 was parallel to the frame part leaf 9. The door part leaf 7 and the frame part leaf 9 thus form an acute angle in the new closed position, after lateral adjustment has been completed, which means that the holding box 8 and the door 1 are situated at a distance Xmax from the frame part leaf 9 that is greater than X0. The door 1 has thus been subjected to a lateral adjustment in a direction from the frame side piece to which the hinge is attached.
Illustrated in
In the exemplifying embodiment of a hinge in accordance with the invention described above, lateral adjustment of the door is permitted by ±4 mm from the central position X0. It will be appreciated that adjustment can be achieved steplessly to any value within the interval.
Once again with reference to
In accordance with an embodiment that is not shown here, the eccentric element can exhibit a curved body surface with a continuously increasing distance from the axis, instead of a number of plane body segments. Such an embodiment permits stepless vertical adjustment, but at the same time exhibits the disadvantage that the eccentric element must be locked after performing vertical adjustment in order to prevent the effect of gravity from returning the door to the lowest adjustment position. In the embodiment with a number of plane body segments 45, which make contact with the plane supporting surface 21a, no such extra locking is required because the plane contact in itself prevents the effect of gravity from returning the door to the lowest position.
In the embodiment illustrated in
A further embodiment of the hinge 3′ in accordance with the invention is described below with reference to
The embodiment shown in
The vertical adjustment device 99 also comprises a threaded journal 110 which, in the event of the lateral adjustment of the hinge, corresponds to the upper journal 21 of the receiving part 20, in the embodiment shown in
With reference to
In order to lower the door to the position shown in
Stepless vertical adjustment of the door is thus permitted with the embodiment shown in
The embodiment illustrated in
In an alternative embodiment, not shown here, the threaded journal can be fixed to the receiving part. Such an embodiment permits the holding box and with it the door to be displaced in both axial directions of the threaded journal even without the effect of gravity on the door and the holding box, for example by the installation of the hinge so that the axis A of the hinge and thus the direction of adjustment R1 are horizontal.
With reference to
The frame part 204 of the hinge comprises a frame part leaf 209 and two frame knuckles 210a, 210b. An upper cylindrical bearing sleeve 250 is accommodated in the upper frame knuckle 210a, the upper end of which is closed by an upper end plug 211. The lower frame knuckle 210b exhibits internal threads, and a vertical adjustment sleeve 270 with corresponding external threads is screwed into the lower frame knuckle 210b. The vertical adjustment sleeve 270 exhibits an inner cylindrical space, which is open towards the top but is closed towards the bottom by an end wall 271. A hexagonal socket 272 accessible from the outside is arranged in the end wall 271, so that an Allen key can be used to regulate the axial position of the sleeve relative to the lower frame knuckle 210b by screwing the vertical adjustment sleeve 270 into and out of the lower frame knuckle 210b. A bearing ball 273 is also accommodated in the inner cylindrical space of the vertical adjustment sleeve 270 and makes contact there against the inside of the end wall 271. The lower end of the lower frame knuckle 210b is closed by an end plug 274.
The door part leaf 207 is fixed to a hinge pin 206 by means of a connection 260 enclosing the hinge pin 206. The hinge pin 206 exhibits an upper end 261 and a lower end 262 projecting axially from the connection 260. The end surface 262a of the lower end 262 is concave with a spherical form which corresponds to the form of the bearing ball 273. The upper end 261 of the hinge pin 206 is accommodated in the upper bearing sleeve 250 in such a way as to be capable of rotational and axial displacement. The lower end 262 of the hinge pin 206 is rotatably accommodated in the vertical adjustment sleeve 270, in conjunction with which the end surface 262a is supported by the end wall 271 of the vertical adjustment sleeve 270 and the interjacent bearing ball 273. A covering sleeve 280 is arranged between the upper 210a and lower 210b frame knuckle, around the hinge pin 206 and the connection 260. The axial length of the connection in relation to the distance between the ends of the two frame knuckles 210a, 210b which face one another is such that the hinge pin 206 and the door part leaf 207 are permitted significant axial movement in relation to the frame part 204 of the hinge.
It will be appreciated that vertical adjustment of a door attached to the holding box 208 is achieved simply by first removing the end plug 274 of the lower frame knuckle 210b and by then adjusting the position of the sleeve 270 and thus the hinge pin 206 supported therein, and of the door part leaf 207 in relation to the frame part 204 attached to the frame, by the clockwise or counterclockwise rotation of the vertical adjustment sleeve 270 using an Allen key.
The embodiment of the invention illustrated in
In the embodiments described above, the hinge leaf, the knuckles and the hinge pins are executed in steel, the holding box in zinc and the receiving part in one or other comparatively high-strength metallic material. It is also possible in certain applications, however, to manufacture the constituent components from other materials, for example polymer materials.
As indicated in the Figures, the outside of the holding box can be provided with, for example, impressed, engraved or cast-in adjustment markings and instructions in the vicinity of the respective adjustment/operation opening through the wall of the holding box, in order to facilitate the adjustment operation.
The invention is naturally not restricted to the embodiments described above, but can be varied within the scope of the following patent Claims.
knuckle 210b and by then adjusting the position of the sleeve 270 and thus the hinge pin 206 supported therein, and of the door part leaf 207 in relation to the frame part 204 attached to the frame, by the clockwise or counterclockwise rotation of the vertical adjustment sleeve 270 using an Allen key.
The embodiment of the invention illustrated in
In the embodiments described above, the hinge leaf, the knuckles and the hinge pins are executed in steel, the holding box in zinc and the receiving part in one or other comparatively high-strength metallic material. It is also possible in certain applications, however, to manufacture the constituent components from other materials, for example polymer materials.
As indicated in the Figures, the outside of the holding box can be provided with, for example, impressed, engraved or cast-in adjustment markings and instructions in the vicinity of the respective adjustment/operation opening through the wall of the holding box, in order to facilitate the adjustment operation.
The invention is naturally not restricted to the embodiments described above, but can be varied within the scope of the following patent Claims.
Number | Date | Country | Kind |
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0400261-4 | Feb 2004 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2005/000169 | 2/9/2005 | WO | 00 | 9/3/2008 |