The invention relates to a hinge, in particular but not exclusively, a frameless glass fencing hinge for a self-closing gate or door such as a frameless glass fencing swimming pool gate.
Swimming pool barriers are designed such that young children are unable to climb over them and most countries have strict laws governing what constitutes an acceptable pool barrier. In Australia, for example, all swimming pool barrier fencing must comply with the Australian Standard for Swimming Pool Fencing (AS1926). Some of the stipulations in that standard require that pool fencing be at least 1,200 mm high and that gates be built in such a way that they swing away from the pool and have a child safety lock. It is also a requirement that swimming pool gates be self-closing and self-latching.
It has become fashionable to provide swimming pool barriers in the form of frameless glass fences. Not only is glass durable to the moist environment of a swimming pool, it also provides an aesthetic appealing appearance which is in vogue in contemporary architectural design. A typical frameless glass fence for a pool includes a plurality of individual tempered glass panels which are supported by spaced apart mini-posts, referred to as spigots. Typically, two spigots are evenly spaced across the bottom edge of the glass panel and will clamp onto the panel and support it. To ensure personal safety, the gate of a frameless glass swimming pool fence is required to include a self-closing hinge and a self-closing latch.
It is desirable that self-closing hinges include a soft-close assembly to ensure the long-term reliability of such hinges. This is particularly desirable in frameless glass fencing installations as such hinges will lower impact forces when the gate is closed to avoid damage to glass panels. Existing hinges with an inbuilt soft-close assembly, however, suffer from various drawbacks which often result in premature failure. For example, self-close hinge assemblies which employ a spring mechanism often fail due to corrosion or fatigue. Hydraulically actuated self-close hinges, in turn, are prone to failure resulting from hydraulic fluid leakage. Other self-close assemblies are prone to failure as a result of continued exposure to environmental factors such as sunshine and rain.
It is an object of the present invention to provide an alternative frameless glass fencing hinge for use in frameless glass fencing installations which addresses or at least ameliorates the above drawbacks associated with existing self-close hinges or which provides a useful alternative.
According to a first aspect of the present invention there is disclosed herein a frameless glass fencing hinge for a frameless glass fencing installation, the frameless glass fencing hinge including:
a first leaf assembly for operative attachment to a first glass panel or building structure;
a second leaf assembly for operative attachment to a second glass panel, the second leaf assembly operatively adapted to undergo pivotal movement about a hinge axis so as to move the second glass panel between a closed position an open position, and
wherein the first leaf assembly and the second leaf assembly define a cam formation operatively adapted to cause the second leaf assembly to undergo axial movement along the hinge axis between a rest position and a biased position when the second leaf assembly undergoes pivotal movement about the hinge axis.
Preferably (i) the first leaf assembly includes a first knuckle body having a first cam surface, and (ii) the second leaf assembly includes a second knuckle body having a second cam surface operatively adapted for contact with the first cam surface, the first and second cam surfaces being configured such that movement of the second cam surface along the first cam surface causes the second leaf assembly to move axially along the hinge axis.
Preferably the first and second cam surfaces are operatively adapted such that movement of the second cam surface along the first cam surface causes the second leaf assembly to be displaced vertically when the second leaf assembly undergoes axial movement along the hinge axis.
Preferably the first and second cam surfaces are adapted to permit the second leaf assembly to move from the biased position to the rest position under the influence of gravity.
Preferably the frameless glass fencing hinge includes a damping assembly operatively adapted to arrest movement of the second leaf assembly between the biased position and the rest position.
In a preferred embodiment the damping assembly includes (i) a piston secured to the first knuckle body, and (ii) a damping chamber defined by an internal surface of the second knuckle body and a face of the piston, wherein movement of the second leaf assembly relative to the first leave assembly causes the volume in the damping chamber to be increased and decreased respectively.
Preferably the piston includes a seal to deter the escape of air from the damping chamber when the volume of the damping chamber is decreased.
Preferably the second knuckle body includes an air-bleed hole in fluid communication with the damping chamber to release air from the damping chamber.
In another preferred embodiment the damping assembly includes an air-bleed control assembly, the air air-bleed control assembly including an adjustor body having a protruding member shaped for location within a complemental cavity defined by the second knuckle body, the cavity being in fluid communication with the damping chamber.
Preferably the location of the protruding member within the cavity of the second knuckle body is adjustable.
In a preferred embodiment the damping assembly includes (i) a damping chamber secured to the first knuckle body, the damping chamber enclosing a resilient damper body, and (ii) a piston secure to the second knuckle body, the piston operatively associated with the resilient damper body such that movement of the second leave assembly from the biased position to the rest position causes movement of the piston so as to bias the resilient damper body.
In another preferred embodiment the damping assembly includes (i) a damping chamber enclosed by the first and second knuckle body, and (ii) a one-way valve within the first knuckle body to control release of air from the damping chamber when the second leaf assembly undergoes axial movement between the biased position and the rest position.
Preferably the first and second leaf assembly each includes a pair of opposing leaf members operatively adapted to hold a glass panel.
Preferably at least a portion of the frameless glass fencing hinge is produced from steel, aluminium or an engineering plastic.
Preferably the first leaf assembly and the second leaf assembly are produced from steel, aluminium or an engineering plastic.
Preferably the steel is mild steel, stainless steel or an alloy steel.
Preferably the engineering plastic is covered with a coating.
Preferably the engineering plastic includes a base material.
Preferably the engineering plastic includes a base material and a reinforcing filler.
Preferably the reinforcing filler includes glass fibre.
Preferably the reinforcing filler includes carbon fibre.
Preferably the engineering plastic is a polyarylamide.
Preferably the polyarylamide includes glass fibre reinforcement wherein the concentration of the glass fibre reinforcement is between 50% to 60% by volume.
Preferably the engineering plastic is an epoxy vinyl ester resin.
Preferably the epoxy vinyl ester resin includes glass fibre reinforcement wherein the concentration of the glass fibre reinforcement is between 50% to 70% by volume.
Preferably the base material includes a polyamide.
Preferably the polyamide includes nylon.
Preferably the base material includes polyphenylene sulphide (PPS).
Preferably the base material includes styrene.
Preferably the damping assembly includes at least one damper operatively adapted to apply a force to the first and second cam surfaces so as to generate friction between the first and second cam surfaces when the second leaf assembly undergoes pivotal movement relative to the first leaf assembly.
According to a further aspect of the present invention there is disclosed herein a hinge including:
a first leaf assembly for operative attachment to a first body;
a second leaf assembly for operative attachment to a second body, the second leaf assembly operatively adapted to undergo pivotal movement about a hinge axis so as to move the second body between a closed position an open position, and
wherein the first leaf assembly and the second leaf assembly define a cam formation operatively adapted to cause the second leaf assembly to undergo axial movement along the hinge axis between a rest position and a biased position when the second leaf assembly undergoes pivotal movement about the hinge axis.
Preferred embodiments of the present invention will be described hereinafter, by way of examples only, with reference to the accompanying drawings, wherein:
The second leaf assembly 14 is operatively adapted to undergo pivotal movement about a hinge axis 16 so as to move the second glass panel between a closed position, shown in FIG. 1, and an open position, shown in
The first leaf assembly 12 includes a first knuckle body 20 having a first cam surface 22, shown in
The first and second cam surfaces 22, 26 are adapted to permit the second leaf assembly 14 to move from the biased position, shown in
The embodiment damping assembly 28 includes (i) a piston 30 secured to the first knuckle body 20, and (ii) a damping chamber 32 defined by (a) an internal surface 34, shown in
In use, when the volume of the damping chamber 32 is reduced, resistance provided by air being compressed within the damping chamber 32 will increase at a rate that exceeds a linear rate. This feature provides a preferred soft-closing action. However, a completely sealed damping chamber 32 may deter full closure as the compressive force of the air within the damping chamber 32 may exceed gravitational force working on the second leaf assembly 14. To address this possible occurrence the damping assembly 28 includes an air-bleed control assembly 44.
The air air-bleed control assembly 44 includes an adjustor body 46 which threadingly engages the second knuckle body 24. The adjustor body 46 includes an elongate, tapering member 48 shaped for location within a complementally shaped tapering cavity 50 defined by the second knuckle body 20. The cavity 50 is in fluid communication with the damping chamber 32. In this embodiment both the elongate member 48 and the cavity 50 are conically shaped. By adjusting the amount of axial movement of the adjustor body 46 relative to the second knuckle body 24, the position of the elongate member 48 within the cavity 50 is adjusted. This feature enables the damping assembly 28 to be adjusted to cater for different applications resulting from doors of varying weight or dimensional configurations. In particular, by adjusting the position of the elongate member 48 within the cavity 50 a finely controlled space 52 between opposing mating surfaces of the adjustor body 46 and the second knuckle body 24 can be created to facilitate the controlled egress of air from the damping chamber 32.
In this embodiment the adjustor body 46 includes one or more non-illustrated stops which extend into the space 52 to provide pre-set adjustable increments.
The effect of the above described embodiment is that a glass panel held by the second leaf assembly 14 will constitute a gate of a frameless glass fencing barrier. Once a person has opened such gate and released their hold on the gate, the gate will close under the influence of gravity to provide self-closure. The damping assembly 28, in turn, will then operate to arrest movement of the gate during closing to enable soft closure.
In a non-illustrated embodiment the second knuckle body 24 is not coupled to the adjustor body 46 of the first embodiment. Rather, the second knuckle body 24 threadingly engages a base member which is identical in configuration to the base member 40 of the first embodiment frameless glass fencing hinge 10. The base member of the second knuckle 24 includes an air-bleed hole in fluid communication with the damping chamber 32 to release air from the damping chamber 32 for the purposes discussed above.
The damping assembly 88 further includes a one-way valve 96 within the first knuckle body 94 to control release of air from the damping chamber 90 when the second leaf assembly 84 undergoes axial movement between its biased and rest positions. The one-way valve 96 is located proximate an inlet hole 98 of a base member 100. The inlet hole 98 has a tapering mouth 102 operatively adapted to be closed-off by a suitably sized spherical valve member 104. The valve member 104 is biased to an open condition with a resilient valve component, here a helical spring 106. In use the one-way valve 96 is adapted to allow the controlled release of air from the damping chamber 90.
The first leaf assembly 112 includes a first knuckle body 120 having a first cam surface 122. The second leaf assembly 114 includes a second knuckle body 124 having a second cam surface 126. The first and second cam surfaces 122, 126 provide the cam formation 118. In this embodiment a damping assembly 128 is provided by a piston 130, secured to the first knuckle body 120, which compresses air inside a damping chamber 132 to facilitate soft closing as discussed above. The damping assembly 128 further includes at least one spring biased damper 133, here there are two, held within damper slots 135 provided in the piston 130. The dampers 133 are configured to exert operative upward pressure/force on a contact position between the cam surfaces 122, 126 so as to create friction between the cam surfaces 122, 126 when the first and second leaf assembly 112, 114 undergo relative pivotal movement. The contact position is indicated with the reference numeral 131 in
The embodiment frameless glass fencing hinges described above are vertically installed. In one exemplary non-illustrated installation method the first leaf assembly is attached to an in situ installed hinge panel. The second leaf assembly, in turn, is attached to a gate panel. An installer holds the gate panel at 90 degrees relative to the hinge panel. The gate panel is hereafter lifted so that it is slightly above and aligned with the hinge panel. The gate panel is now lowered so that the first and second leaf assemblies can engage and become joined. Once the gate panel is swung away from the 90-degree position it is no longer possible to separate the leaf assemblies and thus the gate panel and hinge panel are connected for operation. To remove the gate the reverse operation is followed in that the gate panel is orientated at 90 degrees whereafter it can be lifted and separated from the hinge panel.
The above discussed first and second leaf assemblies can be produced from steel, aluminium or an engineering plastic. In preferred embodiments the steel is mild steel, stainless steel or an alloy steel.
If an engineering plastic is employed the engineering plastic is generally covered with a coating.
Further, when employing an engineering plastic, such engineering plastic will generally include a base material having a reinforcing filler. Examples of reinforcing filler include glass fibre and/or carbon fibre.
Examples of engineering plastic include a polyarylamide, preferably polyarylamide including glass fibre reinforcement. Typically, the concentration of glass fibre reinforcement is between 50% to 60% by volume.
In an alternative embodiment the engineering plastic is an epoxy vinyl ester resin, preferably epoxy vinyl ester resin including glass fibre reinforcement. Typically, the concentration of glass fibre reinforcement is between 50% to 70% by volume.
In another embodiment the base material includes a polyamide such as nylon. The base material could also include polyphenylene sulphide (PPS) or a styrene.
Conventional frameless glass fencing components are produced from stainless steel or anodised aluminium. Drawbacks of employing such materials include relative high weight and costs. Further drawbacks associated with stainless steel products include that they tend to stain and corrode over a short or prolonged period of time if they are not sufficiently coated. In preferred embodiments of the present disclosure those problems are addressed by doing away with stainless steel/aluminium and providing a hinge produced from an engineering plastic. Also, as plastic generally does not conduct electricity, this feature will provide enhanced safety in a moist environment, such as a swimming pool. In particular the preferred engineering plastic will meet the requirements of AS3000:2007 for earth bonding where frameless glass fencing hinges are within arm's reach or up to 1.25 m from the water's edge of a swimming pool.
Although the above description has focused on a hinge for a frameless glass fencing installation it will be appreciated that it could be employed in a range of other hinge applications unrelated to frameless glass fencing installations. For example, a hinge for a solid metal or timber entrance door hinged within a metal or timber door frame, a self-closing hinge for an aluminium or steel framed metal swimming pool gate with vertical bars, which gate is hinged from and attached to a metal post and the gate closing and latching to another metal post. The hinges may be used for a side gate or a hinge for entrance gates, paddock gates or any external gates including security or privacy gates. The hinges may also support an entrance door to a building which door may be of frameless glass or framed glass, or a solid door. Similarly, the hinge may be used for the closure of frameless glass shower doors.
Although the invention is described above in relation to preferred embodiments, it will be appreciated by those skilled in the art that it is not limited to those embodiments, but may be embodied in many other forms.
Number | Date | Country | Kind |
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2019901811 | May 2019 | AU | national |
2020900548 | Feb 2020 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2020/050525 | 5/27/2020 | WO | 00 |