Information
-
Patent Grant
-
6226835
-
Patent Number
6,226,835
-
Date Filed
Friday, September 10, 199925 years ago
-
Date Issued
Tuesday, May 8, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 016 254
- 016 255
- 016 272
- 016 237
- 016 240
- 016 382
- 016 383
- 016 286
- 016 297
- 016 303
- 016 335
- 403 330
- 403 161
-
International Classifications
-
Abstract
A hinge used to mount a cabinet door to a frame is disclosed. The hinge is a fully concealed cabinet hinge having a mounting cup. The mounting cup is configured to be received in a bore in a cabinet door. The mounting cup is pivotally attached to a frame member. The frame member is mounted to the cabinet frame. The door member is a flexible member having a receiving area for a pivot. The door member may be flexed to open the receiving area to receive and capture a pivot so that the hinge may be assembled by hand.
Description
FIELD OF THE INVENTION
The present invention relates to a hinge used to mount a cabinet door to a frame. The present invention particularly relates to a concealed cabinet hinge having a mounting cup that is received in a bore in a cabinet door and pivotally attached to a frame wing that is mounted to the cabinet frame. The present invention also particularly relates to a process for assembling the hinge.
BACKGROUND OF THE INVENTION
There are many known types of hinges that allow a door to be mounted to a frame. One type is a concealed self-closing/self-latching hinge of the type disclosed in U.S. Pat. No. 5,233,726 entitled “Self-Closing/Self-Latching Hinge,” issued to Cress on Aug. 10, 1993, incorporated by reference herein. Such concealed self-closing/self-latching hinges pivotally couple a cabinet door to a frame and provide for “self-closing” and “self-latching” effects, as described in U.S. Pat. No. 5,233,726. Concealed hinges have grown in popularity because of the aesthetic appeal of cabinets is often considered to be enhanced if hinges are not visible (i.e., when the cabinet door is closed). Such hinges have a two part arrangement, with one part of the hinge coupled to the door and the other part of the hinge coupled to the frame. Concealed hinges of this type are commonly assembled using a separate hinge pin that is inserted to pivotally couple each part of the hinge during the manufacturing process, which may present difficulties for a cabinet installer during installation of the hinge (i.e., the cabinet door to the frame) in a particular application.
Accordingly, it would be advantageous to provide for a hinge having a door member configured to be mounted on a cabinet door and a frame member configured to be mounted to a cabinet frame that may thereafter be pivotally coupled during installation of the hinge (i.e., the door to the frame). It would also be advantageous to provide for a hinge that allows an installer to conveniently couple the door member to the frame member by hand during assembly and/or disassembly. It would further be advantageous to provide for a self-closing and/or self-latching hinge configured for pivotal coupling of the door member to the frame member during installation of the hinge.
SUMMARY OF THE INVENTION
The present invention relates to a hinge for mounting a door to a frame. The hinge includes a door member configured to be mounted on the door and a frame member pivotally coupled to the door member by a pivot. The door member has a receiving area configured to receive the pivot. The door member and the frame member are configured to be assembled by spreading open the receiving area to allow passage of the pivot into the receiving area.
The present invention also relates to a hinge for mounting a door to a frame. The hinge includes a flexible door member configured to be mounted on the door and a frame member pivotally coupled to the door member by a pivot. The door member has an aperture that is configured to allow the door member to be flexed from a substantially first state to a deformed state for insertion of the pivot into the door member. The door member may be moved to the substantially nominal state after insertion of the pivot to capture the pivot.
The present invention further relates to a method for assembling a hinge. The method includes enlarging a receiving area in a door member to allow passage of a pivot coupled to a frame member. The method also includes inserting the pivot of the frame member into the receiving area of the door member. The method further includes causing the door member to substantially retain its nominal shape to capture the pivot of the frame member in the receiving area of the door member.
The present invention still further relates to a hinge. The hinge includes a door member configured to be coupled to a door and a frame member configured to be coupled to a frame. A cam surface is provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame. The door member and the frame member are configured to be selectively pivotally coupled and decoupled.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will become more fully understood from the following detailed description, taken in conjunction with the accompanying drawings, wherein like reference numerals refer to like parts, in which:
FIG. 1
is a perspective view of a concealed self-closing/self-latching hinge mounted on a door and a frame in accordance with a preferred embodiment of the invention.
FIG. 2
is a perspective exploded view of the hinge of FIG.
1
.
FIG. 3
is a perspective view of the hinge prior to assembly of the frame member and the door member.
FIG. 4
is a partial cross sectional side view of the door member illustrating the pivot prior to insertion into the door member.
FIG. 5
is a partial cross sectional side view of the door member depicting the frame member being inserted into the door member.
FIG. 6
is a partial cross sectional side view of the door member depicting the pivot captured in the door member.
FIG. 7
is an exploded perspective view of an alternative embodiment of the present invention having a separate pivot pin.
FIG. 8
is a partial cross sectional view of the door member of
FIG. 1
illustrating the hinge in a closed position.
FIG. 9
is a partial cross sectional top view of the door member of
FIG. 1
illustrating the hinge in a partially closed position.
FIG. 10
is a partial cross sectional top view of the door member of
FIG. 1
depicting the hinge in an open position.
FIG. 11
is an exploded front perspective view of an alternative embodiment of the hinge.
FIG. 12
is an exploded rear perspective view of the hinge of FIG.
11
.
FIG. 13
is a perspective view of an alternative embodiment of the hinge.
FIG. 14
is an exploded perspective view of the hinge of FIG.
13
.
FIG. 15
is a bottom view of the hinge of
FIG. 13
depicting the door in a closed position.
FIG. 16
is a bottom view of the hinge of
FIG. 13
depicting the door in a partially open position.
FIG. 17
is a bottom view of the hinge of
FIG. 13
depicting the door in a fully open position.
FIG. 18
is a partial cross sectional view of the door member taken across the line
18
—
18
of FIG.
15
.
FIG. 19
is a partial cross sectional view of the door member taken across the line
19
—
19
of FIG.
16
.
FIG. 20
is a partial cross sectional view of the door member taken across the line
20
—
20
of FIG.
17
.
FIG. 21
is a partial cross sectional view of the door member of the hinge of
FIG. 13
showing the frame member disengaged from the door member.
FIG. 22
is a perspective view of an alternative embodiment of the hinge.
FIG. 23
is a perspective view of the hinge of
FIG. 22
showing the frame member disengaged from the door member.
FIG. 24
is a cross sectional view of the door member taken across the line
24
—
24
of FIG.
23
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to
FIGS. 1 and 2
, a hinge
10
is depicted having a door member
12
and a frame member
14
. Hinge
10
is configured to pivotally couple a door
16
to a frame
18
. Door member
12
preferably includes a mounting flange
20
and a mounting cup
22
. Mounting flange
20
couples door member
12
to door
16
via fasteners, such as screws
24
(alternatively, molded on fasteners, such as integrally formed dowels may be used to replace screw fasteners). Mounting cup
22
fits into a recess or bore
23
in door
16
.
According to a preferred embodiment of the present invention, frame member
14
is a single element comprising a frame wing
26
and a hinge arm
28
. Alternatively, however, frame wing
26
and hinge arm
28
may be separate members that are coupled together. According to a preferred embodiment, frame member
14
is coupled to frame
18
by a fastener, such as screw
25
.
Referring now to
FIG. 2
, door member
12
and frame member
14
are depicted separated to indicate how frame member
14
is coupled to door member
12
. As depicted in
FIG. 2
, a receiving area
42
is configured to accept pivots, shown as posts
30
. Posts
30
are inserted through receiving area
42
and retained by pivot recesses
48
. Pivot recesses
48
may be configured as vertically extending holes or other applicable configuration.
Referring now to
FIG. 3
, hinge
10
is depicted as including frame member
14
and door member
12
. Generally, frame member
14
is formed from a single piece of hardened steel including frame wing
26
and hinge arm
28
. Alternatively, however, frame member
14
may be manufactured from a variety of materials including, but not limited to, metal and metal alloys, ceramics, polymers, and composite materials. According to a preferred embodiment, frame wing
26
is configured with a planar surface
27
having a lip
29
. Frame wing
26
includes a slotted aperture
32
. Slotted aperture
32
is oriented to allow vertical adjustment of hinge
10
. In alternative embodiments, the slotted aperture may be oriented in any direction to allow adjustment in a variety of directions, or may have a variety of geometric configurations including oval slots, circular slots, crossed slots, rectangular slots, or any other applicable slot geometry. Frame wing
26
is preferably coupled to a hinge arm
28
at an end opposite lip
29
.
According to a preferred embodiment, hinge arm
28
is a J-shaped (or L-shaped) hinge arm. An integral pivot, such as integral posts
30
extend from the end of hinge arm
28
opposite to frame wing
26
. The pivot may be provided by any of a variety of pivotable couplings including but not limited to the integral posts
30
, as depicted in
FIG. 3
, separate pivot pins, pivot nubs or bumps, pintles, or any other of a variety of pivot mechanisms or arrangements. According to alternative embodiments, the door member may have posts and the frame member may have pivot recesses.
Door member
12
includes mounting flange
20
, screw fastener apertures
38
(alternatively screw fastener apertures
38
may be replaced by integrally formed dowels or integrally formed fasteners or split dowels which split apart to create a greater holding force, when a screw is inserted), mounting cup
22
, assembly aperture
40
, a receiving area
42
, a slot
44
, grooves
46
, pivot recesses
48
, ramps
50
, spring arms
54
and detent lugs
56
. According to a preferred embodiment, mounting flange
20
is a flat surface suitable for mounting on a door
16
, shown in
FIGS. 1 and 2
. Fastener apertures
38
are located on the flat surface of mounting flange
20
such that screws
24
(see
FIGS. 1 and 2
) do not interfere with mounting cup
22
. Mounting cup
22
extends from the plane of mounting flange
20
having a central axis that is substantially perpendicular thereto. Mounting cup
22
is generally cylindrical in shape, however, according to alternative embodiments, other shapes or arrangements of the mounting cup may be used. The substantially cylindrical mounting cup
22
, as depicted in
FIG. 3
includes a perimeter which is not fully continuous because of assembly aperture
40
. According to an alternative embodiment, the door member may be manufactured as two or more separate parts so that the two or more parts can be assembled to capture the posts. A two-part door member may be fastened together or may be captured by a bore, such as bore
23
in door
16
.
Mounting cup
22
provides an interior receiving area
42
. According to a preferred embodiment, receiving area
42
is located near the perimeter of door member
12
such that hinge arm
28
pivots on posts
30
into door member
12
when door
16
is being closed. According to a preferred embodiment, receiving area
42
includes a slot
44
, extending from the surface of mounting flange
20
into mounting cup
22
. Slot
44
may be made of opposing grooves
46
with opposing pivot recesses
48
at the bottom of slot
44
. Grooves
46
form a ramp
50
for insertion of pivot
30
.
Referring now to
FIGS. 4
,
5
, and
6
, the assembly of frame member
14
and door member
12
is illustrated. As depicted in
FIG. 4
, posts
30
of frame member
14
are moved into slot
44
. Opposing grooves
46
capture posts
30
; as posts
30
engage ramp
50
, assembly aperture
40
is caused to be spread apart, as depicted in FIG.
5
. Frame member
14
is further guided into slot
44
until posts
30
are captured in pivot recesses
48
. When posts
30
are captured in pivot recesses
48
, assembly aperture
40
closes or snaps into a nominal position as depicted in FIG.
6
and indicated by directional arrows
49
. According to a preferred embodiment, door member
12
is constructed of a flexible material such as injection molded plastics (such as Delrin), or any of a variety of flexible materials including but not limited to metals, metal alloys, ceramics, polymers, and composite materials. As depicted in
FIGS. 4 and 6
, assembly aperture
40
is in its nominal state having a gap; however it should be noted that it is not necessary that any substantial gap exist between the two portions of door member
12
. As depicted in
FIG. 3
, assembly aperture
40
is in a preferred position because the proximity to slot
44
requires less force to deform door member
12
to receive posts
30
. Alternatively, assembly aperture
40
could be located in a variety of other locations around mounting cup
22
as long as receiving area
42
is able to be deformed to receive posts
30
. According to a preferred embodiment, recess
23
in door
16
may capture mounting cup
22
such that the flexure of door member
20
is limited and posts
30
remain captured in door member
20
.
According to an alternative embodiment of a hinge
110
shown in
FIG. 7
, a frame member
114
includes a frame wing
126
and a hinge arm
128
. Hinge arm
128
includes a curl
134
at an end opposite of frame wing
126
. Curl
134
is configured to accept a pivot pin, shown as an axle
130
, inserted axially through curl
134
. Hinge
110
also includes a door member
112
. To assemble hinge
110
, axle
130
is first inserted into curl
134
of hinge arm
128
. The combination of hinge arm
128
and axle
130
are then inserted into a receiving area
142
of door member
112
. As described with respect to
FIGS. 4
,
5
, and
6
, an assembly aperture
140
is spread apart as hinge arm
128
and axle
130
are inserted into receiving area
142
until axle
130
is engaged into pivot recesses
148
.
As depicted in
FIGS. 8
,
9
, and
10
, the self-closing/self-latching mechanism is depicted in operation. Door member
12
includes spring arms
54
that are preferably integrally formed with door member
12
. However, spring arms
54
may be separate members made from different materials than door member
12
. Spring arms
54
provide the self-closing/self-latching force. According to an alternative embodiment, the spring arms may be substituted by other spring configurations including but not limited to a single spring arm, coil springs, leaf springs, or any other applicable spring type.
FIG. 10
depicts hinge
10
in a fully open position. Spring arms
54
are not in contact with detent lugs
56
, so no force is acting on door
16
in this position. As door
16
is closed, as depicted in
FIG. 9
, spring arms
54
are initially pushed outward by hinge arm
28
coacting with a surface of detent lugs
56
, as shown in FIG.
9
. As door
16
is further closed, detent lugs
56
continue to engage hinge arm
28
and exert the closing force on door
16
. In the closed position, depicted in
FIG. 8
, spring arms
54
continue to exert force on hinge arm
28
to keep door
16
latched. As door
16
is opened, spring arms
54
oppose the motion of the door until hinge arm
28
disengages from detent lugs
56
such that force is no longer applied.
According to a preferred embodiment, the method of assembly of the concealed self-closing/self-latching hinge provides that door member
12
may be expanded to allow easy insertion of hinge arm
28
and posts
30
such that assembly may be done by hand after manufacture of the components. According to a preferred embodiment in which a pivot pin (axle) is not required, the number of components of the hinge is reduced (e.g. from three to two). According to an alternative embodiment, for example as shown in
FIG. 7
, if axle
130
is used rather than integral posts
30
, frame member
14
may still be inserted into the door member
12
by hand.
Referring now to
FIGS. 11 and 12
, an alternative embodiment of a hinge
200
is depicted. Hinge
200
includes a frame member
210
and a door member
230
. Frame member
210
has a frame wing
212
for coupling to a cabinet frame and a hinge arm
214
for coupling to door member
230
. Hinge arm
214
has a curved section
216
and a flat section
218
. Flat section
218
includes two hinge pins
219
extending therefrom. Hinge pins
219
are full round hinge pins being substantially cylindrically shaped.
Door member
230
includes a mounting flange
232
and a mounting cup
234
. Mounting flange
232
couples door member
230
to a cabinet door via fasteners, such as screws or other appropriate fasteners. Mounting cup
234
fits into a recess or a bore in a cabinet door.
Door member
230
includes a receiving area
236
configured to accept pivots, shown as pins
219
. Pins
219
are inserted through receiving area
236
and retained by pivot recesses
238
.
As depicted in
FIG. 11
, mounting cup
234
includes a perimeter which is not fully continuous because of assembly aperture
240
. Mounting cup
234
includes on the interior, a receiving area
236
. Receiving area
236
is located near the perimeter of door member
230
such that pins
219
will cause hinge arm
214
to move toward the middle of door member
230
when an attached cabinet door is being closed. According to a preferred embodiment, receiving area
236
includes a slot
237
, extending from the surface of mounting flange
232
into mounting cup
234
. Slot
237
may be made of opposing grooves with opposing pivot recesses
238
.
Slot
237
is configured to engage pins
219
. As pins
219
engage slot
237
, assembly aperture
240
is caused to be spread apart. Frame member
210
is further guided into slot
237
until pins
219
are captured in pivot recesses
238
. When pins
219
are captured in pivot recesses
238
, assembly aperture
240
closes or snaps into a nominal position.
Door member
230
includes spring arms
254
that are preferably integrally formed with door member
230
. Spring arms
254
provide the self-closing/self-latching force. As a cabinet door attached to door member
230
is closed, spring arms
254
are initially pushed outward by curved section
216
of hinge arm
214
coacting with a surface of spring arms
254
. It should be noted that spring arms
254
do not have detent lugs as depicted in
FIGS. 8 through 10
. Instead, hinge arm
214
uses a flat section
214
in combination with curved section
216
to engage spring arms
254
and cause the self-closing/self-latching effect.
Door member
230
includes integrally molded dowels
260
, each dowel having a set of ridges
262
. Dowels
260
are configured to be inserted into bores in a door for mounting and substantially affixing door member
230
thereto. Integrally molded dowels
260
may be used to replace mounting screws, such as mounting screws
24
depicted in
FIGS. 1 and 2
. Small indentations
261
are provided at the center of dowel locations, to facilitate removal with a drill if necessary. Furthermore, it may be preferable to include more indentations
261
than dowels
260
(as depicted in
FIGS. 11 and 12
) so that during manufacture if alternative dowel locations are to be used, only the bottom half of a mold or die needs to be changed.
Referring now to
FIGS. 13-21
, an alternative embodiment of a hinge
300
is depicted. Hinge
300
includes a frame member
310
and a door member
330
. Frame member
310
has a frame wing
312
for coupling to a cabinet frame and a hinge arm
314
for coupling to door member
330
. As depicted in
FIG. 14
, hinge arm
314
has a curved section
316
and a flat section
318
. Flat section
318
includes a single hinge pin
319
extending therefrom. Hinge pin
319
is depicted as a full round hinge pin being substantially cylindrically shaped, however hinge pin
319
may be any suitable shape including but not limited to half round, partially round or having a polygonal cross section.
Door member
330
includes a mounting flange
332
and a mounting cup
334
. Mounting flange
332
couples door member
330
to a cabinet door
331
via fasteners, such as screws, or other appropriate fasteners. Mounting cup
334
fits into a recess or bore
335
in cabinet door
331
. As depicted in
FIG. 14
, hinge
300
is readily assembled after installed on door member
330
in door
331
and after installing frame member
312
on frame
313
, as depicted in
FIG. 14
by line
337
. Line
337
depicts a possible path of travel for pin
319
during assembly of hinge
300
. Pin
319
is inserted into cup
334
and subsequently inserted into a pin recess
338
. When assembled, hinge
300
appears as depicted in
FIG. 13
having door
331
in an open position. Frame member
310
and door member
330
are held together by the force of gravity acting on door
331
in the direction opposite the extension of pin
319
. Thus, the force of gravity on door
331
substantially maintains pin
319
in pin recess
338
.
As depicted in
FIG. 14
, door member
330
has a slot
340
corresponding to a door
331
open position. When door
331
is in an open position, as depicted in
FIGS. 13 and 17
, upper edge
341
rests within slot
340
to maintain door
331
in a substantially open position. Further, as depicted in
FIG. 17
, slot
340
corresponds to door
331
being in the substantially open position.
As depicted in
FIGS. 14-17
, door member
330
includes a cam surface
342
having a substantially planar portion
343
and a ramped portion
344
.
As door
331
moves from the substantially open position, depicted in
FIG. 17
, to a substantially closed position, depicted as
FIG. 15
, upper edge
341
of frame member, flat portion
318
of frame member
310
is forced out of slot
340
and rides along flat surface
342
(depicted as an intermediate position or partially open position in
FIG. 16
) and further down ramp
344
until it reaches a substantially closed, as depicted in FIG.
15
. Ramp
344
provides a self-closing force on door
331
due to gravity acting on door
331
and therefore pulling door
331
down ramp
344
.
FIGS. 18-20
depict the direction of the force of gravity by arrows
350
. The direction of gravity
350
provides the self-closing action for hinge
300
. Directional arrow
351
depicts the relative direction of movement of frame member
310
relative to door member
330
as door
331
is being opened. As depicted in
FIG. 20
, directional arrow
352
depicts the relative motion of frame member
310
with respect to door member
330
while upper edge
341
of frame member
310
disengages slot
340
.
FIG. 21
depicts the assembly of frame member
310
with door member
330
. During assembly pin
319
is inserted into cup
344
and further into pin recess
338
whereby the force of gravity on door
331
substantially holds pin
319
within pin recess
338
.
Referring now to
FIGS. 22-24
an alternative embodiment of hinge
400
is shown. Hinge
400
operates similar to hinge
300
in that it uses the force of gravity on a door
431
to provide a self-closing force. As depicted in
FIG. 22
, hinge
400
includes a frame member
410
having a pair of hinge pins
417
and
419
. (Hinge pins
417
and
419
extend from frame wing
410
). In one embodiment, hinge pins
417
and
419
span a distance which is slightly less than the width of an aperture
435
formed in a cup
434
of a door member
430
. Further, in another embodiment, hinge pins
417
and
419
span a distance that is slightly larger than the width of aperture
435
. The distance that pins
417
that is slightly larger than the width of aperture
435
. The distance that pins
417
and
419
span therefore may be smaller than the width of aperture
435
or slightly greater than the width of aperture
435
, as long as pins
417
and
419
may be inserted into aperture
435
and may be further inserted into at least one of two pin recesses
437
and
439
.
Once frame member
410
is inserted into aperture
435
, with hinge pin
417
inserted into pin recess
437
with door
431
in a substantially open position an upper edge
441
of frame member
410
rests substantially in a slot
440
. When door
431
is in the substantially open position, pin
419
partially inserted into pin recess
439
.
Hinge
400
has dual cam surfaces
450
and
451
, each cam surface having a substantially flat portion
452
and
453
respectively and a ramped portion
454
and
455
respectively. As door
431
is moved from the substantially open position to the substantially closed position, upper edge
441
of frame member
410
rides along (i.e., engages, or slides relative to) substantially flat portion
452
likewise a lower edge
443
of frame member
410
rides along or near substantially flat portion
453
of cam surface
451
. As door
431
is further closed, upper edge
431
engages ramp
454
which provides a self-closing force and pushes pin
417
further into pin recess
437
while retracting pin
419
either fully or partially from pin recess
439
.
It should be appreciated that both hinges
300
and
400
may be easily assembled and disassembled after manufacture of the separate hinge pieces (frame member and door member) further, it should be appreciated that frame members
310
and
410
and door members
330
and
430
may be assembled onto a frame and door respectively before assembling respective hinges
300
and
400
. Thus, a door
331
or
431
using respective hinges
300
and
400
may be easily removed from the frame of the cabinet by simply disassembling the two hinge portions (frame member and door member) without removing either of the hinge portions (frame member and door member) from the frame or from the door.
The hinge described above may be suitably used in a variety of door/frame arrangements including but not limited to any of a variety of cabinets, such as kitchen cabinets, bathroom cabinets, and furniture cabinets having doors attached to a cabinet frame. Further, the hinge described above uses a deformable door member and a substantially rigid frame member. Alternatively, a substantially rigid door member may be used in combination with a deformable frame member to achieve the same effect of assembly or disassembly by an end user.
The method of assembly of the hinge according to preferred and alternative embodiments may be performed in various steps; any omissions or additions of steps to those steps disclosed, or any departure from the order or sequence of steps recited, should be considered to fit within the spirit and scope of the invention.
In the claims, each means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures.
While the detailed drawings, specific examples, and particular formulations given describe preferred embodiments of the present invention, they serve the purpose of illustration only. The materials and configurations shown and described may differ depending on the chosen performance characteristics and physical characteristics of the door and frame. For example, the method of attaching the frame member and door member to the frame and door respectively could differ, using adhesives or interference fits rather than screws. As another example, the self-closing mechanism could be effected through the use of one spring arm rather than two, or even a magnetic or other type of force rather than a spring force. The apparatus of the invention is not limited to the precise details and conditions disclosed. Furthermore, other substitutions, modifications, changes, and omissions may be made in the design, operating conditions and arrangement of the preferred embodiments without departing from the spirit of the invention as expressed in the appended claims.
Claims
- 1. A hinge for mounting a door to a frame, comprising:a door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot; and a receiving area in the door member configured to receive the pivot; wherein the door member and the frame member are configured to be assembled by spreading open the receiving area to allow passage of the pivot into the receiving area; an aperture in the door member that allows the receiving area to be spread open.
- 2. The hinge of claim 1 wherein the receiving area has a slot for guiding the pivot.
- 3. The hinge of claim 1 wherein the door member is flexible.
- 4. The hinge of claim 3 wherein the door member is made of a polymeric material.
- 5. The hinge of claim 1 wherein the pivot is integral to the frame member.
- 6. The hinge of claim 1 wherein the pivot is a pivot pin.
- 7. A hinge for mounting a door to a frame, comprising:a door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot; and a receiving area in the door member configured to receive the pivot; wherein the door member and the frame member are configured to be assembled by spreading open the receiving area to allow passage of the pivot into the receiving area; wherein the frame member includes an aperture for mounting the frame member to the frame.
- 8. A hinge for mounting a door to a frame, comprising:a door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot; and a receiving area in the door member configured to receive the pivot; wherein the door member and the frame member are configured to be assembled by spreading open the receiving area to allow passage of the pivot into the receiving area; wherein the receiving area has two bores to capture the pivot.
- 9. A hinge for mounting a door to a frame, comprising:a flexible door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot means; and an aperture in the door member configured to allow the door member to be flexed from a substantially first state to a deformed state for insertion of the pivot means into the door member, wherein the door member may be moved to the substantially first state after insertion of the pivot means to capture the pivot means and the door member has two bores to retain the pivot means.
- 10. A hinge for mounting a door to a frame, comprising:a flexible door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot means; and an aperture in the door member configured to allow the door member to be flexed from a substantially first state to a deformed state for insertion of the pivot means into the door member, wherein the door member may be moved to the substantially first state after insertion of the pivot means to capture the pivot means and the door member is configured to be inserted into a recess in the door to maintain the door member in the substantially first state, thereby substantially retaining the pivot means.
- 11. The hinge of claim 10 wherein the door member has a slot for receiving the pivot means.
- 12. The hinge of claim 11 wherein the slot has opposed ramps to deform the door member when the pivot means engages the ramps.
- 13. The hinge of claim 10 wherein the door member is made of a polymeric material.
- 14. The hinge of claim 10 wherein the frame member has an integral pivot means.
- 15. The hinge of claim 10 wherein the pivot means is a pin.
- 16. A hinge for mounting a door to a frame, comprising:a flexible door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot means; and an aperture in the door member configured to allow the door member to be flexed from a substantially first state to a deformed state for insertion of the pivot means into the door member, wherein the door member may be moved to the substantially first state after insertion of the pivot means to capture the pivot means and the frame member includes a slotted aperture for mounting to the frame.
- 17. A concealed hinge comprising:a door member configured to be coupled to a door; a frame member configured to be coupled to a frame; and a cam surface provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame, wherein the door member and the frame member are configured to be selectively pivotally coupled and decoupled, wherein the frame member deforms to allow pivotal coupling of the door member and the frame member.
- 18. The concealed hinge of claim 17 wherein the frame member captures the door member after coupling.
- 19. A method for assembling a hinge, comprising the steps of:enlarging a receiving area in a door member to allow passage of a pivot coupled to a frame member; inserting the pivot of the frame member into the receiving area of the door member; and causing the door member to substantially retain its nominal shape to capture the pivot of the frame member in the receiving area of the door member.
- 20. The method for assembling the hinge of claim 19 further comprising:pressing the pivot against opposed ramps in the receiving area to enlarge the receiving area.
- 21. The method for assembling the hinge of claim 19 further comprising:coupling a pivot pin to the frame member.
- 22. A concealed hinge comprising:a door member configured to be coupled to a door; a frame member configured to be coupled to a frame; and a cam surface provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame, wherein the door member and the frame member are configured to be directly selectively pivotally coupled and decoupled.
- 23. A concealed hinge comprising:a door member configured to be coupled to a door; a frame member configured to be coupled to a frame; and a cam surface provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame, wherein the door member and the frame member are configured to be selectively pivotally coupled and decoupled, wherein the door member deforms to allow pivotal coupling of the door member and the frame member.
- 24. The concealed hinge of claim 23 wherein the door member captures the frame member after coupling.
- 25. The concealed hinge of claim 22 wherein the door member and the frame member may be assembled by hand.
- 26. The concealed hinge of claim 22 wherein the door member and the frame member may be disassembled by hand.
- 27. The concealed hinge of claim 22 wherein the door member and the frame member may be assembled by an end user.
- 28. The concealed hinge of claim 22 wherein the door member and the frame member may be disassembled by an end user.
- 29. The concealed hinge of claim 22 whereby the door member and frame member may be selectively pivotally coupled and decoupled after the door member has been coupled to the door and the frame member has been coupled to the frame.
- 30. The concealed hinge of claim 22 wherein the frame member includes a single pivot.
- 31. The concealed hinge of claim 30 wherein the cam surface has a ramp.
- 32. The concealed hinge of claim 31 wherein the cam surface has a slot.
- 33. A concealed hinge comprising:a door member configured to be coupled to a door; a frame member configured to be coupled to a frame; and a cam surface provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame, wherein the door member and the frame member are configured to be selectively pivotally coupled and decoupled, wherein the frame member includes a single pivot, wherein the cam surface has a ramp, wherein the at least partial closing force is developed by the ramp in combination with the force of gravity.
US Referenced Citations (26)