Hinge

Information

  • Patent Grant
  • 6226835
  • Patent Number
    6,226,835
  • Date Filed
    Friday, September 10, 1999
    25 years ago
  • Date Issued
    Tuesday, May 8, 2001
    23 years ago
Abstract
A hinge used to mount a cabinet door to a frame is disclosed. The hinge is a fully concealed cabinet hinge having a mounting cup. The mounting cup is configured to be received in a bore in a cabinet door. The mounting cup is pivotally attached to a frame member. The frame member is mounted to the cabinet frame. The door member is a flexible member having a receiving area for a pivot. The door member may be flexed to open the receiving area to receive and capture a pivot so that the hinge may be assembled by hand.
Description




FIELD OF THE INVENTION




The present invention relates to a hinge used to mount a cabinet door to a frame. The present invention particularly relates to a concealed cabinet hinge having a mounting cup that is received in a bore in a cabinet door and pivotally attached to a frame wing that is mounted to the cabinet frame. The present invention also particularly relates to a process for assembling the hinge.




BACKGROUND OF THE INVENTION




There are many known types of hinges that allow a door to be mounted to a frame. One type is a concealed self-closing/self-latching hinge of the type disclosed in U.S. Pat. No. 5,233,726 entitled “Self-Closing/Self-Latching Hinge,” issued to Cress on Aug. 10, 1993, incorporated by reference herein. Such concealed self-closing/self-latching hinges pivotally couple a cabinet door to a frame and provide for “self-closing” and “self-latching” effects, as described in U.S. Pat. No. 5,233,726. Concealed hinges have grown in popularity because of the aesthetic appeal of cabinets is often considered to be enhanced if hinges are not visible (i.e., when the cabinet door is closed). Such hinges have a two part arrangement, with one part of the hinge coupled to the door and the other part of the hinge coupled to the frame. Concealed hinges of this type are commonly assembled using a separate hinge pin that is inserted to pivotally couple each part of the hinge during the manufacturing process, which may present difficulties for a cabinet installer during installation of the hinge (i.e., the cabinet door to the frame) in a particular application.




Accordingly, it would be advantageous to provide for a hinge having a door member configured to be mounted on a cabinet door and a frame member configured to be mounted to a cabinet frame that may thereafter be pivotally coupled during installation of the hinge (i.e., the door to the frame). It would also be advantageous to provide for a hinge that allows an installer to conveniently couple the door member to the frame member by hand during assembly and/or disassembly. It would further be advantageous to provide for a self-closing and/or self-latching hinge configured for pivotal coupling of the door member to the frame member during installation of the hinge.




SUMMARY OF THE INVENTION




The present invention relates to a hinge for mounting a door to a frame. The hinge includes a door member configured to be mounted on the door and a frame member pivotally coupled to the door member by a pivot. The door member has a receiving area configured to receive the pivot. The door member and the frame member are configured to be assembled by spreading open the receiving area to allow passage of the pivot into the receiving area.




The present invention also relates to a hinge for mounting a door to a frame. The hinge includes a flexible door member configured to be mounted on the door and a frame member pivotally coupled to the door member by a pivot. The door member has an aperture that is configured to allow the door member to be flexed from a substantially first state to a deformed state for insertion of the pivot into the door member. The door member may be moved to the substantially nominal state after insertion of the pivot to capture the pivot.




The present invention further relates to a method for assembling a hinge. The method includes enlarging a receiving area in a door member to allow passage of a pivot coupled to a frame member. The method also includes inserting the pivot of the frame member into the receiving area of the door member. The method further includes causing the door member to substantially retain its nominal shape to capture the pivot of the frame member in the receiving area of the door member.




The present invention still further relates to a hinge. The hinge includes a door member configured to be coupled to a door and a frame member configured to be coupled to a frame. A cam surface is provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame. The door member and the frame member are configured to be selectively pivotally coupled and decoupled.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention will become more fully understood from the following detailed description, taken in conjunction with the accompanying drawings, wherein like reference numerals refer to like parts, in which:





FIG. 1

is a perspective view of a concealed self-closing/self-latching hinge mounted on a door and a frame in accordance with a preferred embodiment of the invention.





FIG. 2

is a perspective exploded view of the hinge of FIG.


1


.





FIG. 3

is a perspective view of the hinge prior to assembly of the frame member and the door member.





FIG. 4

is a partial cross sectional side view of the door member illustrating the pivot prior to insertion into the door member.





FIG. 5

is a partial cross sectional side view of the door member depicting the frame member being inserted into the door member.





FIG. 6

is a partial cross sectional side view of the door member depicting the pivot captured in the door member.





FIG. 7

is an exploded perspective view of an alternative embodiment of the present invention having a separate pivot pin.





FIG. 8

is a partial cross sectional view of the door member of

FIG. 1

illustrating the hinge in a closed position.





FIG. 9

is a partial cross sectional top view of the door member of

FIG. 1

illustrating the hinge in a partially closed position.





FIG. 10

is a partial cross sectional top view of the door member of

FIG. 1

depicting the hinge in an open position.





FIG. 11

is an exploded front perspective view of an alternative embodiment of the hinge.





FIG. 12

is an exploded rear perspective view of the hinge of FIG.


11


.





FIG. 13

is a perspective view of an alternative embodiment of the hinge.





FIG. 14

is an exploded perspective view of the hinge of FIG.


13


.





FIG. 15

is a bottom view of the hinge of

FIG. 13

depicting the door in a closed position.





FIG. 16

is a bottom view of the hinge of

FIG. 13

depicting the door in a partially open position.





FIG. 17

is a bottom view of the hinge of

FIG. 13

depicting the door in a fully open position.





FIG. 18

is a partial cross sectional view of the door member taken across the line


18





18


of FIG.


15


.





FIG. 19

is a partial cross sectional view of the door member taken across the line


19





19


of FIG.


16


.





FIG. 20

is a partial cross sectional view of the door member taken across the line


20





20


of FIG.


17


.





FIG. 21

is a partial cross sectional view of the door member of the hinge of

FIG. 13

showing the frame member disengaged from the door member.





FIG. 22

is a perspective view of an alternative embodiment of the hinge.





FIG. 23

is a perspective view of the hinge of

FIG. 22

showing the frame member disengaged from the door member.





FIG. 24

is a cross sectional view of the door member taken across the line


24





24


of FIG.


23


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to

FIGS. 1 and 2

, a hinge


10


is depicted having a door member


12


and a frame member


14


. Hinge


10


is configured to pivotally couple a door


16


to a frame


18


. Door member


12


preferably includes a mounting flange


20


and a mounting cup


22


. Mounting flange


20


couples door member


12


to door


16


via fasteners, such as screws


24


(alternatively, molded on fasteners, such as integrally formed dowels may be used to replace screw fasteners). Mounting cup


22


fits into a recess or bore


23


in door


16


.




According to a preferred embodiment of the present invention, frame member


14


is a single element comprising a frame wing


26


and a hinge arm


28


. Alternatively, however, frame wing


26


and hinge arm


28


may be separate members that are coupled together. According to a preferred embodiment, frame member


14


is coupled to frame


18


by a fastener, such as screw


25


.




Referring now to

FIG. 2

, door member


12


and frame member


14


are depicted separated to indicate how frame member


14


is coupled to door member


12


. As depicted in

FIG. 2

, a receiving area


42


is configured to accept pivots, shown as posts


30


. Posts


30


are inserted through receiving area


42


and retained by pivot recesses


48


. Pivot recesses


48


may be configured as vertically extending holes or other applicable configuration.




Referring now to

FIG. 3

, hinge


10


is depicted as including frame member


14


and door member


12


. Generally, frame member


14


is formed from a single piece of hardened steel including frame wing


26


and hinge arm


28


. Alternatively, however, frame member


14


may be manufactured from a variety of materials including, but not limited to, metal and metal alloys, ceramics, polymers, and composite materials. According to a preferred embodiment, frame wing


26


is configured with a planar surface


27


having a lip


29


. Frame wing


26


includes a slotted aperture


32


. Slotted aperture


32


is oriented to allow vertical adjustment of hinge


10


. In alternative embodiments, the slotted aperture may be oriented in any direction to allow adjustment in a variety of directions, or may have a variety of geometric configurations including oval slots, circular slots, crossed slots, rectangular slots, or any other applicable slot geometry. Frame wing


26


is preferably coupled to a hinge arm


28


at an end opposite lip


29


.




According to a preferred embodiment, hinge arm


28


is a J-shaped (or L-shaped) hinge arm. An integral pivot, such as integral posts


30


extend from the end of hinge arm


28


opposite to frame wing


26


. The pivot may be provided by any of a variety of pivotable couplings including but not limited to the integral posts


30


, as depicted in

FIG. 3

, separate pivot pins, pivot nubs or bumps, pintles, or any other of a variety of pivot mechanisms or arrangements. According to alternative embodiments, the door member may have posts and the frame member may have pivot recesses.




Door member


12


includes mounting flange


20


, screw fastener apertures


38


(alternatively screw fastener apertures


38


may be replaced by integrally formed dowels or integrally formed fasteners or split dowels which split apart to create a greater holding force, when a screw is inserted), mounting cup


22


, assembly aperture


40


, a receiving area


42


, a slot


44


, grooves


46


, pivot recesses


48


, ramps


50


, spring arms


54


and detent lugs


56


. According to a preferred embodiment, mounting flange


20


is a flat surface suitable for mounting on a door


16


, shown in

FIGS. 1 and 2

. Fastener apertures


38


are located on the flat surface of mounting flange


20


such that screws


24


(see

FIGS. 1 and 2

) do not interfere with mounting cup


22


. Mounting cup


22


extends from the plane of mounting flange


20


having a central axis that is substantially perpendicular thereto. Mounting cup


22


is generally cylindrical in shape, however, according to alternative embodiments, other shapes or arrangements of the mounting cup may be used. The substantially cylindrical mounting cup


22


, as depicted in

FIG. 3

includes a perimeter which is not fully continuous because of assembly aperture


40


. According to an alternative embodiment, the door member may be manufactured as two or more separate parts so that the two or more parts can be assembled to capture the posts. A two-part door member may be fastened together or may be captured by a bore, such as bore


23


in door


16


.




Mounting cup


22


provides an interior receiving area


42


. According to a preferred embodiment, receiving area


42


is located near the perimeter of door member


12


such that hinge arm


28


pivots on posts


30


into door member


12


when door


16


is being closed. According to a preferred embodiment, receiving area


42


includes a slot


44


, extending from the surface of mounting flange


20


into mounting cup


22


. Slot


44


may be made of opposing grooves


46


with opposing pivot recesses


48


at the bottom of slot


44


. Grooves


46


form a ramp


50


for insertion of pivot


30


.




Referring now to

FIGS. 4

,


5


, and


6


, the assembly of frame member


14


and door member


12


is illustrated. As depicted in

FIG. 4

, posts


30


of frame member


14


are moved into slot


44


. Opposing grooves


46


capture posts


30


; as posts


30


engage ramp


50


, assembly aperture


40


is caused to be spread apart, as depicted in FIG.


5


. Frame member


14


is further guided into slot


44


until posts


30


are captured in pivot recesses


48


. When posts


30


are captured in pivot recesses


48


, assembly aperture


40


closes or snaps into a nominal position as depicted in FIG.


6


and indicated by directional arrows


49


. According to a preferred embodiment, door member


12


is constructed of a flexible material such as injection molded plastics (such as Delrin), or any of a variety of flexible materials including but not limited to metals, metal alloys, ceramics, polymers, and composite materials. As depicted in

FIGS. 4 and 6

, assembly aperture


40


is in its nominal state having a gap; however it should be noted that it is not necessary that any substantial gap exist between the two portions of door member


12


. As depicted in

FIG. 3

, assembly aperture


40


is in a preferred position because the proximity to slot


44


requires less force to deform door member


12


to receive posts


30


. Alternatively, assembly aperture


40


could be located in a variety of other locations around mounting cup


22


as long as receiving area


42


is able to be deformed to receive posts


30


. According to a preferred embodiment, recess


23


in door


16


may capture mounting cup


22


such that the flexure of door member


20


is limited and posts


30


remain captured in door member


20


.




According to an alternative embodiment of a hinge


110


shown in

FIG. 7

, a frame member


114


includes a frame wing


126


and a hinge arm


128


. Hinge arm


128


includes a curl


134


at an end opposite of frame wing


126


. Curl


134


is configured to accept a pivot pin, shown as an axle


130


, inserted axially through curl


134


. Hinge


110


also includes a door member


112


. To assemble hinge


110


, axle


130


is first inserted into curl


134


of hinge arm


128


. The combination of hinge arm


128


and axle


130


are then inserted into a receiving area


142


of door member


112


. As described with respect to

FIGS. 4

,


5


, and


6


, an assembly aperture


140


is spread apart as hinge arm


128


and axle


130


are inserted into receiving area


142


until axle


130


is engaged into pivot recesses


148


.




As depicted in

FIGS. 8

,


9


, and


10


, the self-closing/self-latching mechanism is depicted in operation. Door member


12


includes spring arms


54


that are preferably integrally formed with door member


12


. However, spring arms


54


may be separate members made from different materials than door member


12


. Spring arms


54


provide the self-closing/self-latching force. According to an alternative embodiment, the spring arms may be substituted by other spring configurations including but not limited to a single spring arm, coil springs, leaf springs, or any other applicable spring type.

FIG. 10

depicts hinge


10


in a fully open position. Spring arms


54


are not in contact with detent lugs


56


, so no force is acting on door


16


in this position. As door


16


is closed, as depicted in

FIG. 9

, spring arms


54


are initially pushed outward by hinge arm


28


coacting with a surface of detent lugs


56


, as shown in FIG.


9


. As door


16


is further closed, detent lugs


56


continue to engage hinge arm


28


and exert the closing force on door


16


. In the closed position, depicted in

FIG. 8

, spring arms


54


continue to exert force on hinge arm


28


to keep door


16


latched. As door


16


is opened, spring arms


54


oppose the motion of the door until hinge arm


28


disengages from detent lugs


56


such that force is no longer applied.




According to a preferred embodiment, the method of assembly of the concealed self-closing/self-latching hinge provides that door member


12


may be expanded to allow easy insertion of hinge arm


28


and posts


30


such that assembly may be done by hand after manufacture of the components. According to a preferred embodiment in which a pivot pin (axle) is not required, the number of components of the hinge is reduced (e.g. from three to two). According to an alternative embodiment, for example as shown in

FIG. 7

, if axle


130


is used rather than integral posts


30


, frame member


14


may still be inserted into the door member


12


by hand.




Referring now to

FIGS. 11 and 12

, an alternative embodiment of a hinge


200


is depicted. Hinge


200


includes a frame member


210


and a door member


230


. Frame member


210


has a frame wing


212


for coupling to a cabinet frame and a hinge arm


214


for coupling to door member


230


. Hinge arm


214


has a curved section


216


and a flat section


218


. Flat section


218


includes two hinge pins


219


extending therefrom. Hinge pins


219


are full round hinge pins being substantially cylindrically shaped.




Door member


230


includes a mounting flange


232


and a mounting cup


234


. Mounting flange


232


couples door member


230


to a cabinet door via fasteners, such as screws or other appropriate fasteners. Mounting cup


234


fits into a recess or a bore in a cabinet door.




Door member


230


includes a receiving area


236


configured to accept pivots, shown as pins


219


. Pins


219


are inserted through receiving area


236


and retained by pivot recesses


238


.




As depicted in

FIG. 11

, mounting cup


234


includes a perimeter which is not fully continuous because of assembly aperture


240


. Mounting cup


234


includes on the interior, a receiving area


236


. Receiving area


236


is located near the perimeter of door member


230


such that pins


219


will cause hinge arm


214


to move toward the middle of door member


230


when an attached cabinet door is being closed. According to a preferred embodiment, receiving area


236


includes a slot


237


, extending from the surface of mounting flange


232


into mounting cup


234


. Slot


237


may be made of opposing grooves with opposing pivot recesses


238


.




Slot


237


is configured to engage pins


219


. As pins


219


engage slot


237


, assembly aperture


240


is caused to be spread apart. Frame member


210


is further guided into slot


237


until pins


219


are captured in pivot recesses


238


. When pins


219


are captured in pivot recesses


238


, assembly aperture


240


closes or snaps into a nominal position.




Door member


230


includes spring arms


254


that are preferably integrally formed with door member


230


. Spring arms


254


provide the self-closing/self-latching force. As a cabinet door attached to door member


230


is closed, spring arms


254


are initially pushed outward by curved section


216


of hinge arm


214


coacting with a surface of spring arms


254


. It should be noted that spring arms


254


do not have detent lugs as depicted in

FIGS. 8 through 10

. Instead, hinge arm


214


uses a flat section


214


in combination with curved section


216


to engage spring arms


254


and cause the self-closing/self-latching effect.




Door member


230


includes integrally molded dowels


260


, each dowel having a set of ridges


262


. Dowels


260


are configured to be inserted into bores in a door for mounting and substantially affixing door member


230


thereto. Integrally molded dowels


260


may be used to replace mounting screws, such as mounting screws


24


depicted in

FIGS. 1 and 2

. Small indentations


261


are provided at the center of dowel locations, to facilitate removal with a drill if necessary. Furthermore, it may be preferable to include more indentations


261


than dowels


260


(as depicted in

FIGS. 11 and 12

) so that during manufacture if alternative dowel locations are to be used, only the bottom half of a mold or die needs to be changed.




Referring now to

FIGS. 13-21

, an alternative embodiment of a hinge


300


is depicted. Hinge


300


includes a frame member


310


and a door member


330


. Frame member


310


has a frame wing


312


for coupling to a cabinet frame and a hinge arm


314


for coupling to door member


330


. As depicted in

FIG. 14

, hinge arm


314


has a curved section


316


and a flat section


318


. Flat section


318


includes a single hinge pin


319


extending therefrom. Hinge pin


319


is depicted as a full round hinge pin being substantially cylindrically shaped, however hinge pin


319


may be any suitable shape including but not limited to half round, partially round or having a polygonal cross section.




Door member


330


includes a mounting flange


332


and a mounting cup


334


. Mounting flange


332


couples door member


330


to a cabinet door


331


via fasteners, such as screws, or other appropriate fasteners. Mounting cup


334


fits into a recess or bore


335


in cabinet door


331


. As depicted in

FIG. 14

, hinge


300


is readily assembled after installed on door member


330


in door


331


and after installing frame member


312


on frame


313


, as depicted in

FIG. 14

by line


337


. Line


337


depicts a possible path of travel for pin


319


during assembly of hinge


300


. Pin


319


is inserted into cup


334


and subsequently inserted into a pin recess


338


. When assembled, hinge


300


appears as depicted in

FIG. 13

having door


331


in an open position. Frame member


310


and door member


330


are held together by the force of gravity acting on door


331


in the direction opposite the extension of pin


319


. Thus, the force of gravity on door


331


substantially maintains pin


319


in pin recess


338


.




As depicted in

FIG. 14

, door member


330


has a slot


340


corresponding to a door


331


open position. When door


331


is in an open position, as depicted in

FIGS. 13 and 17

, upper edge


341


rests within slot


340


to maintain door


331


in a substantially open position. Further, as depicted in

FIG. 17

, slot


340


corresponds to door


331


being in the substantially open position.




As depicted in

FIGS. 14-17

, door member


330


includes a cam surface


342


having a substantially planar portion


343


and a ramped portion


344


.




As door


331


moves from the substantially open position, depicted in

FIG. 17

, to a substantially closed position, depicted as

FIG. 15

, upper edge


341


of frame member, flat portion


318


of frame member


310


is forced out of slot


340


and rides along flat surface


342


(depicted as an intermediate position or partially open position in

FIG. 16

) and further down ramp


344


until it reaches a substantially closed, as depicted in FIG.


15


. Ramp


344


provides a self-closing force on door


331


due to gravity acting on door


331


and therefore pulling door


331


down ramp


344


.





FIGS. 18-20

depict the direction of the force of gravity by arrows


350


. The direction of gravity


350


provides the self-closing action for hinge


300


. Directional arrow


351


depicts the relative direction of movement of frame member


310


relative to door member


330


as door


331


is being opened. As depicted in

FIG. 20

, directional arrow


352


depicts the relative motion of frame member


310


with respect to door member


330


while upper edge


341


of frame member


310


disengages slot


340


.





FIG. 21

depicts the assembly of frame member


310


with door member


330


. During assembly pin


319


is inserted into cup


344


and further into pin recess


338


whereby the force of gravity on door


331


substantially holds pin


319


within pin recess


338


.




Referring now to

FIGS. 22-24

an alternative embodiment of hinge


400


is shown. Hinge


400


operates similar to hinge


300


in that it uses the force of gravity on a door


431


to provide a self-closing force. As depicted in

FIG. 22

, hinge


400


includes a frame member


410


having a pair of hinge pins


417


and


419


. (Hinge pins


417


and


419


extend from frame wing


410


). In one embodiment, hinge pins


417


and


419


span a distance which is slightly less than the width of an aperture


435


formed in a cup


434


of a door member


430


. Further, in another embodiment, hinge pins


417


and


419


span a distance that is slightly larger than the width of aperture


435


. The distance that pins


417


that is slightly larger than the width of aperture


435


. The distance that pins


417


and


419


span therefore may be smaller than the width of aperture


435


or slightly greater than the width of aperture


435


, as long as pins


417


and


419


may be inserted into aperture


435


and may be further inserted into at least one of two pin recesses


437


and


439


.




Once frame member


410


is inserted into aperture


435


, with hinge pin


417


inserted into pin recess


437


with door


431


in a substantially open position an upper edge


441


of frame member


410


rests substantially in a slot


440


. When door


431


is in the substantially open position, pin


419


partially inserted into pin recess


439


.




Hinge


400


has dual cam surfaces


450


and


451


, each cam surface having a substantially flat portion


452


and


453


respectively and a ramped portion


454


and


455


respectively. As door


431


is moved from the substantially open position to the substantially closed position, upper edge


441


of frame member


410


rides along (i.e., engages, or slides relative to) substantially flat portion


452


likewise a lower edge


443


of frame member


410


rides along or near substantially flat portion


453


of cam surface


451


. As door


431


is further closed, upper edge


431


engages ramp


454


which provides a self-closing force and pushes pin


417


further into pin recess


437


while retracting pin


419


either fully or partially from pin recess


439


.




It should be appreciated that both hinges


300


and


400


may be easily assembled and disassembled after manufacture of the separate hinge pieces (frame member and door member) further, it should be appreciated that frame members


310


and


410


and door members


330


and


430


may be assembled onto a frame and door respectively before assembling respective hinges


300


and


400


. Thus, a door


331


or


431


using respective hinges


300


and


400


may be easily removed from the frame of the cabinet by simply disassembling the two hinge portions (frame member and door member) without removing either of the hinge portions (frame member and door member) from the frame or from the door.




The hinge described above may be suitably used in a variety of door/frame arrangements including but not limited to any of a variety of cabinets, such as kitchen cabinets, bathroom cabinets, and furniture cabinets having doors attached to a cabinet frame. Further, the hinge described above uses a deformable door member and a substantially rigid frame member. Alternatively, a substantially rigid door member may be used in combination with a deformable frame member to achieve the same effect of assembly or disassembly by an end user.




The method of assembly of the hinge according to preferred and alternative embodiments may be performed in various steps; any omissions or additions of steps to those steps disclosed, or any departure from the order or sequence of steps recited, should be considered to fit within the spirit and scope of the invention.




In the claims, each means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures.




While the detailed drawings, specific examples, and particular formulations given describe preferred embodiments of the present invention, they serve the purpose of illustration only. The materials and configurations shown and described may differ depending on the chosen performance characteristics and physical characteristics of the door and frame. For example, the method of attaching the frame member and door member to the frame and door respectively could differ, using adhesives or interference fits rather than screws. As another example, the self-closing mechanism could be effected through the use of one spring arm rather than two, or even a magnetic or other type of force rather than a spring force. The apparatus of the invention is not limited to the precise details and conditions disclosed. Furthermore, other substitutions, modifications, changes, and omissions may be made in the design, operating conditions and arrangement of the preferred embodiments without departing from the spirit of the invention as expressed in the appended claims.



Claims
  • 1. A hinge for mounting a door to a frame, comprising:a door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot; and a receiving area in the door member configured to receive the pivot; wherein the door member and the frame member are configured to be assembled by spreading open the receiving area to allow passage of the pivot into the receiving area; an aperture in the door member that allows the receiving area to be spread open.
  • 2. The hinge of claim 1 wherein the receiving area has a slot for guiding the pivot.
  • 3. The hinge of claim 1 wherein the door member is flexible.
  • 4. The hinge of claim 3 wherein the door member is made of a polymeric material.
  • 5. The hinge of claim 1 wherein the pivot is integral to the frame member.
  • 6. The hinge of claim 1 wherein the pivot is a pivot pin.
  • 7. A hinge for mounting a door to a frame, comprising:a door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot; and a receiving area in the door member configured to receive the pivot; wherein the door member and the frame member are configured to be assembled by spreading open the receiving area to allow passage of the pivot into the receiving area; wherein the frame member includes an aperture for mounting the frame member to the frame.
  • 8. A hinge for mounting a door to a frame, comprising:a door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot; and a receiving area in the door member configured to receive the pivot; wherein the door member and the frame member are configured to be assembled by spreading open the receiving area to allow passage of the pivot into the receiving area; wherein the receiving area has two bores to capture the pivot.
  • 9. A hinge for mounting a door to a frame, comprising:a flexible door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot means; and an aperture in the door member configured to allow the door member to be flexed from a substantially first state to a deformed state for insertion of the pivot means into the door member, wherein the door member may be moved to the substantially first state after insertion of the pivot means to capture the pivot means and the door member has two bores to retain the pivot means.
  • 10. A hinge for mounting a door to a frame, comprising:a flexible door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot means; and an aperture in the door member configured to allow the door member to be flexed from a substantially first state to a deformed state for insertion of the pivot means into the door member, wherein the door member may be moved to the substantially first state after insertion of the pivot means to capture the pivot means and the door member is configured to be inserted into a recess in the door to maintain the door member in the substantially first state, thereby substantially retaining the pivot means.
  • 11. The hinge of claim 10 wherein the door member has a slot for receiving the pivot means.
  • 12. The hinge of claim 11 wherein the slot has opposed ramps to deform the door member when the pivot means engages the ramps.
  • 13. The hinge of claim 10 wherein the door member is made of a polymeric material.
  • 14. The hinge of claim 10 wherein the frame member has an integral pivot means.
  • 15. The hinge of claim 10 wherein the pivot means is a pin.
  • 16. A hinge for mounting a door to a frame, comprising:a flexible door member configured to be mounted on the door; a frame member pivotally coupled to the door member by a pivot means; and an aperture in the door member configured to allow the door member to be flexed from a substantially first state to a deformed state for insertion of the pivot means into the door member, wherein the door member may be moved to the substantially first state after insertion of the pivot means to capture the pivot means and the frame member includes a slotted aperture for mounting to the frame.
  • 17. A concealed hinge comprising:a door member configured to be coupled to a door; a frame member configured to be coupled to a frame; and a cam surface provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame, wherein the door member and the frame member are configured to be selectively pivotally coupled and decoupled, wherein the frame member deforms to allow pivotal coupling of the door member and the frame member.
  • 18. The concealed hinge of claim 17 wherein the frame member captures the door member after coupling.
  • 19. A method for assembling a hinge, comprising the steps of:enlarging a receiving area in a door member to allow passage of a pivot coupled to a frame member; inserting the pivot of the frame member into the receiving area of the door member; and causing the door member to substantially retain its nominal shape to capture the pivot of the frame member in the receiving area of the door member.
  • 20. The method for assembling the hinge of claim 19 further comprising:pressing the pivot against opposed ramps in the receiving area to enlarge the receiving area.
  • 21. The method for assembling the hinge of claim 19 further comprising:coupling a pivot pin to the frame member.
  • 22. A concealed hinge comprising:a door member configured to be coupled to a door; a frame member configured to be coupled to a frame; and a cam surface provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame, wherein the door member and the frame member are configured to be directly selectively pivotally coupled and decoupled.
  • 23. A concealed hinge comprising:a door member configured to be coupled to a door; a frame member configured to be coupled to a frame; and a cam surface provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame, wherein the door member and the frame member are configured to be selectively pivotally coupled and decoupled, wherein the door member deforms to allow pivotal coupling of the door member and the frame member.
  • 24. The concealed hinge of claim 23 wherein the door member captures the frame member after coupling.
  • 25. The concealed hinge of claim 22 wherein the door member and the frame member may be assembled by hand.
  • 26. The concealed hinge of claim 22 wherein the door member and the frame member may be disassembled by hand.
  • 27. The concealed hinge of claim 22 wherein the door member and the frame member may be assembled by an end user.
  • 28. The concealed hinge of claim 22 wherein the door member and the frame member may be disassembled by an end user.
  • 29. The concealed hinge of claim 22 whereby the door member and frame member may be selectively pivotally coupled and decoupled after the door member has been coupled to the door and the frame member has been coupled to the frame.
  • 30. The concealed hinge of claim 22 wherein the frame member includes a single pivot.
  • 31. The concealed hinge of claim 30 wherein the cam surface has a ramp.
  • 32. The concealed hinge of claim 31 wherein the cam surface has a slot.
  • 33. A concealed hinge comprising:a door member configured to be coupled to a door; a frame member configured to be coupled to a frame; and a cam surface provided on one of the door member and the frame member, the cam surface engageable with the other of the door member and the frame member, the cam surface configured to develop at least a partial closing force of the door relative to the frame, wherein the door member and the frame member are configured to be selectively pivotally coupled and decoupled, wherein the frame member includes a single pivot, wherein the cam surface has a ramp, wherein the at least partial closing force is developed by the ramp in combination with the force of gravity.
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