The present invention relates to an electrical connector assembly, comprising two connectors which are pivotable with respect to each other in an assembled condition. The invention also pertains to the individual connectors of such an assembly, including a header connector, a receptacle connector and a hermaphroditic connector providing receptacle contacts as well as header contacts.
In many applications it is desirable to connect a circuit board with another component, such as a further circuit board or one or more cables, in such a way that the circuit board and the connected component are rotatable with respect to each other without interrupting the electrical and mechanical connection during such rotation. This is for instance desirable with connection LED strips.
Accordingly there is a need for a hingeable or pivotable connector assembly, particularly for board-to-board or board-to-cable application, enabling easy, reliable and releasable contacting of the header contacts and the receptacle contacts. It is a further object of the invention to provide a connector assembly allowing insertion of one or more header contacts into respective receptacle contacts from a plurality of mating directions.
In a first aspect, an electrical connector assembly is provided comprising a first connector and a second connector which are pivotable with respect to each other about a main pivoting axis in an assembled condition. The first connector is provided with at least one header contact blade and the second connector has at least one receptacle contact blade for contacting the header contact blade and a receptacle housing with an entrance for insertion of a header contact blade between a contact surface of the receptacle contact blade and an opposite surface facing the contact surface. The entrance is configured to allow insertion in an angular range of mating directions within a plane perpendicular to the main pivoting axis. At least part of the contact surface of the receptacle contact blade and the opposite surface converge towards the main pivoting axis over said angular range of mating directions. The receptacle contact blade has a free peripheral portion at the entrance of the receptacle housing, which is resiliently movable with respect to the receptacle housing at least in a direction parallel to the main pivoting axis.
Due to this feature the receptacle contact blade can be moved with respect to the receptacle housing upon entry of the header contact blade into the receiving member. This allows easy and effective insertion of the header contact, while avoiding internal stress within the receptacle housing particularly with an assembly according to claim 2.
Multidirectional accessibility is further improved with a double curved contact surface as provided with claim 3.
The surface opposite to the contact surface of the receptacle contact can be part of the same receptacle contact. This way, the respective header contact can be received between two resilient clamping blades of a same contact.
In a refinement, the assembly can be according to claim 5 providing symmetrical receptacle contacts.
In a specific embodiment the assembly can be according to claim 6, thus avoiding that the housing would limit the freedom of relative rotation of the two connectors.
The connectors of the assembly can for instance be hermaphroditic connectors, both provided with one or more header contacts and receptacle contacts. In that case, the first and second connector may have identical configurations, if so desired.
Alternatively, the first connector is a header connector provided with one or more header contacts while the second connector is a receptacle connector provided with one or more receptacle contacts.
In a further refinement, the assembly can be in accordance with claim 10. This allows easy and releasable mechanical coupling of the two connectors without restricting the freedom of rotation. Such an assembly can for example be configured in accordance with claim 11.
In a further aspect, an electrical connector assembly is disclosed, comprising a first connector and a second connector which are pivotable with respect to each other about a pivoting axis in an assembled condition, the first connector being provided with at least one header contact and the second connector having at least one receptacle contact with two opposite contact faces or blades receiving the header contact, wherein the receptacle contact faces and the header contact are provided with complementary spherical concave and convex surface sections in line with the pivoting axis. The spherical recesses can for instance be coined holes in the contact blades. When the two connectors are assembled the convex surface sections will guide themselves into the corresponding recesses. The retention forces mutually exerted by the contact blades are enhanced, while, on the other hand, pivoting is not hindered.
In a specific embodiment, the header contacts are each provided with a spherical concave recess, while the receptacle contacts are provided with a spherical convex surface.
If the spherical radius of the spherical counter surface is larger than the spherical radius of the recesses, a substantially ring shaped contact zone is obtained. This results in a larger contact area. Particularly in such a case accurate positioning results in a better contact. To this end, the first and second connectors can be joint by a latch of one connector cooperating with a counter surface on the mating connector, the latch and the counter surface being provided with complementary spherical recesses and bulges in line with the pivoting axis.
In an alternative embodiment, the spherical radius of the bulges can be made smaller than the spherical radius of the recesses. This results in a point contact. Although such a point contact requires less accurate positioning, it can also be combined with the aforementioned bulged latch joint.
In a further aspect, an electrical connector assembly is disclosed, comprising a first connector and a second connector which are pivotable with respect to each other about a main pivoting axis in an assembled condition, the first connector being provided with at least one header contact and the second connector having at least one receptacle contact. The contacts have a surface mounting end for connection to a circuit board and a mating end contacting a matching contact. The surface mounting ends of the first connector are positioned at a side opposite to the side of the second connector exposing the surface mount ends of the second connector. This way, circuit boards connected by the connector assembly are at a different level when positioned in a parallel orientation, being spaced by the connector assembly. This makes it possible to pivot a circuit board between a +90 degrees position and a −90 degrees position relative to the other circuit board.
In a further aspect, an electrical connector assembly is disclosed, comprising a first connector and a second connector which are pivotable with respect to each other about a main pivoting axis in an assembled condition, the first connector being provided with at least one header contact and the second connector having at least one receptacle contact. The contacts have a surface mounting end for connection to a circuit board and a mating end contacting a matching contact. The first and second connectors are provided with respective connector housings with a surface mount side exposing the surface mounting ends of the contacts, and a mating side exposing the mating ends of the contacts. The connector housings have a lower side provided with a ridge between the surface mount side and the mating side. The ridge increases the creep distance between the mating ends of the contacts one the one hand and the circuit board on the other.
In a specific embodiment, the first connector comprises at least one cylindrical surface with an axis parallel to the main pivoting axis, the cylindrical surface engaging a counter surface of the second connector during hinging. Optionally, the cylindrical surface and the counter surface are provided with complementary profiles, such as complementary ribs extending parallel to the hinging axis, to enable stepwise relative rotation of the connectors, e.g., as with a gearwheel.
Further, a receptacle contact is disclosed for being incorporated in a receptacle of the assembly as described hereinbefore and to a method of manufacturing such a receptacle contact. In the assembled condition of the receptacle connector, the two folding lines act as pivoting axis for resiliently pivoting of the contact blades. The freedom of pivoting movement is enhanced by having the two folding lines under an angle with each other.
The first connector of the connector assembly can be a header connector while the second connector is a receptacle connector. Alternatively, both connectors can be hermaphroditic connectors, e.g., showing identical configurations.
The header contacts and the receptacle contacts are made of an electro-conductive material.
The invention will hereafter be elucidated with reference to the schematic drawings showing embodiments of the disclosed connector assemblies by way of example.
The side faces of the receptacle housing 13 are provided with latching holes 18 for receiving the latching pegs 12 of the header 2 to form a ball snap joint for mechanically attaching the two connectors 2, 4 without restricting the freedom of rotation about the main pivoting axis 6. A V-shaped guiding ledge 25 on the side surface serves to guide a latching peg towards the latching hole 18 during assembly.
At the opposite end the receptacle contact 17 comprises a surface mount end 23 for mounting the receptacle connector 4 to a circuit board, for instance by soldering.
The receiving member 10 as shown in
One of the ends of the connector comprises a terminal latch 109 with a contour following the semi-cylindrical contour of the receptacle blocks 107. On its side facing the closest receptacle block 107, the terminal latch 109 is provided with a spherical bulge 110. The receptacle block 107 at the opposite side comprises a recess 111 shaped to cooperate with the bulged terminal latch 109 of a mating connector 104 as a ball joint in a pivoting manner. The distance between the terminal latch 109 and the closest receptacle block 107 is the same as the distance between the receptacle blocks 107.
The connectors 104 further comprises header contacts 112 with a mating end 113 and a surface mount end 114 (see
The receptacle blocks 107 are provided with a central slit 120 providing access for a header contact 112 of a mating connector 104 for engaging a respective receptacle contact 115.
The connector side opposite to the mating side 106 is a surface mount side 121 provided with indentations 122 exposing the surface mount ends 114, 117 of the header contacts 112 and the receptacle contacts 115 to enable surface mounting of the contacts 112, 115 onto a circuit board 101, 102, as shown in
At the opposite end the receptacle contact 115 comprises a surface mount end 117 for mounting the receptacle connector to a circuit board 101, 102, for instance by soldering.
Within dimensional tolerances the spherical radius of the convex contact surfaces 127, 128 of the receptacle contact 115 can be equal to the spherical radius of the spherical recess 118 of the header contacts 112. However, it can be advantageous to make the radius of the contact surfaces 127, 128 smaller (see
In the embodiment of
The invention is not limited to the embodiment shown in the drawings and described hereinbefore, which may be varied in different manners within the scope of the claims.
Number | Date | Country | Kind |
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PCT/IB2011/002575 | Sep 2011 | WO | international |
PCT/IB2012/001164 | May 2012 | WO | international |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/068139 | 9/14/2012 | WO | 00 | 3/11/2014 |
Publishing Document | Publishing Date | Country | Kind |
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WO2013/037966 | 3/21/2013 | WO | A |
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