Appliances, such as pressure washers, lawnmowers and the like, sometimes include handles formed from multiple overlapping beams which are hinged to one another to allow the handles to be folded for transporting and storage. A bolt is used to tighten the beams against one another to inhibit pivoting of the beams during use.
Fluid sprayer 20 includes support 24, drive unit 26, working unit 28, handle 30 and retainers 32. Support 24 comprises one or more structures configured to serve as a foundation for supporting the remaining components of the foldable appliance (fluid sprayer 20). In the example illustrated, support 24 includes platform 40, frame 42 and wheels 44. Platform 40 comprises a base supporting drive unit 26 and working unit 28. In other embodiments, platform 40 may comprise bracket, a frame or other structures.
Frame 42 comprises a series of beams, brackets or other structures extending between platform 40, wheels 44 and handle 30. In the example illustrated, frame 42 is integrally formed as part of a single unitary body with portions of handle 30. In other embodiments, frame 42 may alternatively be formed as part of single unitary body with platform 40. Although illustrated as being formed from a shaped tubular member, frame 42 may have other configurations.
Wheels 44 are rotationally coupled to frame 42 and assist in elevating portions of frame 42 and platform 40 above a supporting surface or ground. In the example illustrated, wheels 44 freely rotate or idle. In other embodiments, wheels 44 may be powered or driven by an engine or motor. Although fluid sprayer 20 is illustrated as including a pair of wheels 44 (one of which is shown), wherein a front end of frame 42 rests upon the ground or underlying surface, in other embodiments, fluid sprayer 20 may include three, four or additional wheels. In yet another embodiment, wheels 44 may be omitted or replaced with other ground motive mechanisms such as tracks, skis or the like. Although wheels 44 illustrated as being rotationally coupled to frame 42, in other embodiments, wheels 44 may alternatively be operably coupled to platform 40 or to portions of drive unit 26 or working unit 28.
Drive unit 26 comprises a unit or mechanism configured to provide or supply torque or other motive force to working unit 28. In the example illustrated, drive unit 26 comprises an internal combustion engine operably coupled to working unit 28 and supported by support 24. In other embodiments, drive unit 26 may alternatively comprise electrically powered motor. In the yet other embodiments, drive unit 26 may be omitted, such as where working unit 28 is manually powered.
Working unit 28 comprises one or more mechanisms configured to utilize the received torque or force to transform or work upon the surrounding environment or a medium. In the example illustrated, working unit 28 comprises fluid pump 50, hose 52 and spray gun 54. Fluid pump 50 is suspended below platform 40 and is configured to pressurize fluid, such as water. According to one embodiment, the pump serving as working unit 50 comprises a pump at least similar to the pump shown and described in U.S. Pat. No. 6,092,998 to Dexter et al. which issued on Jul. 25, 2000, the full disclosure of which is hereby incorporated by reference. Hose 52 is connected to fluid pump 50 and delivers pressurize fluid from fluid pump 52 spray gun 54. Spray gun 54 allows a person to selectively control and direct the emission of pressurized fluid.
In other embodiments, working unit 28 may comprise mechanisms configured to perform other functions. For example, in other embodiments, working unit 28 may comprise transmission and cutting blades of a lawnmower, trimmer or other cutting mechanism, the transmission and auger of a snow thrower or snow blower, the transmission and tines or blades of a tiller, the electrical power generating components of an electrical generator or other working mechanisms.
Handle 30 extends from support 24 and is configured to be manually grasped by a person using appliance 20, allowing the person to reposition and move appliance 20. Handle 30 includes lower beams 60, upper beams of 62 and cross member 64. Lower beams 60 form a lower portion of handle 30 and extend upwardly from support 24 on opposite transverse sides of appliance 20. In the example illustrated, lower beams 60 are integrally formed as part of a single unitary body with the tubular members of frame 42. In other embodiments, lower beams 60 may alternatively be joined to frame 42 or to platform 40 directly or indirectly in other manners. In the example illustrated, lower beams 60 comprise tubular members. In other embodiments, lower beams 60 may alternatively have other cross-sectional shapes. Lower beams 60 are coupled to upper beams 62.
Upper beams 62 and cross member 64 form an upper portion of handle 30. Upper beams 62 have lower portions 68 that overlap upper portions 70 of lower beams 60. Upper beams 62 are hinged or pivotally coupled to lower beams 60 for pivotal movement about pivot axis 72. In the example illustrated, upper beams 62 are hinged to lower beams 60 about axis 72 by shafts 74 extending along axis 72 through one or more apertures 76 formed in overlapping portions 68, 70 of lower beams 60 and upper beams 62, respectively, and also located across or aligned with axis 66.
In the example illustrated, shafts 74 are provided by elongate bolts having a head 81 at one end and a threaded portion at another end, wherein a threaded nut 78 retains the bolt within and across the one of more apertures 76. In the example illustrated, the nut 78 is configured as a handle, similar to a thumbscrew, facilitating manual rotation of the shaft without the use of tools. Head 81 and nut 78 may be tightened and loosened with respect to overlapping portions 68, 72 inhibit pivoting of beams 60, 62 about axis 72 or to allow a person to pivot and fold handle 30 to a folded state, respectively.
In other embodiments, lower beams 60 and upper beams 62 may be hinged to one another in other fashions. For example, in other embodiments, other structures may be utilized to provide shafts 74 and other structures may be used to retain shafts 74 within apertures 76. In another embodiment, shaft 74 may include a transverse opening through which a cotter pin or other retainer may be used to retain shaft 74 through and across apertures 76. In one embodiment, bolt head 81 may alternatively comprise a hexagonal bolt head. In yet another embodiment, any one of a variety of hinges may be utilized.
In the example illustrated, upper beams 62 comprise tubular structures (circular, oval, polygonal or other cross-sectional shapes). Lower portions 68 of upper beams 62 are crimped or collapsed so to have a concave outer side having a cavity for partially receiving portions 70 of lower beams 60. In other embodiments, lower portions 68 of upper beams 62 may alternatively be molded or otherwise formed to have a concave outer side having a cavity for at least partially receiving portions 70 of lower beams 60. In still other embodiments, this relationship may be reversed, wherein portions 70 of lower beams 60 are crimped or collapsed so to have a concave outer side having a cavity for partially receiving portions 68 of upper beams 62. In other embodiments, upper portions 70 of lower beams 60 may alternatively be molded or otherwise formed to have a concave outer side having a cavity for at least partially receiving portions 68 of upper beams 62. Because one of portions 68, 70 or mains largely tubular, the rigidity and strength of handle 30 at the overlap of portions 68, 70 is substantially maintained.
Cross member 64 comprises a member extending between and interconnecting upper beams 62. Cross member 64 cooperates with upper beams 64 to form a U-shaped handle. In the example illustrated, cross member 64 comprises tubular member integrally formed as part of a single unitary body with both of upper beams 62. In other embodiments, cross member 64 may comprise separate member fastened, welded or connected to upper beams 62.
As further shown by
Retainers 32 comprise mechanisms configured to inhibit pivoting or folding of the upper portion of handle 30 relative to the lower portion of handle 30. In particular, retainers 32 inhibit pivoting of upper beams 62 relative to lower beams 60 about pivot axis 72. Retainers 32 overlap a junction between portions 68 and 70 of beams 60 and 62 to inhibit such pivoting. As a result, even when the fit and frictional hold between overlapping portions 68 and 70 may loosen and lessen over time or as a result of vibrations encountered during the use of washer 20, upper beams 62 and the upper portion of handle 30 are less likely to accidentally pivot or fold about axis 72. Retainers 32 inhibit relative movement of beams 60, 62 such that a user that arrived with a more stable feel as if beams 60 and 62 were single continuous beams rather than foldable beams.
Extensions 82 project from opposite sides of central portion 80 between central portion 80 and arms 84. As shown by
Arms 84 comprise flanges, wings, or other projections extending from extensions 82 in a direction substantially or generally perpendicular to extensions 82. Arms 84 each have a length L2 of sufficient size to extend across and overlap the seam or junction between portions 68, 70. In the example illustrated in which each retainer 32 is largely stiff and rigid, being formed from 12 gauge steel, arms 84 to find a largely unchanging mouth 92 of retainer 32. Mouth 92 receives both beams 60 and 62, particularly portions 68 and 70. Because arms 84 are largely inflexible, a more secure fit and retention of beams 60 and 62 are achieved.
In other embodiments, one or more sections of central portion 80, extensions 82 or arms 84 may be resiliently flexible to some extent such that mouth 92, at rest, may be smaller than portions 68, 72 be received within cavity 84. In such an embodiment, arms 84 may extend inwardly. In such an embodiment, arms 84 resilient flex outwardly during reception of portions 68, 70 and resiliently return towards the at rest state to grip portions 68, 70.
As further shown by
Although aperture 92 is illustrated as being square, aperture 92 may be circular or may have other shapes. In still other embodiments, other structures are mechanisms may be used to secure and retain retainer 32 in place. For example, in other embodiments, retainer 32 may be held in place merely using a friction or clamping force against portions 68, 70. In yet other embodiments, other hooks, pins, claws or structures may be used to hold or retain retainer 32 in place with respect to portions 68 and 70 of beams 62 and 60, respectively.
Note that retainer 32 may be shifted or actuated between its locked state shown in
In one embodiment, the cross-sectional shape of interior surface 186 corresponds to the cross-sectional shape of the exterior of either or both of beams 60, 62. As a result, retainer 32 may more easily slide or be repositioned along being beams 60 or beams 62 to an unlocked position as described below. In addition, a larger percentage of interior surface 186 contacts portions 68, 70 when retainer 32 is in a locked position as described below, providing a tighter hold of beams 60, 62. Although the tube or sleeve serving as retainer 132 is illustrated as having a circular cross-section interior and a circular cross-section exterior, in other embodiments, the sleeve providing retainer 132 may have a differently shaped interior and a differently shaped exterior.
As further shown by
Apertures 192 have a diameter or width W greater than a width of shaft 76, less than at least one dimension of head 81 (shown in
As shown by
Although
Note that retainer 132 may be shifted or actuated between its locked state shown in
Drive unit 226 comprises a unit or mechanism configured to provide or supply torque or other motive force to working unit 228. In the example illustrated, drive unit 226 comprises an internal combustion engine operably coupled to working unit 228 and supported by support 224. In other embodiments, drive unit 226 may alternatively comprise electrically powered motor. In the yet other embodiments, drive unit 226 may be omitted, such as where working unit 228 is manually powered.
Working unit 228 comprises one or more mechanisms configured to utilize the received torque or force to transform or work upon the surrounding environment or a medium. In the example illustrated, working unit 228 comprises a transmission (not shown) and cutting blade 250. Cutting blade 250 is suspended below support 224 and is configured to be rotated at a high-speed to cut vegetation.
Handle 230 extends from support 224 and is configured to be manually grasped by a person using appliance 220, allowing the person to reposition and move appliance 220. Handle 230 includes lower beams 260, upper beams of 262 and cross member 264. Lower beams 260 form a lower portion of handle 230 and extend upwardly from support 224 on opposite transverse sides of appliance 220. In the example illustrated, lower beams 260 comprise tubular members. In other embodiments, lower beams 260 may alternatively have other cross-sectional shapes. Lower beams 260 are coupled to upper beams 262.
Upper beams 262 and cross member 264 form an upper portion of handle 230. Upper beams 262 have lower portions 268 that overlap upper portions 270 of lower beams 260. Upper beams 262 are hinged or pivotally coupled to lower beams 260 for pivotal movement about pivot axis 272. In the example illustrated, upper beams 262 are hinged to lower beams 260 about axis 272 by shafts 274 extending along axis 272 through one or more apertures 276 formed in overlapping portions 268, 270 of lower beams 260 and upper beams 262, respectively, and also located across or aligned with axis 272.
In the example illustrated, shafts 74 are provided by elongate bolts having a head 81 at one end and a threaded portion at another end, wherein a threaded nut 78 retains the bolt within and across the one of more apertures 276. In the example illustrated, the nut 78 includes a handle, similar to a thumbscrew, facilitating manual rotation of the shaft without the use of tools. Head 81 and nut 78 may be tightened and loosened with respect to overlapping portions 268, 270 to inhibit pivoting of beams 260, 262 about axis 272 or to allow a person to pivot and fold handle 230 to a folded state, respectively.
In other embodiments, lower beams 260 and upper beams 262 may be hinged to one another in other fashions. For example, in other embodiments, other structures may be utilized to provide shafts 74 and other structures may be used to retain shafts 74 within apertures 192. In another embodiment, shaft 74 may include a transverse opening through which a cotter pin or other retainer may be used to retain shaft 74 through and across apertures 192. In one embodiment, bolt head 281 may alternatively comprise a hexagonal bolt head. In yet another embodiment, any one of a variety of hinges may be utilized.
In the example illustrated, upper beams 262 comprise tubular structures (circular, oval, polygonal or other cross-sectional shapes). Lower portions 268 of upper beams 262 are crimped or collapsed so to have a concave outer side having a cavity for partially receiving portions 270 of lower beams 260. In other embodiments, lower portions 68 of upper beams 262 may alternatively be molded or otherwise formed to have a concave outer side having a cavity for at least partially receiving portions 270 of lower beams 260. In still other embodiments, this relationship may be reversed, wherein portions 270 of lower beams 260 are crimped or collapsed so to have a concave outer side having a cavity for partially receiving portions 268 of upper beams 262. In other embodiments, upper portions 270 of lower beams 260 may alternatively be molded or otherwise formed to have a concave outer side having a cavity for at least partially receiving portions 268 of upper beams 262. Because one of portions 268, 270 or mains largely tubular, the rigidity and strength of handle 30 at the overlap of portions 268, 270 is substantially maintained.
Cross member 264 comprises a member extending between and interconnecting upper beams 262. Cross member 264 cooperates with upper beams 264 to form a U-shaped handle. In the example illustrated, cross member 264 comprises tubular member integrally formed as part of a single unitary body with both of upper beams 262. In other embodiments, cross member 264 may comprise separate member fastened, welded or connected to upper beams 262.
Although handle 230 is illustrated as being substantially an inverted U, in other embodiments, handle 230 may have other configurations wherein handle 230 is configured to be folded from an extended use state (shown in
As when employed on sprayer 20, when employed with the mower 220, retainers 132 inhibit pivoting or folding of the upper portion of handle 230 relative to the lower portion of handle 230. In particular, retainers 232 inhibit pivoting of upper beams 262 relative to lower beams 260 about pivot axis 272. Retainers 232 overlap a junction between portions 268 and 270 of beams 260 and 262 to inhibit such pivoting. As a result, even when the fit and frictional hold between overlapping portions 268 and 270 may loosen and lessen over time or as a result of vibrations encountered during the use of lower 20, upper beams 262 and the upper portion of handle 230 are less likely to accidentally pivot or fold about axis 272. Retainers 232 inhibit relative movement of beams 260, 262 such that a user that arrived with a more stable feel as if beams 260 and 262 were single continuous beams rather than foldable beams.
Although the present disclosure has been described with reference to example embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the claimed subject matter. For example, although different example embodiments may have been described as including one or more features providing one or more benefits, it is contemplated that the described features may be interchanged with one another or alternatively be combined with one another in the described example embodiments or in other alternative embodiments. Because the technology of the present disclosure is relatively complex, not all changes in the technology are foreseeable. The present disclosure described with reference to the example embodiments and set forth in the following claims is manifestly intended to be as broad as possible. For example, unless specifically otherwise noted, the claims reciting a single particular element also encompass a plurality of such particular elements.
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