The present invention relates to a plastics material stopper for a container neck. The invention applies more particularly to so-called “hinged” stoppers, i.e. stoppers that include a cap that can be tilted relative to a base that is designed to surround the neck of the container in permanent manner, by deforming a hinge having one or more members connecting the base integrally with the cap. Examples of stoppers of this type are given in WO-A-03/006333 and WO-A-03/059770.
That type of stopper can raise safety problems with children: if a child is playing with the hinged stopper and subjects it to stresses other than the normal stress for tilting about its hinge member(s), such as stressing in twisting and/or in traction, the hinge member(s) might tear, thereby separating the cap from the base. The child then inhales the cap through the mouth and runs the risk of choking.
The object of the present invention is to propose a hinged plastics stopper that not only provides reliable and satisfying hinging between its cap and its base for opening and closing the stopper, but also limits any risk that a child might manage to tear off the cap when playing with the stopper. In particular, the invention seeks to provide a hinged plastics stopper that satisfies the French standard relating to child safety, referenced NF EN 71-1, or classified under the reference S 51-212, that makes provision for applying a twisting force and then a traction force on an article under test, and under certain test conditions.
To this end, the invention provides a stopper of plastics material for a neck of a container, the stopper comprising a generally tubular base for surrounding the neck and a closure cap that is formed in a peripheral portion of the base integrally with a first longitudinal end of the base, forming a hinge with one or more hinge members defining an axis for tilting the cap relative to the base between open and closed service positions, the stopper being characterized in that the base presents two elongate zones of weakness that extend lengthwise from the first end of the base towards the second longitudinal end thereof, being situated at said first end on either side of the hinge and adapted to break before the hinge can be torn through when the cap, in the open position, is turned over around a twist axis extending transversely to the tilt axis.
In order to guarantee safety of a child playing with a hinged stopper of the above-mentioned type, in particular in accordance with the above-specified French standard, such a stopper is required to present a cap that either presents a diameter greater than a predetermined value chosen to ensure that if the cap is torn from the base it cannot be inserted into a child's wind pipe, or else sufficient strength in its connection with the base to ensure that cannot be completely separated from the base when the connection zone is subjected to a predetermined level of twisting, or the cap is even twisted right over about a test axis perpendicular to the normal tilt axis of the cap between its open and closed position. The idea on which the invention is based is to guarantee that the cap of the stopper in accordance with the invention can be turned over, i.e. twisted about a twist axis, in particular under the conditions specified by the above-mentioned standard, without applying significant stresses to the hinge member(s), and thus ensuring that the hinge is not torn through even though it presents low breaking strength given its relative flexibility. If it is considered that the base of the stopper in accordance with the invention extends lengthwise in a vertical direction, with the cap on top, the base has two elongate zones of weakness on either side of the peripheral portion of its top end that is hinged to the cap, which zones of weakness extend from its top end towards its bottom end. When the cap is tested in bending, each of these two zones breaks almost immediately, i.e. before the hinge is subjected to significant levels of twisting stress. As a result, instead of concentrating at the high end of the base, i.e. at the hinge, twisting stresses are distributed over a portion of plastics material carrying the hinge and defined between the two zones of weakness, over the entire length of those zones. This greatly limits the risk of the material connection connecting the cap to the base being torn right through under the effect of excess local stresses when the connection is subjected to twisting, in particular with the cap being turned over while in its open position.
Thus, the safety of a child playing with a stopper in accordance with the invention, in particular a child twisting the cap relative to the base at its hinge, is improved whatever the maximum transverse dimension of the cap, in particular regardless of its diameter if the cap has a circular base. In other words, the invention can be applied to stoppers of plastics material having a wide variety of dimensions. In addition, unlike a solution to the above-posed problem that consists in increasing the strength of the hinge between the cap and the base, in particular by reinforcing the portions adjoining said hinge by ribs or extra thickness of plastics material, the zones of weakness in accordance with the invention are made by reducing the amount of plastics material that is used, thereby reducing the total weight of the stopper.
Furthermore, it can be understood that when the cap of the stopper in accordance with the invention is stressed in its normal conditions of service, i.e. when it is tilted between its open and closed positions relative to the base, the presence of two zones of weakness in accordance with the invention has no effect, i.e. these zones do not disturb normal titling of the cap and do not impose any limit on its mechanical performance relating to tilting. In particular, the two zones of weakness in accordance with the invention may be incorporated in a hinged stopper that presents the advantageous arrangements described in WO-A-03/006333. In other words, when two successive hinge members around the periphery of the base of the stopper in accordance with the invention are provided to constitute the hinge between the cap and the base, the cap is advantageously provided with a projection that is adapted to come to bear against a tongue formed by the first end of the base, between the two hinge members, to hold the cap in its open position with an opening angle of at least 180°.
In a preferred embodiment, the two zones of weakness are dimensioned and configured relative to the base in such a manner that, after breaking, they define between them a portion of base material that carries the hinge and that is adapted to work in twisting without breaking when the cap is turned over about the twist axis through at least 180°. As a result, the cap can be turned right over relative to the base without it being possible to separate it from the base, in particular by breaking the hinge, thereby satisfying the twist test of the above-specified standard.
With advantageous practical dimensions, each zone of weakness presents, in the longitudinal direction of the base, a dimension that is greater than one-fourth, and preferably greater than half the length of the base.
In a preferred arrangement, the two zones of weakness extend lengthwise converging towards each other on going away from the first end of the base. As a result, when the cap is turned over about the twist axis, a major fraction or even substantially all of the twisting stress on the material connection between the base and the cap is concentrated in the portion of material between the bottom ends of the two zones of weakness. In other words, the twisting stresses are taken up longitudinally in the main portion of the base at a good distance from the hinge member(s), thereby correspondingly preserving the structural integrity of said member(s).
With advantageous practical dimensions concerning the portion of material of the base that is defined by the two zones of weakness, between their ends remote from the first end of the base and in the peripheral portion of the base associated with the hinge:
To enable the cap of the stopper in accordance to withstand a traction force applied along the twist axis, in particular in the context of a traction test performed subsequent to the twist test as set out by the above-mentioned French standard, a longitudinal portion of the material of the base that extends between the longitudinal ends of at least one of the zones of weakness remote from the first end of the base, and the second end of the base presents a dimension in the longitudinal direction of the base that is greater than 10% of the length of the base. As a result, after the zones of weakness in accordance with the invention have performed their role of preserving the structural integrity of the hinge between the cap and the base, these zones are dimensioned relative to the base so as to limit any risk of the turned-over cap being torn off when pulled away from the base. Nevertheless, it can be understood that even when applying the traction force leads to the base tearing, by cracks propagating through the plastics material downwardly extending the zones of weakness to the bottom end of the base, the resulting torn-off stopper presents a transverse dimension that is very large, thus, in practice, preventing the stopper from being inhaled by a child.
In an arrangement that can be used as an alternative to or in conjunction with the above arrangement, for the purpose of improving retention of the structural integrity of the base when the cap is thus stressed in traction, at least one of the zones of weakness is extended at its longitudinal end remote from the first end of the base by an elongate opening formed in the base, said opening extending lengthwise from said zone of weakness in a direction that is substantially peripheral relative to the base and away from the other zone of weakness. As a result, cracks in the material started at the bottom ends of the zones of weakness in accordance with the invention are guided by said openings around the periphery of the base, i.e. in a direction allowing the tears to progress through a large amount of material before compromising the structural integrity of the base.
In a practical embodiment, each zone of weakness comprises firstly a through slot that extends lengthwise from the first end towards the second end of the base, and secondly at least one breakable element connecting together the longitudinal sides of the slot, and adapted to break before the hinge can be torn through when the cap in its open position is turned over about the twist axis. Advantageously, the breakable element(s) is/are disposed at the longitudinal end of the slot that is situated at the first end of the base.
In a possible embodiment, the two zones of weakness define between them a portion of material of the base that carries the hinge and that is provided, in its middle portion around the periphery of the base, with a through orifice of elongate shape in the longitudinal direction of the base. This through orifice makes it possible, so to speak, to subdivide the above-mentioned portion of material into two sub-portions of material, that are disposed on either side of the orifice. As a result, when the above-mentioned portion of the base is subjected to twisting while the cap is being turned over, each of the sub-portions deforms in a manner that is particularly flexible, thereby limiting the appearance of local excess stresses.
In addition, this through orifice may be arranged in accordance with the teaching of WO-A-03/059770, i.e. this through orifice forms a passage for inserting a tamperproofing tongue into a storage space defined between the base and the neck, the tamperproofing tongue associating the base with the cap away from the hinge, being connected to said base and to said cap via breakable means that are adapted to break so as to enable the tongue to be removed on first use of the stopper in order to open the cap.
The invention can be better understood on reading the following description, given purely by way of example and made with reference to the drawings, in which:
In
The stopper 1 is made as a one-piece plastics molding and comprises a bottom base 10 of tubular shape on a circular base about a central longitudinal axis X-X. The base 10 is provided with internal ribs 11 that are situated at the same longitudinal level of the base, and that are distributed around the periphery of the base, as can be seen in
The stopper 1 also has a top cap 20 that is hinged to the top end 10A of the base 10 in a small peripheral zone of the base, corresponding in practice to the rear portion of the stopper 1. For this purpose, the corresponding rear hinge, referenced 30, between the base and the cap comprises two flexible strips 31 connecting the top end 10A of the base directly to the bottom end 21A of a main tubular wall 21 of the cap, being formed integrally with said ends. The strips 31 form respective hinges that, by deforming, enable the cap 20 to be tilted between a closed position, as shown in
Advantageously, the strips 31 are of smaller thickness than the ends 10A and 21A of the base and of the cap, making them easier to deform.
In order to make it easier for a user to cause the cap 20 to tilt, the front peripheral portion of the cap is provided with a tab 22 that projects forwards from the main wall 21. When the user seeks to open the stopper 1, it is then possible to direct an upwardly-directed force F1 against the bottom face of the tabs 22, as shown in
In the embodiment shown in
The stopper 1 also has a tamperproofing tongue 40 that, prior to the first opening of the cap, associates the base 10 and the cap 20 around the major fraction of the periphery of the stopper 1, with the exception of the rear peripheral portion of the base where there are formed the hinge 30 and a crenellation 41 formed integrally with the base and projecting upwards from the top end 10A. This tongue 40 thus forms a connection of peripheral material between the base and the cap during molding of the stopper. Breakable means, designed to be broken when the tongue is withdrawn, connects said tongue to the top end 10A of the base and to the bottom end 21A of the cap, in particular in the form of respective tearable lines 42 and 43 extending continuously around the periphery of the stopper. So long as these lines 42 and 43 have not been torn, the tongue 40 prevents the cap 20 from being tilted away from its closed position. When the user desires to open the stopper for the first time, it is necessary to grasp the longitudinal end of the tongue, which is advantageously formed as a grip tab 44, and remove the tongue completely by tearing the lines 42 and 43, thereby releasing the cap, which can then be tilted into the open position. When the cap is subsequently tilted back into the closed position, its bottom end 21A comes into abutment against the crenellation 41 to stop its tilting movement.
In the embodiment shown in the figures, the stopper 1 advantageously presents arrangements in accordance with the teaching of WO-A-03/059770, to which the reader may refer for details and corresponding embodiment variants. According to that teaching, an orifice 13 is formed through the wall of the base 10 in its rear peripheral portion, at a longitudinal level that is substantially halfway up the base. This orifice 30 forms a passage for the tongue 40 once the lines 42 and 43 have been completely torn, in the sense that the tongue can be inserted through the orifice 13 into a storage space 45 defined radially between the outside face of the neck 2 and the inside face of the base 10, as shown in
In order to limit the risk that the cap 20 in the open position can be torn completely away from the base 10, in particular when said cap is stressed other than to perform its normal tilting movement about the axis X-X, e.g. by a child playing with the cap 1, the base 10 is provided with two lines of weakness 14 situated in the rear peripheral portion of the base. The two lines 14 are symmetrical to each other about a diametral longitudinal plane of the base corresponding to the section plane of
The respective top ends 14A of the lines of weakness 14, corresponding respectively to the top ends of the corresponding slots 15, open out into the top 10A of the base 10 and are situated on either side of the hinge 30, i.e. on the outside of the respective side edges of the strips 31 that are furthest apart from each other. In the examples shown in the figures, each line of weakness 14 opens out at its top end 14A into a gap between the corresponding strip 31 and either the tamperproofing tongue 40 or the crenellation 41.
Each line of weakness 14 also includes a breakable bridge 17 connecting together the two longitudinal edges of the corresponding slot 15 at the top end 14A of the line of weakness. The bridges 17 are configured and dimensioned so that the presence of the lines of weakness 14 does not disturb the dynamic behavior of the hinge 30 when the cap 20 is tilted about the axis A-A between its open and closed positions. In contrast, when the cap 20 in the open position is twisted to rotate about an axis B-B that is simultaneously substantially perpendicular to the axis A-A and that extends in a diametral plane of the cap 20, as represented by arrow F2 in
Since the stresses associated with twisting the portion of material 1014/14 are distributed over the entire length l15 of the slots 15, the intensity of the stress on the strips 31 remains moderate, and in practice is not sufficient to tear through them, and consequently tear the cap 20 away from the base 10. For this purpose, and with practical dimensioning, the length l15 is not less than one-fourth, and is preferably half the length of the total length L of the base measured between its top and bottom ends 10A and 10B.
In practice, the presence of the through orifice 13 subdivides the portion of material 1014/14 into two individual sub-portions 1014/13 and 1013/14 on either side of the orifice around the peripheral direction of the base, such that each of these sub-portions is worked individually in twisting, thereby limiting potential excess stress, particularly in the middle peripheral zone of the portion 1014/14. When the stopper 1 reaches the configuration of
In addition, insofar as the two lines of weakness 14 converge towards each other at their bottom ends 14B, it will be understood that the most intense twisting stresses to which the portion of material 1014/14 is subjected are applied to the portion 1014B/14B that extends between the bottom end 14B around the periphery of the base, as represented by a horizontal shaded region in
Advantageously, in addition to conserving the structural integrity of the hinge 30 when the cap 20 is turned over about the axis B-B, the lines of weakness 14 are designed to limit any risk of the portion 1014/14 being torn away when the cap 20, after being turned over, and being pulled away from the base 10 along the axis B-B, as represented by arrow F3 in
Thus, the stopper 1 satisfies, amongst others, the requirements of French standard NF EN 71-1 or S 51-212 relating to child safety, in the sense that its cap 20 can be turned over, in particular through 180°, and can be pulled away from the base 10 under predetermined conditions laid down by the standard, without the material connection between the cap and the base being completely broken, in particular at the hinge strips 31 of the hinge 30, even though these are portions of the stopper 1 that are fragile because of their small relative thickness.
The stopper of the
Naturally, this longitudinal dimensioning of the portions 1014B/10B may be provided in the embodiment of
In
In comparison, for traction of given intensity F3, the tears in the low portion of the base 10 are more marked and come closer to the end 10B of the side of the base shown in the right-hand portion of
The variant stopper 1 shown in
The variant stopper 1 shown in
It is also possible to envisage rearranging and varying the stopper 1 and its variants as described above. For example, elongate shapes other than the lines 14 may be provided for the zones of weakness provided in the base 10 so as to allow the cap 20 to be turned over without tearing through the hinge 30. In addition, the slots 15 of the lines of weakness 14 do not need to be curved as shown in
Number | Date | Country | Kind |
---|---|---|---|
07 01447 | Feb 2007 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/FR2008/000253 | 2/27/2008 | WO | 00 | 8/20/2009 |