This invention relates to the field of windshield wiper blades.
Typical wiper blades used on vehicles are plagued with numerous persistent drawbacks. In an effort to improve upon the traditional, bracketed wiper blade, the beam blade (or flat blade) was developed, keeping a lower profile and generally providing a more uniform force distribution than most bracketed wiper blades. However beam blades do not have the lateral stability of bracketed blades, and can have problems with wrapping (i.e. keeping contact between the outer edges of the wiper blade and the windshield) when their curvature is not sufficiently sharp for the windshield, and banding (i.e. losing contact with the windshield in the middle of the wiper blade, thereby leaving an unwiped band) when their curvature is too sharp for the windshield. Accordingly, beam blades may serve well for original equipment (i.e. the wiper blades installed by manufacturers on cars that are designed specifically for that car, but can experience problems on certain vehicles if designed as aftermarket wiper blades (i.e. replacement blades designed to be used on a variety of different windshields where the manufacturer does not know what vehicle the blade will be used on).
The first generation of hybrid wiper blades developed improved on beam blade performance in these circumstances. These blades combine the use of brackets with a beam to improve on the blades' wrapping characteristics without creating problems with banding. The disclosed concept provides an improvement on the first generation hybrid wiper blades, using a combination of traditional brackets and either beams or flat brackets.
The following patent applications are hereby incorporated by reference in their entirety, including their disclosures with respect to the background and field of art of wiper blades: U.S. patent application Ser. Nos. 13/453,601; 13/679,646; 13/572,100 and 13/587,389.
The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an extensive overview of the invention. It is intended to neither identify key or critical elements of the invention nor delineate the scope of the invention. Its sole purpose is to present some concepts of the invention in a simplified form as a prelude to the more detailed description that is presented later.
In one embodiment a wiper blade has a wiper strip, a primary frame and a pair of secondary frames. The primary frame may have a top side and opposite ends, a connection device capable of connecting the wiper blade to a wiper arm disposed on the top side of the primary frame, and a connection structure disposed on each of the opposite ends of the primary frame. Each secondary frame may have a central pivot connection portion and two leg portions extending from the central pivot connection portion, a pivot structure disposed on the central pivot connection portion of the secondary frames. The pivot structure may be a turn-buckle holder comprising two holder halves and a rivet wherein the rivet passes through the two holder halves and holds them together.
In another embodiment, a hinge for a wiper blade capable of connecting a parent frame to a child frame is made up of a turn-buckle holder comprising two holder halves and a rivet, wherein the rivet passes through the two holder halves and holds them together.
a illustrates a side view of a beam of an embodiment of the invention, wherein the beam is shown flattened for simplicity.
b illustrates a side view of a beam of an embodiment of the invention, wherein the beam is shown in it curved state.
The following detailed description and the appended drawings describe and illustrate exemplary embodiments of the invention solely for the purpose of enabling one of ordinary skill in the relevant art to make and use the invention. As such, the detailed description and illustration of these embodiments are purely exemplary in nature and are in no way intended to limit the scope of the invention, or its protection, in any manner. It should also be understood that the drawings are not to scale and in certain instances details have been omitted, which are not necessary for an understanding of the present invention, such as conventional details of fabrication and assembly.
This patent application sets forth a novel hybrid (i.e. having both a spring elastic “beam” and one or more brackets/frames) wiper blade. Several novel concepts are introduced which can be used both with the disclosed novel wiper blade, or separately with various kinds of traditional, hybrid or beam wiper blades. These novel concepts include, but are not limited to, a novel hinge between frames of a wiper blade that is designed for hybrid wiper blades but can also be used in bracketed blades, which allows a generally thin, flat beam or beam-like frame a greater range of motion without interfering with its elasticity, and which allows the blade to keep a low wind profile.
In one embodiment, a wiper blade may include a wiper strip, a primary frame and a pair of secondary frames. The primary frame may have a top side and opposite ends, a connection device capable of connecting the wiper blade to a wiper arm disposed on the top side of the primary frame, and a connection structure disposed on each of the opposite ends of the primary frame. The pair of secondary frame may each have a central pivot connection portion, two leg portions extending from the central pivot connection portion, and a pivot structure disposed on the central pivot connection portion of the secondary frames. The pivot structure may be a turn-buckle holder comprising two holder halves and a rivet wherein the rivet passes through the two holder halves and holds them together.
In certain embodiments, the holder halves may further comprise a channel that receives the central pivot connection portion of the respective secondary frame. In such embodiments, the central pivot connection portion of the secondary frames may be provided with recesses and the holder halves are provided with projections which fit into the recesses in the central pivot connection portion of the secondary frames. In certain embodiments, the connection structure on the ends of the primary frame comprises pivot extension walls.
In certain embodiments, the secondary frame may have a generally thin structure. In certain of these embodiments, the secondary frame may be a beam. In certain other embodiments, the secondary frame may be a bracket.
In certain embodiments, the legs of the secondary frames may be symmetrical. In other embodiments, one of the two leg portions of a first beam of the pair of beams may be longer than the other leg portion of the first beam of the pair of beams. In certain embodiments, at least one leg portion of at least one of the secondary frames may be provided with a wiper strip holder capable of securing the wiper strip. In other embodiments wherein a pair of tertiary frames may connect to each of the secondary frames, and the tertiary frames secure the wiper strip.
In certain embodiments at least one tertiary frame, wherein at least one leg portion of at least one of the secondary frames may be provided with a tertiary frame connection structure, and wherein the at least one tertiary frame is connected to the tertiary frame connection structure of the least one of the secondary frames. In certain such embodiments, the tertiary frame may be symmetric. In other such embodiments, the tertiary frame has two legs descending from a middle portion and one of the two legs is longer than the other.
In certain embodiments, a hinge for a wiper blade capable of connecting a parent frame to a child frame may include a turn-buckle holder comprising two holder halves and a rivet, wherein the rivet passes through the two holder halves and holds them together.
In certain embodiments, a wiper blade may include a wiper strip, a primary frame and a pair of secondary frames. The primary frame, may have a top side and opposite ends, a connection device capable of connecting the wiper blade to a wiper arm disposed on the top side of the primary frame, and a connection structure disposed on each of the opposite ends of the primary frame. The pair of pair of secondary frames, may each have a central pivot connection portion, two leg portions extending from the central pivot connection portion, and a pivot structure disposed on the central pivot connection portion of the secondary frames. The pivot may be a turn-buckle holder comprising a unitary structure.
In certain embodiments the central pivot connection portion of the secondary frames is provided with recesses and the turn-buckle holder is provided with projections which fit into the recesses in the central pivot connection portion of the secondary frames. In certain embodiments, the connection structure on the ends of the primary frame comprises pivot extension walls. In certain embodiments, the secondary frame has a generally thin structure. In certain embodiments, a pair of tertiary frames may connect to each of the secondary frames, and the tertiary frames secure the wiper strip.
As can be seen in
The primary frame 20 may be made out of metal, plastic or any other suitable material known in the art, or any combination of suitable materials known in the art. The primary frame 20 may be straight or predominantly straight in shape when viewed from the front (as shown in
As shown in
As discussed in greater detail in U.S. Provisional Application No. 61/603,222 and the non-provisional application filed concurrently herewith entitled “Wiper Blade” filed concurrently herewith, the primary frame 20 and/or the connection device 10 may also have cover-connection structures, such as projections, recesses, extension walls with holes, recesses, projections or rivets, etc., to facilitate the connection of the cover 60, 70, or portions thereof, to the primary frame 20.
The beam 30 is preferably made out of spring-elastic steel, but any suitable material known in the art may be used. In certain embodiments (not shown in the figures), the beam 30. The beam is preferably curved, as shown in
On either side of the central pivot connection portion 31, the beam 30 has legs 33, 34. The legs 33, 34 of the beam 30 may be symmetric (as shown in
A novel method of connecting the primary frame to the beam 30 to the primary frame 20 uses a turn-buckle holder 51 made up of two holder halves 52 held together by a rivet 50. Thus, when assembled, one holder half 52 is attached to the beam 30 opposite the other holder half 52 at the central pivot connection portion 31 wherein the central pivot connection portion 31 is inserted into the channel 54 formed between the upper channel wall 56 and lower channel wall 57 of each holder half 52. The holder halves 52 are then pushed together such that the holder half's 52 projections 55 engage the recesses 32 on the central pivot connection portion 31 of the beam 30. Alternatively, in embodiments where the central pivot connection portion 31 has projections, the holder halves 52 can be implemented so as to have recesses to receive such projections. Alternatively, in place of a rivet, the pivot extension walls 23 may have projections to act as a rivet, or may have recesses or holes to receive projections on the outer walls of the holder halves 52. As discussed above, persons of skill in the art will recognize that numerous variations to the pivoting structure joining the primary frame 20 and the beam 30 that has been presented may be made within the scope of the invention.
Once the holder halves 52 have been pushed together such that the turn-buckle holder 51 contains the beam 30 within its channel 54, the turn-buckle holder can be placed between the pivot extension walls 23 of the primary frame 20, and a rivet 50 (shown in
The ends of the beam 30 may either be provided with a wiper blade holder, such as the claws 43 on the tertiary frames 40, 41, or may with a connection extension 36 having a structure to connect to a tertiary frame 40, 41. In certain embodiments, as shown in
The tertiary frames 40, 41 may be symmetrical tertiary frames 40 or asymmetrical tertiary frames 41. In certain embodiments it may be advantageous to use symmetrical tertiary frames 40 on the connection extensions 36 nearer to the middle of the wiper blade, and asymmetric tertiary frames 41 on the connection extensions 36 nearer to the extremities of the wiper blade. In such embodiments it may be advantageous to put the longer leg of the asymmetric tertiary frames 41 extending outward from the wiper blade so as to provide a better wrap around the surface of a curved windshield of a vehicle.
Whether symmetric or asymmetric, the tertiary frames are provided with claws 43 which support the wiper strip 15. The wiper blade described herein can use any of the traditional wiper strips known in the art, which generally have a base portion having grooves into which metal vertebrae are inserted to provide lateral support for the wiper strip 15. Alternatively, the wiper blade described above can be implemented using the wiper strip carrier described in U.S. patent application Ser. No. 13/679,646, which is incorporated herein by reference in its entirety, and is attached hereto.
The primary frame, tertiary frame, and/or beam may be provided with cover securing devices which can assist in the securing of a cover or spoiler onto the wiper blade. Alternatively, a cover or a spoiler can be structured so as to grip, or otherwise be secured to the frames and beams 30 of the invention. Some covers which may be used with the invention are described in the U.S. Provisional Application 61/603,222 and in the related nonprovisional application filed concurrently herewith entitled “Wiper Blade” filed concurrently herewith. Any such cover or spoiler known in the art may be used with the invention, and can be secured to the invention in any way known in the art.
The descriptions set forth above are meant to be illustrative and not limiting, and persons of skill in the art will recognize that various common and known deviations from the above described structures are considered to be within the scope of the invention(s) described herein.
This application claims the benefit of U.S. Provisional Application No. 61/603,223 filed Feb. 24, 2012, the disclosure of which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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61603223 | Feb 2012 | US |