This invention relates generally to helmets and more particularly to closed face motorcycle helmets with articulating and detachable face shields.
Many people wear protective safety helmets while enjoying outdoor riding activities such as snowmobiling, motorcycle riding, and bicycling. While such helmets vary widely in design and features, many include an articulating shield that protects the eyes and/or face of the helmet wearer. Open face helmets have a hard shell that surrounds and covers the brow, crown and sides of the user's head, leaving the face open. A closed face motorcycle helmet has a hard shell that surrounds and covers a rider's head from the neck up and an eyeport through which the rider can see. Motorcyclists often choose a helmet design known as a “closed face” motorcycle helmet. A clear shield is hingedly attached to the sides of the helmet and can be flipped down to cover the eyeport for normal use or flipped up out of the way when desired. The shield is typically formed of Plexiglas® or other clear plastic, which may be colorless or tinted. When the shield is covering the eyeport, a peripheral seal around the eyeport seals against the inside surface of the shield to prevent ingress of air, water, and debris into the interior of the helmet.
Whether the helmet is an open face or closed faced design, in some instances, it is desirable to move the shield toward the front of the helmet shell when it is lowered into a protective position so that the top edge of the shield contacts the edge of the shell to improve aerodynamics and/or eliminate air flow between the shield and the helmet shell. Conventional helmets comprise hingeplates on each side of the helmet to raise and lower the shield Conventional hingeplates comprise a baseplate fixed to the helmet incorporating a pivot post on which a movable plate pivots, which is in turn connected to the shield to raise or lower the shield.
Under certain environmental conditions, the inner surface of the shield when closed and sealed is susceptible to condensation formation or “fogging,” which can interfere with a rider's vision and thus must be eliminated. Helmet designers have used several methods to eliminate shield condensation. Such methods include, for example, coating the inside surface of the shield with a hydrophobic coating or designing a helmet vent system that directs outside air into the helmet and across the interior surface of the shield. However, hydrophobic coatings are somewhat but not completely successful and a shield vent system works only when the rider is moving. Another very effective method of clearing a shield fogged with condensation is simply to open the shield to allow outside air into the helmet. However, opening the shield too far while moving can allow high velocity air to hit the riders face and eyes, which is uncomfortable and dangerous. It thus is imperative when employing this method that the shield be opened or cracked by a small amount that is just enough to break contact between the shield and the peripheral seal around the eyeport. Cracking the shield slightly in this way admits a sufficient stream of outside air to clear condensation but does not allow an excessive airflow that might interfere with the rider's comfort or vision.
Most helmets incorporate shield set positions or “detents” through which the shield passes as it is moved from its closed position to its open position. In most cases, however, the first detent or first open position is too large for use in clearing a fogged shield because it allows high velocity air to hit the rider's face and eyes. Some more recent close faced helmets incorporate a mechanism for cracking the shield slightly when desired. The helmet manufacturer Arai, for example, incorporates a small sliding tab on the lower left edge of the helmet shield that, when slid forward, engages a feature on the periphery of the eyeport to cause the shield to rotate slightly upwardly from its closed position. While the Arai and similar systems represent steps in the right direction, they nevertheless tend to have inherent shortcomings. They can, for instance, be difficult to operate, particularly when a rider is wearing gloves.
Another problem encountered by motorcyclists wearing closed face helmets is that the shield of the helmet can accidentally fly open under certain circumstances. For instance, a rider may occasionally rotate his head to view objects outside of his peripheral vision. Similarly, an individual engaging in a high speed race may turn his head to check for other riders to his side or rear. At high speeds, these and similar motions may cause the shield to lift and fly open due to extreme and unbalanced aerodynamic forces.
Thus, there is a need for a closed face helmet with a highly reliable and effective mechanism for cracking the shield of the helmet slightly when desired to remove a condensation fog from the inside surface of the shield. There is a further need for a rider to be able to restrain the shield of the helmet so that it does not accidentally fly open at high speeds when the rider turns or raises his head. These needs should be met without interfering with the normal opening and closing operation of the helmet shield. In addition, the mechanism providing the needed functions should be easily operated even while wearing gloves, should be fail safe to prevent jamming, and should be automatically recoverable in the event of improper or unintended operation by a rider. It is to the provision of a helmet with precision shield control that satisfies all of these needs and more that the disclosed subject matter is primarily directed.
In one aspect, this disclosure provides a pivot mechanism for a shield for a helmet, in which the pivot mechanism is configured to allow for the shield to be rotated about a pivot point between a raised position and a lowered position and moved rearward when moved to the lowered position. In this aspect, the pivot mechanism provides for two-fold translation of the shield comprising a rotational translation and a rearward translation.
Provided is a hinge mechanism for a shield for a helmet comprising
a base plate configured to be attached to an outer shell of the helmet, and
a pivot member engaged to the base plate, configured to be engaged to a pivot post of the shield; wherein the shield is configured to rotate about the pivot point between a raised position and a lowered position and wherein the pivot member is configured to move a pivot point of the shield rearward in the helmet when the shield is lowered.
Embodiments of the hinge mechanism include the following, alone or in any combination.
The hinge mechanism comprising
a base plate configured to be attached to an outer shell of the helmet, the base plate comprising a planar region having a first surface, a second surface, a first end, a second end, a first side and a second side; a raised portion proximate the first end defining a curved face, a raised portion proximate the first side; a raised portion proximate the second side; wherein
a portion of the raised portion proximate the first side and a portion of the raised portion proximate the second side are disposed parallel to each other and define slide tracks;
(b) a pivot member comprising a planar region having a first surface, a second surface, a first end, a second end, a first side and a second side, configured to be engaged to a pivot post of the shield; wherein
the first side and a second side each have a slide rail configured to slidingly engage the slide tracks proximate the respective first and second sides of the base plate; and
the first side and the second side each have extensions that extend beyond the second end defining a space therebetween;
(c) a curved detent member having a first end, a second end, and a raised portion comprising a convex face comprising a first detent position proximate to the first end, a second detent position proximate to the second end, a first slide extension on the first end configured to slidingly engage the extension of the first side of the pivot member, and a second slide extension on the second end configured to slidingly engage the extension of the second side of the pivot member;
(d) a first resilient member engaged to the base plate and the second end of the pivot member, configured to urge the pivot member toward the first end of the base plate; and
(e) a second resilient member engaged to the second end of the pivot member and the detent member, configured to urge the detent member away from the second end of the pivot member.
The hinge mechanism wherein the first resilient member comprises a spring.
The hinge mechanism wherein the second resilient member comprises a spring.
The hinge mechanism comprising
a base plate configured to be attached to an outer shell of the helmet, the base plate comprising a planar region having a first surface, a second surface, a first end, a second end, a first side and a second side; a raised portion proximate the first end defining a curved face, a raised portion proximate the first side; a raised portion proximate the second side; wherein
a portion of the raised portion proximate the first side and a portion of the raised portion proximate the second side are disposed parallel to each other and each comprise a face perpendicular to the generally planar region and a flange disposed parallel to and spaced above the first surface of the generally planar region, wherein said portions define slide tracks;
(b) a pivot member comprising a planar region having a first surface, a second surface, a first convex end, a second convex end, a first side and a second side; wherein
the first surface of the pivot member and the first surface of the base plate face each other; the first convex end has a curve generally complementary to the curved face of the of the raised portion proximate the first end of the base plate;
the first side and a second side each have a slide rail configured to slidingly engage the slide tracks proximate the respective first and second sides of the base plate;
the first side and the second side each have extensions that extend beyond the second end defining a space therebetween and the extensions each have a rabbet in the first surface of the pivot member; and
the second surface of the pivot member is configured to be engaged to a pivot post of the shield;
(c) a curved detent member having a first, end a second end, a concave face disposed between the first end and the second end and complementary to the convex second end of the pivot member, a convex face comprising a first detent position proximate to the first end, a second detent position proximate to the second end, and optionally one or more additional detent positions between the first detent position and the second detent position, a first slide extension on the first end configured to slidingly engage the rabbet of the extension of the first side of the pivot member, and a second slide extension on the second end configured to slidingly engage the rabbet of the extension of the second side of the pivot member;
(d) a first resilient member engaged to the base plate proximate to the first side and the second end and engaged to the pivot member at the end of the slide rail proximate to the first side and the second end of the pivot member, configured to urge the pivot member toward the first end of the base plate; and
(e) a second resilient member engaged to the second end of the pivot member and the concave face of the detent member, configured to urge the detent member away from the second end of the pivot member.
The hinge mechanism further configured with a detent to dispose the shield in a vented position.
In another aspect, this disclosure provides a pivot mechanism for a shield for a helmet, in which the pivot mechanism is configured to allow for the shield to be rotated about a pivot point between a raised position and a lowered position, moved rearward and drawn inward toward the helmet when moved to the lowered position. In this aspect, the pivot mechanism provide for three-fold translation of the shield comprising a rotational translation, a rearward translation and an inward translation.
Provided is a hinge mechanism for a shield for a helmet comprising
a base plate configured to be attached to an outer shell of the helmet, and
a pivot member engaged to the base plate, configured to be engaged to a pivot post of the shield; wherein the shield is configured to rotate about the pivot point between a raised position and a lowered position and wherein the pivot member is configured to move a pivot point of the shield rearward in the helmet when the shield is lowered; and the hinge mechanism is further configured to draw the shield inward toward the helmet when the shield is moved to the lowered position.
Embodiments of the hinge mechanism include the following, alone or in any combination.
The hinge mechanism comprising
a base plate configured to be attached to an outer shell of the helmet, the base plate comprising a planar region having a first surface, a second surface, a first end, a second end, a first side and a second side; a raised portion proximate the first end defining a curved face, a raised portion proximate the first side; a raised portion proximate the second side; wherein
a portion of the raised portion proximate the first side and a portion of the raised portion proximate the second side are disposed parallel to each other and define tracks having a stepped configuration;
(b) a pivot member comprising a planar region having a first surface, a second surface, a first end, a second end, a first side and a second side, configured to be engaged to a pivot post of the shield; wherein
the first side and a second side each have a stepped rail configured to engage the tracks proximate the respective first and second sides of the base plate; and
the first side and the second side each have extensions that extend beyond the second end defining a space therebetween;
(c) a curved detent member having a first end, a second end, and a raised portion comprising a convex face comprising a first detent position proximate to the first end, a second detent position proximate to the second end, a first slide extension on the first end configured to slidingly engage the extension of the first side of the pivot member, and a second slide extension on the second end configured to slidingly engage the extension of the second side of the pivot member;
(d) a first resilient member engaged to the base plate and the second end of the pivot member, configured to urge the pivot member toward the first end of the base plate; and
(e) a second resilient member engaged to the second end of the pivot member and the detent member, configured to urge the detent member away from the second end of the pivot member.
The hinge mechanism wherein the first resilient member comprises a spring.
The hinge mechanism wherein the second resilient member comprises a spring.
The hinge mechanism further configured with a detent to dispose the shield in a vented position.
The hinge mechanism comprising
a base plate configured to be attached to an outer shell of the helmet, the base plate comprising a planar region having a first surface, a second surface, a first end, a second end, a first side and a second side; a raised portion proximate the first end defining a curved face, a raised portion proximate the first side; a raised portion proximate the second side; wherein
a portion of the raised portion proximate the first side and a portion of the raised portion proximate the second side are disposed parallel to each other and each comprise a face perpendicular to the generally planar region and a flange disposed parallel to and spaced above the first surface of the generally planar region, wherein said portions define slide tracks;
(b) a pivot member comprising a planar region having a first surface, a second surface, a first convex end, a second convex end, a first side and a second side; wherein
the first surface of the pivot member and the first surface of the base plate face each other; the first convex end has a curve generally complementary to the curved face of the of the raised portion proximate the first end of the base plate;
the first side and a second side each have a slide rail configured to slidingly engage the slide tracks proximate the respective first and second sides of the base plate;
the first side and the second side each have extensions that extend beyond the second end defining a space therebetween and the extensions each have a rabbet in the first surface of the pivot member; and
the second surface of the pivot member is configured to be engaged to a pivot post of the shield;
(c) a curved detent member having a first, end a second end, a concave face disposed between the first end and the second end and complementary to the convex second end of the pivot member, a convex face comprising a first detent position proximate to the first end, a second detent position proximate to the second end, and optionally one or more additional detent positions between the first detent position and the second detent position, a first slide extension on the first end configured to slidingly engage the rabbet of the extension of the first side of the pivot member, and a second slide extension on the second end configured to slidingly engage the rabbet of the extension of the second side of the pivot member;
(d) a first resilient member engaged to the base plate proximate to the first side and the second end and engaged to the pivot member at the end of the slide rail proximate to the first side and the second end of the pivot member, configured to urge the pivot member toward the first end of the base plate; and
(e) a second resilient member engaged to the second end of the pivot member and the concave face of the detent member, configured to urge the detent member away from the second end of the pivot member.
In another aspect, dislcosed is a helmet comprising a hinge mechanism described above, including any of the embodiments described above or elsewhere herein, alone or in any combination.
Embodiments of the helmet include the helmet further comprising a shield engaged to the hinge mechanism.
This disclosure, its aspects and implementations, are not limited to the specific helmet or material types, or other system component examples, or methods disclosed herein. Many, additional components, manufacturing and assembly procedures known in the art consistent with helmet manufacture are contemplated for use with particular implementations from this disclosure. Accordingly, for example, although particular implementations are disclosed, such implementations and implementing components may comprise any components, models, types, materials, versions, quantities, and/or the like as is known in the art for such systems and implementing components, consistent with the intended operation.
The word “exemplary,” “example,” or various forms thereof are used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as “exemplary” or as an “example” is not necessarily to be construed as preferred or advantageous over other aspects or designs. Furthermore, examples are provided solely for purposes of clarity, and understanding and are not meant to limit or restrict the disclosed subject matter or relevant portions of this disclosure in any manner. It is to be appreciated that a myriad of additional or alternate examples of varying scope could have been presented, but have been omitted for purposes of brevity.
While this disclosure includes a number of embodiments in many different forms, there is shown in the drawings and will herein be described in detail, particular embodiments with the understanding that the present disclosure is to be considered as an exemplification of the principles of the disclosed methods and systems, and is not intended to limit the broad aspect of the disclosed concepts to the embodiments illustrated.
Unless otherwise explicitly indicated, as used herein the terms “internal”, “inner” and “inside” indicate a relative position towards the helmet portion which is or would be closer to the wearer's head. Unless otherwise explicitly indicated, as used herein the terms “exterior”, “outer” and “external” indicate a relative position towards the helmet portion which is or would be closer to the outside of a helmet which is or would be away from the wearer's head. Similarly, terms such as “inward”, “front”, “forward”, “rear”, “rearward”, “side”, “right”, “left”, “bottom”, “lower”, “top”, “upper”, “raised”, “brow”, “crown”, and the like refer to portions of a helmet or mechanisms therein relative to the helmet as worn by a user of the helmet.
The terms “pivot mechanism”, “hinge mechanism” and “hingeplate” are used interchangeably herein to refer to a device that is configured to engage an end of a shield for a helmet and provide a locus for the shield to be articulated so that it can be raised or lowered.
A helmet as described herein can be used for a cyclist, football player, hockey player, baseball player, lacrosse player, polo player, climber, auto racer, motorcycle rider, motocross racer, skier, snowboarder or other snow or water athlete, sky diver or any other athlete in a sport. Other industries also use protective headwear, such that individuals employed in other industries and work such as construction workers, soldiers, fire fighters, pilots, or types of work and activities can also use or be in need of a safety helmet, where similar technologies and methods can also be applied. Each of the above listed sports, occupations, or activities can use a protective helmet that comprises an outer shell and an inner energy-absorbing or energy management material and a shield for shielding the wearer's eyes or face. For convenience, protective helmets can be generally classified as either in-molded helmets or hard shell helmets. In-molded helmets can comprise one layer, or more than one layer, including a thin outer shell, an energy-absorbing layer or impact liner, and a comfort liner or fit liner. Hard-shell helmets can comprise a hard outer shell, an impact liner, and a comfort liner. The hard outer shell can be formed by injection molding and can include Acrylonitrile-Butadiene-Styrene (ABS) plastics or other similar or suitable material. The outer shell for hard-shell helmets is typically made hard enough to resist impacts and punctures, and to meet the related safety testing standards, while being flexible enough to deform slightly during impacts to absorb energy through deformation, thereby contributing to energy management. Hard-shell helmets can be used as skate bucket helmets, motorcycle helmets, snow and water sports helmets, football helmets, batting helmets, catcher's helmets, hockey helmets, and can be used for BMX riding and racing. While various aspects and implementations presented in the disclosure focus on embodiments comprising hard-shell helmets or helmets comprising an outer shell and a shield, the disclosure also relates and applies to other helmets, applications, and embodiments in which the principles and features discussed herein can be advantageously applied. As such, a helmet comprising a pivot mechanism as disclosed herein can be employed wherever a conventional helmet is used to take advantage of the additional benefits described herein.
This disclosure provides a pivot or hinge mechanism for a helmet or protective head gear that includes an outer shell and a protective shield such as a face shield or an eye shield, wherein the pivot mechanism provides for pivoting the shield between a raised (open) position and a lowered (closed) position. The pivot mechanism also provides for moving the shield rearward relative to the helmet when the shield is rotated to the lowered position. The pivot mechanism may also provide for moving the end of the shield inward relative to the helmet when the shield is rotated to the lowered position.
One of skill in the art can appreciate that helmets have a high degree of bilateral symmetry wherein the sides of the helmet are substantially mirror images of each other. Shields on helmets typically protect the wearer's face and wrap around both sides of the helmet to pivot points or fulcrums about which the shield articulates between raised and lowered positions. One can also appreciate that a helmet may comprises a pair of pivot or hinge mechanisms described herein, one on each side of the helmet in which each of the pivot mechanisms engage an end of the shield, wherein the pivot mechanisms are substantially similar mirror images of each other. A helmet may, but does not necessarily, comprise a pair of such pivot mechanisms with a shield therebetween. For simplicity of presentation, a single pivot mechanism is described and shown in the figures herein.
The following figures depict specific embodiments of the pivot mechanism. For ease of presentation, an open arrow in the Figures indicates the direction to the front of a helmet containing the pivot mechanism and/or shield. In the Figures, the pivot mechanism and parts thereof are depicted as viewed from the outside of the helmet toward the right side of the helmet, unless specified otherwise.
The pivot member 200 comprises a main body 201 having a first surface 201a, a second surface 201b, a first end 202, a second end 203, a first side 204 and a second side 204, configured to be engaged to a pivot post of the shield. The first side 204 and a second side 205 each have a slide rail, 208 and 209 respectively, configured to slidingly engage the slide tracks 108 and 109 proximate the respective first side 104 and second side 105 of the base plate 100. The first side 204 and the second side 205 each have extensions, 211 and 212 respectively, that extend beyond the second end 205 defining a space therebetween. The pivot member 200 also comprises a detent post 210 proximate to the first side 204 that is configured to engage the first resilient member, spring 120. The pivot member 200 also comprises a detent post 213 proximate to the second end 203 that is configured to engage a first end of a second resilient member, coil spring 220. The coil spring 220 is a non-limiting embodiment of the second resilient member. Other types of springs can be envisioned, such as v-springs or cantilever springs.
The second surface 201b comprises a keyhole opening 214 having a wide dimension 214a proximate the first end 202 of main body 201 and a narrow dimension 214b proximate the second end 203 of main body 201. A panel 215 having flanges 216a and 216b can be seen through keyhole opening 214.
Dashed arrows show how the detent member engages pivot member 200 with spring 220 disposed between them. As discussed further below, the second resilient member, spring 220, engaged to the second end of the pivot member 200 and the detent member 300 is configured to urge the detent member 300 away from the second end 203 of the pivot member 200,
The first surface 201a of the main body 201 comprises a panel 215 attached to the pivot member 200 proximate to the first end 202 at the panel 215's first end. A curved slot 201c in the first surface 201a separates the sides and the second (free) end of the panel 215 from the first surface. Seen behind panel 215 through slot 201c is opening 214 in the second surface 201 of pivot member 200. Panel 215 is sized so that the second (free) end can pass through hole 115 in base plate 100 when pushed inward by a projection of a shield inserted into opening 214, as discussed further below.
Pivot member 200 comprises a main body 201 having a planar first surface 201a wherein the first surface 201a of the pivot member 200 and the first surface of the base plate planar region 101 face each other, and are slidingly engaged when the slide rails 208 and 209 are inserted into the grooves of raised portions 108 and 109 of base plate 100. When slidingly engaged, pivot member 200 can slide forward (toward first end 102 of base plate 100) or rearward (toward second end 103 of base plate 100) in relation to base plate 100.
Pivot member comprises a first convex end 202 that has a curve generally complementary to the curved face 106 of the raised portion proximate the first end 102 of the base plate 100. The second end 203 has a convex face that has a curve generally complementary to the concave face of detent member 300.
As described above, a shield comprises a curved portion that wraps around the front of a helmet and two ends that engage pivot mechanisms on each side of the helmet. In the following figures, for simplicity of presentation only one end 400 of a shield is shown. The shield end 400 is configured to engage the pivot mechanism disclosed herein. The other end of the shield would be a mirror image of the depicted shield end 400. The shield and its components generally comprise transparent plastic, which may be optionally tinted.
The hingeplate shown in
Also shown in
The stepped rails in 608 and 609 are the major difference between pivot member 200 shown in
The first surface 601a of the main body 601 comprises a panel 615 attached to the pivot member 600 proximate to the first end 602 at the panel 615's first end. A curved slot 601c in the first surface 601a separates the sides and the second (free) end of the panel 215 from the first surface. Seen behind panel 615 through slot 601c is opening 614 in the second surface 601 of pivot member 600. Panel 615 is sized so that the second (free) end can pass through hole 515 in base plate 500 when pushed inward by a projection of a shield inserted into opening 614.
In
In
In
As discussed above, a helmet may comprise two pivot mechanisms disclosed herein, one on each side the helmet with a shield therebetween. The second pivot mechanism of the two pivot mechanism may be a mirror image of the first pivot mechanism.
Where the above examples, embodiments and implementations reference examples, it should be understood by those of ordinary skill in the art that other helmet and devices and examples could be intermixed or substituted with those provided as virtually any component consistent with the intended operation of a method, system, or implementation may be utilized. Accordingly, for example, although particular component examples may be disclosed, such components may be comprised of any shape, size, style, type, model, version, class, grade, measurement, concentration, material, weight, quantity, and/or the like consistent with the intended purpose, method and/or system of implementation. In places where the description above refers to particular embodiments of helmets and pivot mechanisms, it should be readily apparent that a number of modifications may be made without departing from the spirit thereof and that these embodiments and implementations may be applied to other to gear and equipment technologies as well. Accordingly, the disclosed subject matter is intended to embrace all such alterations, modifications, and variations that fall within the spirit and scope of the disclosure and the knowledge of one of ordinary skill in the art. The presently disclosed embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.
Number | Name | Date | Kind |
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20060117467 | Choi | Jun 2006 | A1 |
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1166666 | Jan 2002 | EP |
1293139 | Mar 2003 | EP |
1856999 | Nov 2007 | EP |
Entry |
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Extended European Search Report and Written Opinion for related European Patent Application No. 22171029.6, dated Aug. 31, 2022. |
Number | Date | Country | |
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20220346488 A1 | Nov 2022 | US |