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The present invention relates to a hip prosthesis head.
37 CFR 1.98.
Two types of hip replacements are known: total replacement (arthroprosthesis) and partial replacement (endoprosthesis).
Arthroprosthesis is a replacement of the arthrosic hip, deformed by necrosis or dysplasia or traumatic results. Unlike endoprosthesis, arthroprosthesis comprises a fixed acetabular component, which generally consists in a metal cup.
On the contrary, endoprosthesis consists in an implant that is entirely anchored in the femoral bone and is provided with a mobile acetabular dome with spherical convex shape that is joined with the pelvic bone, freely resting in an articular concavity, known as cotyloid cavity or acetabulum.
The arthroprosthesis (101) comprises:
The insert (6), which is made of polyethylene, tends to wear out and becomes unable to slide in the acetabular cup (4), converting the prosthesis into a single mobility prosthesis.
Being made of polyethylene and being subject to wear, the insert (6) must have a minimum thickness (for example, higher than 9 mm) to guarantee a long life. However, the large dimensions of the insert (6) impose a dimensional reduction of the head (105), which will be smaller than a real femoral bone head, with consequent drawbacks in terms of mobility.
The endoprosthesis (101) comprises:
The head (105) is press-fitted in the acetabular dome (7) in such a way that the head (105) cannot come out of the acetabular dome (7), causing a dislocation. Alternatively, the head (105) is disposed in the acetabular dome (7) and an elastic ring is disposed inside the acetabular dome, in such a way to expand and prevent the ejection of the head.
Currently, both the arthroprosthesis and the endoprosthesis comprise a head (105) that is made in one piece with one material, such as ceramics or metal. The metal prosthesis heads are generally made of steel or cobalt-chrome superalloy. The head (105) has a truncated-conical seat (150) that receives a truncated-conical shank (30) of the stem (3) in Morse taper coupling mode.
The prosthesis heads according to the prior art are impaired by drawbacks.
The hip prostheses with ceramic heads that are implanted in very big, heavy patients have proved to suffer a ceramic failure after a short time from surgery.
The hip prostheses with metal heads are impaired by the loss of metal ions, especially in case of metal-on-metal friction.
In case of hip prostheses with metal-on-metal coupling, and with head made of cobalt-chrome alloy, after a short time from surgery, cobalt-chrome ions have been found in the blood of patients because of to metallosis, with extremely severe health risks (see J&J Depuy lawsuit).
Moreover, the hip prostheses of the prior art are complicated and expensive because of the high number of components, and in particular because of the polyethylene insert that generates the aforementioned problems.
Furthermore, the elastic ring used in the prostheses of the prior art to prevent the ejection of the head has proved to be ineffective because it deteriorates with the risk of dislocation.
Additionally, it must be noted that in the hip prostheses of the prior art, when the head (105) is coupled with the stem (3), the axis of the shank (30) of the stem passes through the center of the head (105). Such an arrangement impairs the centering of the head (105) with respect to the center of rotation defined by the natural or artificial cotyloid cavity of the patient. Consequently, the dislocation of the hip prosthesis may occur.
Moreover, the external surface of the head is shaped like a spherical cap and such a type of surface cannot be not perfectly coupled with the cotyloid cavity of the patient in case of endoprosthesis.
US2014/180425 discloses a hip prosthesis comprising a head composed of a metal substrate and a polymer coating. The metal substrate can be made of cobalt-chrome and/or titanium. The polymer coating can be made of PEEK or HXPLE. The metal substrate has a base that is embedded in the polymer coating. The base has an undercut flange that prevents a fit-in coupling between metal substrate and polymer coating. Consequently, the realization of such a prosthesis head is complicated because it requires the co-molding of the polymer coating on the metal substrate and the prosthetic head is not versatile.
US2014/094927 discloses a hip prosthesis comprising a head made of PEEK or cross-linked polyethylene. Such a head has a seat wherein a truncated-conical insert is inserted, it being suitable for receiving a stem for anchoring to a femur. Such an insert has a lower edge, without a base. The lower edge of the insert protrudes from the bottom of the head; otherwise said, a considerable distance is provided between the lower edge of the insert and the head. The portion of the insert that projects from the head involves problems in terms of reliability and stability of the prosthesis, as well as difficulties in the installation during surgery.
The purpose of the present invention is to eliminate the drawbacks of the prior art by disclosing a hip prosthesis head that is reliable, safe, versatile and easy to make.
Another purpose of the present invention is to disclose such a hip prosthesis head that can be easily installed by the surgeon and allows for using a prosthesis with a minimum number of components.
These purposes are achieved according to the invention with the characteristics of the independent claim 1.
Advantageous embodiments of the invention appear from the dependent claims.
The hip prosthesis head according to the invention is defined by claim 1.
Additional features of the invention will be clearer from the following detailed description, which refers to merely illustrative, not limiting embodiments, as shown in the appended figures, wherein:
In the following description, elements that are identical or correspond to the ones described above will be indicated in the drawings with the same numerals, omitting a detailed description.
With reference to
The external element (8) is made of a plastic material, such as cross-linked polyethylene (PEX, XPE or XLPE) o of a technopolymer, such as polyether-ether-ketone (PEEK).
Advantageously, the external element (8) is made of vitamin E-enriched cross-linked polyethylene.
The internal element (9) is made of a metal material, such a medical steel or cobalt-chrome superalloy or titanium. Advantageously, the internal element (9) can be made of a metal material coated with nitrided titanium.
With reference to
The external surface (81) of the external element is suitable for coupling with an internal surface (40) with concave shape of the acetabular cup (4) (
Being made of metal, the insert (6) can have a reduced thickness (for example, lower than 9 mm). Consequently, the head (5) can have higher dimensions than the head (105) of the prior art, in such a way to reproduce the real dimensions of a femoral bone head.
A Morse tapered blind hole (83) with truncated-conical shape, with an axis (A) orthogonal to the base (82) and passing through the center (O) is obtained in the base (82) of the external element. The height of the blind hole (83) is higher than half of the height of the external element (8), in such a way that the center (O) is contained within the blind hole (83).
An annular groove (84) shaped like a collar is obtained in the blind hole (83), in intermediate position between the base (82) and the center (O). The annular groove (84) has a lower surface (85) shaped like a radial step relative to the axis (A).
The base (82) is joined to the external surface (81) by means of a tapered annular edge (86) with increasing dimensions going from the base (82) towards the external surface (81).
The internal element (9) is suitable for being coupled inside the blind hole (83) of the external element (8), in fit-in coupling mode, in such a way that the external element (8) and the internal element (9) are integrally fixed.
The internal element (9) has a base (90) shaped like an annular plate, from which an internally empty truncated-conical body (91) stands out, in such a way to define a truncated-conical housing (92) that is open in the base (90). The body (91) is closed on top by an upper wall (93). Otherwise said, the base (90) radially protrudes outwards from a lower edge of the body (91).
An annular rib (94) shaped like a collar protrudes externally from the body (91) of the internal element. The annular rib (94) has a lower surface (95) that is radial and parallel to the lower surface (85) of the annular groove (84) of the external element, and a tapered upper surface (96) in order not to damage the cross-linked polyethylene of the external element during the insertion of the internal element.
The base (90) of the internal element has a peripheral tapered edge with increasing dimensions going from the base (90) upwards that forms an annular rib (97).
The internal element (9) is forcedly inserted in the blind hole (83) of the external element (8). The upper surface (96) of the annular rib (94) of the internal element slides on the internal surface of the blind hole (83) of the external element. During such a sliding movement, the external element (8) made of plastic and the internal element (9) with a body (91) with a reduced thickness of approximately 1 mm, suffer an elastic deflection until the annular rib (94) of the internal element penetrates the annular groove (84) of the external element.
In such a situation, as shown in
The internal element (9) can no longer be extracted from the external element (8) because the lower surface (95) of the annular rib (94) of the internal element is in contact with the lower surface (85) of the annular groove (84) of the external element.
It must be noted that, when the internal element (9) is coupled with the external element (8), the axis (A) of the truncated-conical housing (92) of the internal element coincides with the axis of the blind hole (83) of the external element, which passes through the center (O) of curvature of the external surface (91) of the external element and is orthogonal to the base (90) of the internal element.
The truncated-conical housing (92) of the internal element is suitable for receiving the truncated-conical shank (30) of the stem (3) (
The head (205) has an external element (8) with a blind hole (83) with an irregular truncated-conical shape, with a rectangular trapezoidal section, i.e. the blind hole (83) has a cylindrical portion (83a) joined to a truncated-conical portion (83b).
A normal axis (B) orthogonal to the base (92) of the external element and passing through the center (O) of curvature of the external surface (81) of the external element is defined. It must be noted that the axis (A) of the blind hole (93) of the external element is inclined by an angle ( ) relative to the normal axis (B). The angle (a) varies from approximately 5 to 20°.
It must be noted that, when the internal element (9) is coupled with the external element (8), the axis (A) of the truncated-conical housing (92) of the internal element coincides with the axis of the blind hole (83) of the external element. The axis (A) of the truncated-conical seat (92) is defined as the axis passing through the center (C1) of the hole of the truncated-conical housing (92) in the base (90) and center (C2) of the upper wall (93) of the internal element. The axis (A) of the truncated-conical housing (92) of the internal element is inclined by an angle ( ) relative to the normal axis (B) orthogonal to the base (90) of the internal element and passing through the center (O) of curvature of the external surface (91) of the external element. The truncated-conical housing of the internal element has an irregular truncated-conical shape, with a rectangular trapezoidal section, with a cylindrical portion (91a) that is joined to a truncated-conical portion (91b).
Such a shape of the truncated-conical housing (93) with an inclined axis (A) relative to the normal axis (B) provides an easier coupling with a truncated-conical shank of the stem (3) suitable for being implanted in the femur.
The external element (8) has an external surface (81) that comprises three portions:
With reference to
With reference to
In axial section, the upper portion (81b) has a center (O2) and a radius of curvature (R2) and is cut at the height of a parallel 20° North.
The radius of curvature (R2) of the upper portion is smaller than the radius of curvature (R1) of the lower portion.
The center (O1) of the lower portion and the center (O2) of the upper portion are disposed on the axis (A) of the blind hole (83) of the external element that coincides with the axis of the housing (92) of the internal element.
The center (O2) of the upper portion is spaced on top relative to the center (O1) of the lower portion.
The radius of curvature (sR1) of the lower portion is slightly larger than the radius of curvature (R2) of the upper portion.
The intermediate portion (81c) has a height lower than the radius of curvature (R2) of the upper surface by approximately 8-10 times.
Such a configuration of the external surface (81) of the external element provides a better mobile coupling between the external surface (81) of the external element and the concave surface defined by the cotyloid cavity of the patient because the external element has an elliptical cross-section and because the external element has two cap-shaped portions with spaced-out centers of curvature.
The prosthetic head (405) has an external element (8) with an external surface that is identical to the one of the external element of the prosthetic head (305) of the third embodiment, and an internal element (9) that is identical to the internal element of the prosthetic head (205) of the second embodiment.
In such a case, the center (O1) of the lower portion and the center (O2) of the upper portion of the external surface of the external element are disposed on the normal axis (B) orthogonal to the base (82) of the external element and to the base (90) of the external element.
The axis (A) of the blind hole (83) of the external element and of the housing (92) of the internal element is inclined by an angle (α) relative to the normal axis (B). The angle ( ) varies from approximately 5 to 20°.
A tapered wall (98) extends outwards and downwards from the base (90) of the internal element, in peripheral position relative to the annular rib (76) of the base. The tapered wall (98) is suitable for being received in the recessed seat (88). The tapered wall (98) has a second annular rib (99) that extends outwards and upwards and is engaged in the second annular groove (89) of the recessed seat (88) of the external element.
In any case, the recessed seat (88) of the external element and the tapered wall (98) of the internal element have a conicity angle of approximately 42-62°, preferably 52°, with respect to the axis (A) of the blind hole (83) of the external element.
The recessed seat (88) of the external element and the tapered wall (98) of the internal element are cut by an inclined plane (π) not orthogonal to the axis (A) of the blind hole (83) of the external element. The inclined plane (π) is inclined by an angle (β) of approximately 75°-85° relative to the axis (A) of the blind hole (83) of the external element.
In such an embodiment, a portion (99a) of the second annular rib (99) of the tapered wall of the internal element is tangentially overlapped to the annular rib (97) of the base wall of the internal element.
The base (82) of the external element has a radial groove (82a) that extends from the blind hole (83) to the annular groove (87). The base (90) of the internal element (9) has a radial rib (not shown in the figures) that protrudes in upper position and is engaged in the radial groove (82a) of the base of the external element, in such a way to prevent the internal element from rotating with respect to the external element. Such an arrangement can be provided in any one of the embodiments of the head.
Number | Date | Country | Kind |
---|---|---|---|
102019000014742 | Aug 2019 | IT | national |