The invention relates to a hoist mechanism intended primarily, but not exclusively, for moving a motor driven wheelchair or scooter into and/or out of the load carrying space of a vehicle, for example an estate type vehicle or people carrier. The invention also relates to a stepless adjustment system suitable for use in such a hoist mechanism.
Motor driven wheelchairs and scooters are typically much too heavy to be lifted manually, and frequently need to be loaded into, or unloaded from, a vehicle in which they are transported. Manually operated wheelchairs are lighter, but may nonetheless be difficult to lift into, or from, a motor vehicle. This is particularly the case where a passenger vehicle such as an estate car/station wagon, people carrier/minivan or Sports Utility Vehicle (SUV), may have a large lip or ledge on the entry to the load space.
To overcome this problem, hoist mechanisms are available for mounting in the load space of a passenger car. These hoists can be manually operated, but are often powered to further assist a user.
One example of a hoist design includes an upstanding pivot post, which is secured within and to one side of the load carrying space of a vehicle, and a lifting arm or boom pivotally connected at a lower end of said pivot post. A linear actuator, for example an electrical or hydraulic actuator is connected between said pivot post a point along the length of the lifting arm so that altering the length of the actuator raises and lowers the lifting arm. Adjustment means are provided for adjusting the length and reach of the lifting arm/boom, and a spreader bar is attached to the end of the arm/boom to space lifting straps or similar for attachment to a wheelchair, mobility scooter or similar.
The current design was developed to overcome some limitations in the previous designs. One overall aim was to provide a more versatile hoist mechanism, suitable for use in a wider variety of vehicles with varying packaging constraints, without compromising on the reach of the mechanism. As part of this, an improved stepless adjustment system was desirable to allow re-packaging of a hoist mechanism while retaining a range of adjustment, and problems with the stowage of a hoist mechanism, in particular the spreader bar, when the hoist was not in use had to be addressed.
According to the present invention there is provided a stepless adjustment system comprising an inner section received within an outer section in a telescoping arrangement, wherein the outer section comprises first and second body portions each provided with engagement features which interlock, in use, with corresponding engagement features provided on the inner section, and wherein a gap is provided between at least one of the engagement features of the first and second body portions and at least one of the engagement features provided on the inner section to allow rotation of the first and/or second body portions when the first and second body portions are forced together.
Fixing of clamping means, such as clamping blocks, may be provided to force the first and second body portions together, for example by tightening one or more bolts provided in/between the clamping blocks.
Each of the engagement formations may comprise a projection and/or recess for receiving a corresponding recess and/or projection of the first or second body portion. Each of the engagement formations may comprise a cross-sectional shape which mates with a corresponding cross-sectional shape of the first or second body portion. The engagement features on the first and second body portions may each receive corresponding engagement formations of the inner section.
The first and second body portions may each engage corresponding engagement formations of the first section at first and second engagement points. The first and second engagement points may be spaced apart from one another.
The first and second body portions may apply forces to the corresponding engagement formations at the first and second engagement points. The force applied at a first engagement point may be in a same direction as a force applied at a second engagement point, or may be in opposing or different directions.
Each of the engagement formations may protrude outwardly from the inner section. Each of the engagement formations may define at least one shoulder for engaging a corresponding portion of the first or second body portion. Each of the engagement formations may define first and second shoulders for engaging corresponding engagement formations of the first or second body portion. The first shoulder may be located proximal to a point of attachment of the first and second body portions, such as a clamping arrangement. The second shoulder may be located distal from said point of attachment of the first and second body portions. Each of the engagement formations may have a dovetail profile/cross-section.
The first and second body portions may define a hollow enclosure when the first and second body portions are attached to one another, for example such that the inner section is received within the hollow enclosure.
The hollow enclosure may comprise an open section on one side and a split line opposite the open section to allow the first and second body portions to be drawn together, for example by fixing or clamping means.
The first and second body portions may rotate into engagement with the corresponding engagement formations of the inner section as they are drawn together, such as during attachment or tightening of the first and second body portions by fixing or clamping means. The first and second body portions may rotate about a central longitudinal axis of the inner section during said attachment or tightening.
The stepless adjustment system may be incorporated into a hoist mechanism for loading into or unloading from a load carrying space of a vehicle. The hoist mechanism may be installable in said vehicle and may comprise a lifting arm pivotally connected to an actuator, the inclination of said lifting arm being controlled by the actuator. The lifting arm may be variable in upstanding height by a provision of a lower end section slidably connected to a main body of the lifting arm. The lower end section may be the inner section and the main body may be the outer section.
The lifting arm may be connected to the actuator at a mounting point located within an outer profile of the lifting arm. For example, where a mounting point or mounting bracket for the actuator may be provided within the outer section, and the actuator may extend through an opening or recess in the outer section to attach to the mounting point/bracket.
Also provided is a hoist mechanism for loading into or unloading from a load carrying space of a vehicle, the hoist mechanism being installable in said vehicle and comprising a lifting arm pivotable about a generally horizontal axis, and a spreader bar releasably attachable to the lifting arm, the spreader bar comprising a hook formation for engaging a corresponding engagement formation, for example a horizontal pin, of the lifting arm.
The hook formation may be shaped to prevent inadvertent removal of the spreader bar is from the lifting arm during use. The hook formation may be shaped such that the spreader bar is removable from the lifting arm in the absence of a load applied to the spreader bar.
A movable blocking component, such as a rocker plate, may be provided to help prevent incorrect attachment. The blocking component is provided on the lifting arm to obstruct access to the engagement formation, such that the blocking component must be moved to allow attachment of the hook.
The hook and engagement formation may be shaped to prevent incorrect engagement of the hook with the engagement formation of the lifting arm. In particular, the hook may only be attachable in one, preferred, orientation. For example, the maximum thickness of the hook on a first side may be greater than the maximum space or gap available between the movable blocking component and the engagement formation, while the maximum thickness of the hook on a second, opposite, side may be less than said space or gap. The first side of the hook may be an open side, and the second side a closed side.
Also provided is a hoist mechanism for loading into or unloading from a load carrying space of a vehicle, the hoist mechanism being installable in said vehicle and comprising a lifting arm pivotable about a generally horizontal axis and pivotally connected at an actuator mounting point to an actuator for controlling the inclination of said lifting arm, wherein the lifting arm has, at least in part, a generally U-shaped cross section, and wherein the actuator mounting point is provided within the generally U-shaped cross section.
The lifting arm may comprise stepless adjustment as described above, and the hoist may comprise a spreader bar and hook formation as previously described.
It is, therefore, important that such a hoist mechanism is completely reliable and easy to use. It is also advantageous if any necessary adjustments to such a hoist mechanism, when transferring it for use to another suitable vehicle, are able to be made relatively easily.
Any of the optional features described in relation to any single aspect of the invention may be applied to any other aspect of the invention.
An embodiment of the invention will now be described in greater detail, by way of illustration only, with reference to the accompanying drawings, in which
The hoist mechanism also comprises a spreader bar 26 attached to the top section 22 via a hook 30 which is mounted on the spreader bar 26, and an actuator 28 attached to the vertical section 24.
Both the top section 22 and the vertical section 24 are provided as telescoping sections, with clamping blocks 35 provided on an outer body of the vertical section 24 allowing stepless adjustment of a top telescoping element 32 and a vertical telescoping element 34 within the body.
A lower end of the vertical telescoping element 34 is attached, at a pivot 36 to a pivot post 38 so that, in use, the boom can swing in a vertical arc about the pivot 36. The pivot post 38 is, in turn, secured to a mounting fixed in the load space of a passenger vehicle, and also provides a second pivot mounting 40 for the lower end of the actuator 28. As will be discussed in greater detail later, the upper end of the actuator 28 is fixed to the boom within a recess 42 provided in the vertical section 24.
One particular previous design, as described in EP2578197, provides a hoist designed to cope with loads of up to 200 kg. The hoist of EP2578197 was formed from large heavy-duty sections and the actuator bracket had to be securely mounted to cope with the strong actuator forces without slipping. This resulted in a hoist with a prominent mounting bracket that, when set up for lighter lifts of, for example, around 100 kg, effectively limited the actuator stroke to 200 mm.
This significantly reduced the lift range of the hoist, and particularly with vehicles such as Sports Utility Vehicles (SUVs), where a boot aperture is typically relatively small in height but the boot floor itself is high off the ground, the previous design was difficult to set up to achieve the lift.
The hoist mechanism 20 of the present invention is designed for smaller loads, of around 100 kg, has a much greater lift range for the small boom lengths, increasing the range of vehicles for which it is suitable. The hoist mechanism 20 also requires only 14 screws to be loosened and tightened to make the maximum number of adjustments during set up. In contrast, the hoist of EP2578197 requires 28 screws to be loosened and tightened. The build time and set-up time of the hoist mechanism 20 is therefore reduced.
The open back 46 of the outer body 44 in the vertical section 24 of the boom can also be seen in
Both
The telescoping parts of the top section 22 of the hoist are different from the telescoping parts of the vertical section 24, which allows the boom to better suit the stresses that will be applied. For example, the wall thickness B of the top section shown in
It should also be noted the top section 22 shown in
The reduced height of the top section 22 can also be seen in
By way of example,
As can also be seen from
For example, the smallest hoist as described in EP2578197 that can be built using a 200 mm stroke actuator is 640 mm and gives a lift range of only 570 mm. With the new design, the smallest hoist can be 600 mm and this has a lift range of 900 mm.
A clamping element 35 is shown in the form of a pair of clamping blocks with protrusions 59 engaging the elongate grooves 49 (see
To retain the outer body 44 and telescoping element 34 together when the clamping blocks 35 are loosened, dovetails 62 on the telescoping element 34 engage with corresponding channels in the extrusions 44A, 44B to interlock the parts. Small gaps are provided between the dovetail 62 and the inside of the extrusions 44A,44B at the side nearest the clamping blocks 35, as indicated at 64 in
The drawback of providing a hook 30 and pin 74 rather than a permanent connection is the risk of the spreader bar becoming separated from the boom during use of the hoist mechanism.
Providing a hook 30 on the spreader bar 26 rather than on the hoist arm/boom helps to minimise the chance of the hook 30 slipping, and the spreader bar 26 detaching, when the arm is lowered. It should also be noted that the hook 30 is attached with its open section facing outwards, as shown in
In order to ensure that the hook 30 can only be fitted in the orientation indicated in
The operation of the rocker plate 76 can be seen more clearly in
Even if the rocker plate 76 is lifted to try to fit the hook incorrectly, as illustrated in
It should be understood that while developed for, and described in relation to a hoist arm, a number of the features described above, such as the stepless adjustment system, may also find uses in numerous other applications.
Number | Date | Country | Kind |
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1619491 | Nov 2016 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2017/053472 | 11/17/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2018/091918 | 5/24/2018 | WO | A |
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Number | Date | Country | |
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20190330031 A1 | Oct 2019 | US |