This application is a 371 of international application of PCT application serial no. PCT/CN2019/105589, filed on Sep. 12, 2019, which claims the priority benefit of China application no. 201910284619.2, filed on Apr. 10, 2019. The entirety of each of the above mentioned patent applications is hereby incorporated by reference herein and made a part of this specification.
The present invention relates to a vertical shaft hoisting system, in particular to a hoisting container pose control method of a double-rope winding type ultra-deep vertical shaft hoisting system, and belongs to the technical field of mine hoisting.
An ultra-deep vertical shaft hoisting system is a vertical shaft hoisting system with a mining depth greater than 1500 m. Due to the great mining depth of the ultra-deep vertical shaft hoisting system, a common rigid hoisting container cage guide is prone to generate damage phenomena such as deformation of a cage guide in a shaft, damage to a cage guide beam, looseness of a beam socket and operation instability under conditions of high-speed and heavy-load operation of a hoisting container, so that the common rigid hoisting container cage guide cannot be used for ultra-deep vertical shaft hoisting. However, when a flexible cage guide is used for hoisting, factors of manufacturing differences of diameters of winding drums, installation differences of two steel wire ropes, elastic modulus inconsistency of the two steel wire ropes, etc. may cause asynchronism of tail end movement of the two steel wire ropes of the hoisting system, so that inclination of the hoisting container is caused, and tension inconsistency of the two steel wire ropes is further caused. When the steel wire ropes operate under such conditions for a long time, a condition that the stress of one steel wire rope exceeds its safe use stress is easily caused, so that major malignant accidents of rope fracture is caused. In order to avoid such accidents, an angle of the hoisting container needs to be actively regulated, so that the hoisting container keeps a balanced state, and the tension of the two steel wire ropes keeps consistent.
A backstepping controller design method is commonly used in the prior art, but such a control method needs to perform variable derivation on system state variables, and a design process of a controller is complicated. Additionally, when the controller is applied to a practical system of an ultra-deep vertical shaft, since the ultra-deep vertical shaft hoisting system is a complicated multi-structure mechanical-electrical-hydraulic system, even though many practical factors are considered in a modeling process, it is difficult to realize consistency with the practical system. Therefore, in the design process of the controller, the derivation on the system state variables will undoubtedly amplify sensor measurement noise and system non-modeling characteristics, and cause greater tracking errors and longer leveling response time.
In order to overcome various defects in the prior art, the present invention provides a hoisting container pose control method of a double-rope winding type ultra-deep vertical shaft hoisting system. A design process is simple. Control performance is good. Fast response may be given to a leveling hoisting system. Tracking errors are small.
In order to achieve the invention objectives, the present invention provides the hoisting container pose control method of the double-rope winding type ultra-deep vertical shaft hoisting system. The method includes following steps:
step 1, building a mathematical model of a double-rope winding type ultra-deep vertical shaft hoisting subsystem;
step 2, building a position closed-loop mathematical model of an electrohydraulic servo subsystem;
step 3, outputting flatness characteristics of a nonlinear system;
step 4, designing a flatness controller of a double-rope winding type ultra-deep vertical shaft hoisting subsystem; and
step 5, designing a position closed-loop flatness controller of the electrohydraulic servo subsystem.
Further, the mathematical model of the double-rope winding type ultra-deep vertical shaft hoisting subsystem in step 1 is as follows:
1) Parameters used in a modeling process are defined:
lri (i=1,2) is a winding length of a duplex winding drum;
lci (i=1,2) is a length of two string ropes in a process of hoisting or descending a hoisting container;
lhi (i=1,2) is a length of two vertical section steel wire ropes in the process of hoisting or descending the hoisting container;
ui(i=1,2) is displacement of two floating hoisting sheaves;
φi is an included angle between the two string ropes and a horizontal plane;
ai(i=1,2) is a horizontal distance between a connecting point of the two vertical section steel wire ropes on the hoisting container and a gravity center of the hoisting container;
bi(i=1,2) is a vertical distance between upper and lower surfaces of the hoisting container and the gravity center of the hoisting container;
ksi(i=1,2,3,4) is a transverse equivalent stiffness of four pairs of spring-damping models; and
csi(i=1,2,3,4) is a transverse equivalent damping coefficient of the four pairs of spring-damping models.
2) A hoisting process is defined as a positive direction, and in the process of hoisting or descending the hoisting container, the lengths of the two vertical section steel wire ropes 5 are shown as follows:
lh1=lh10−lr1−u1 sin(φ1) (1); and
lh2=lh20−lr2−u2 sin(φ2) (2), wherein
lh10 and lh20 are initial lengths of the two vertical section steel wire ropes.
3) A hoisting subsystem generalized vector q=[xc,yc,θ] is defined, wherein xc and yc are respectively vertical displacement and horizontal displacement of the gravity center of the hoisting container 6, θ is an anticlockwise rotation angle of the hoisting container 6, and a Lagrange's dynamical equation of the hoisting subsystem is shown as follows:
wherein
T, U and D are respectively the kinetic energy, potential energy and Rayleigh's dissipation function of the hoisting system, and Q is a hoisting subsystem nonpotential generalized force not including damping.
4) Tangential point displacement between the floating hoisting sheave and the left string rope is lr1+u1(1+sin φ1), and tangential point displacement between the floating hoisting sheave and the left vertical section steel wire rope is lr1+u1(1+sin φ1).
Displacement of the left string rope in a position of s unit length distance is shown as follows:
Similarly, displacement of the left vertical section rope in a position of y unit length distance is shown as follows:
5) According to formulas (4) and (5), kinetic energy formulas of the left string rope and the left vertical section steel wire rope are respectively shown as follows:
wherein
in the formulas, ρ is unit mass of the steel wire rope.
6) Tangential point displacement between the floating hoisting sheave and the right string rope is lr2−u2 sin φ2, and displacement of the right string rope in the position of the s unit length distance is shown as follows:
Tangential point displacement between the floating hoisting sheave and the right vertical section steel wire rope is lr2+u2(1+sin φ2), and displacement of the right vertical section rope in the position of the y unit length distance is shown as follows:
7) According to formulas (8) and (9), kinetic energy formulas of the right string rope and the right vertical section steel wire rope are respectively shown as follows:
8) Kinetic energy formulas of the left and right floating hoisting sheaves are shown as follows:
in the formulas, m1 and m2 are respectively masses of the left and right floating hoisting sheaves, r1 and r2 are respectively radii of the left and right floating hoisting sheaves, and I1 and I2 are respectively rotational inertias of the left and right floating hoisting sheaves.
A kinetic energy formula of the hoisting container is shown as follows:
Tc=½mc{dot over (x)}c2+½mc{dot over (y)}c2+½Ic{dot over (θ)}c2 (14), wherein
in the formula, mc is a mass of the hoisting container, and Ic is a rotational inertia of the hoisting container.
9) A potential energy formula of the left steel wire rope is shown as follows:
Ui1=½ρglh1[xc−α1θc)+lr1+(1+sin φ1)u1]−½ρglc1(lr1+u1 sin φ1+lr1)sin φ1+½kc1(lr1−u1 sin φ1−lr1)2+½kh1[(xc−α1θc)−lr1−(1+sin φ1)u1]2 (15); and
a potential energy formula of the right steel wire rope is shown as follows:
Ui2=½ρglh2[xc−α2θc)+lr2+(1+sin φ2)u2]−½ρglc2(lr2+u2 sin φ2+lr2)sin φ2+½kc2(lr2−u2 sin φ2−lr2)2+½kh2[(xc−α2θc)−lr2−(1+sin φ2)u2]2 (16); wherein
in the formulas, kc1 and kh1 are respectively stiffness of the left string rope and the left vertical section steel wire rope, and kc2 and kh2 are respectively stiffness of the right string rope and the right vertical section steel wire rope.
Potential energy formulas of the left and right floating hoisting sheaves are respectively shown as follows:
Uh1=m1gu1 (17), and
Uh2−m2gu2 (18).
Potential energy of the hoisting container system includes the potential energy of the hoisting container and the potential energy of a flexible cage guide, and a formula is shown as follows:
Uc=mcgxc+½ks1(yc−b1θc)2+½ks2(γc+b2θc)2+½ks3(γc−b1θc)2+½ks4(γc+b2θc)2 (19).
10) Rayleigh's dissipation energy formulas of left and right ropes are respectively shown as follows:
Dl1=½cc1(ir1−{dot over (u)}1 sin φ1−ir1)2+½ch1[{dot over (x)}c−a1{dot over (θ)}c)−ir1−(1+sin φ1){dot over (u)}1]2 (20); and
Dl2=½cc2({dot over (l)}r2−{dot over (u)}2 sin φ2−ir12)2+½ch2[({dot over (x)}c+a2{dot over (θ)}c)−{dot over (l)}r2−(1+sin φ2){dot over (u)}2]2 (21), wherein
in the formulas, cc1 and ch1 are respectively damping coefficients of the left string rope and the left vertical section steel wire rope, and cc2 and ch2 are respectively damping coefficients of the right string rope and the right vertical section steel wire rope.
A Rayleigh's dissipation energy formula of the hoisting container system is shown as follows:
Dc=½cs1({dot over (y)}c−b1{dot over (θ)}c)2+½cs2({dot over (y)}c+b2{dot over (θ)}c)2+½cs3({dot over (y)}c−b1{dot over (θ)}c)2+½cs4({dot over (y)}c+b2{dot over (θ)}c)2 (22).
Based on the above, the kinetic energy, the potential energy and the Rayleigh's dissipation energy of the hoisting subsystem are respectively shown as follows:
T=Tl
U=Ul1+Ul2+Uh1+Uh2+Uc (24), and
D=Dl1+Dl2+Dc (25).
11) The above formulas are substituted into a general equation:
M{umlaut over (q)}+C{dot over (q)}+Kq=F (26), wherein
in the formula, {circumflex over (q)},{dot over (q)} and q are respectively a generalized acceleration, speed and displacement, and M, C, K and F are respectively a mass matrix, a damping matrix, a stiffness matrix and a non-potential force of the hoisting subsystem, so that following formulas are obtained:
12) A system equation is simplified. In the modeling process of the hoisting subsystem, if it is assumed that no offset load condition exists, i.e., a1=a2, and further, when the anticlockwise rotation angle of the hoisting container is 0, the tension of the two steel wire ropes is consistent; and therefore, formula (30) may be simplified as
(M31{umlaut over (x)}c+M33{umlaut over (θ)})+(C31{dot over (x)}c+C33{dot over (θ)})+(K31xc+K33θ)=F31 (31), wherein
in the formula, Mij, Kij and Fij are respectively elements of the mass matrix, the damping matrix, the stiffness matrix and the non-potential force, i=1,2,3, and j=1,2,3.
Pose leveling of the hoisting container is regulated by two hydraulic executors, so that u1=u=−u2, an inclination angle θ of the hoisting container is a controlled variable, and formula (31) may be further simplified as:
A{umlaut over (θ)}+B{dot over (θ)}+Cθ=Qii+Wii+Ru+F0 (32), wherein
in the formula,
kh1 and kh2 are much greater than ch1 and ch2, so that formula (32) may be further simplified as:
A{umlaut over (θ)}+B{dot over (θ)}+Cθ=Ru+F0 (33).
For the hoisting subsystem, a state variable is selected to be x1=[x1,x2]T=[θ,{dot over (θ)}]T so that a dynamic model of the hoisting subsystem may be converted into a state space form:
y1=x1, wherein
in the formulas, h1=B/A, h2=C/A, h3=R/A, and f=F0/A.
A building assumption of the above model is that: for the hoisting subsystem, both θ and {dot over (θ)} are bounded.
Further, the mathematical model of the electrohydraulic servo subsystem in step 2 is as follows.
The electrohydraulic servo subsystem includes a proportional servo valve in a floating hoisting sheave system and a double-outlet-rod hydraulic cylinder. It is assumed that for the electrohydraulic servo subsystem, a displacement reference signal xp, a speed {dot over (x)}p, an acceleration {umlaut over (x)}p and a jerk of the hydraulic cylinder are all bounded.
A flow rate continuity equation of the double-outlet-rod hydraulic cylinder is as follows:
wherein
in the formula, Ap is an effective acting area of a hydraulic cylinder piston, Ctl is a total leakage coefficient of the hydraulic cylinder, xp is displacement of a hydraulic cylinder piston rod, Vt is a total volume of an oil inlet cavity and an oil return cavity of the hydraulic cylinder, βe is an effective volume elasticity modulus of oil liquid in the hydraulic cylinder, PL=p1−p2, and is load pressure drop of the hydraulic cylinder, p1 is pressure flowing into the hydraulic cylinder, p2 is pressure flowing out of the hydraulic cylinder, QL=Q1−Q2, and is a load flow rate, Q1 is a flow rate flowing into the hydraulic cylinder, and Q2 is a flow rate flowing out of the hydraulic cylinder.
According to the Newton's second law, a load force balance equation of an electrohydraulic servo system is as follows:
−m{umlaut over (x)}p−Bp{dot over (x)}p+ApPL=FL (35),
wherein FL is a force acting on the floating hoisting sheaves by a double-rod hydraulic cylinder, m is a total mass of the floating hoisting sheaves, and Bp is a viscous damping coefficient of the hydraulic cylinder.
For the electrohydraulic servo subsystem, a state variable is selected to be x2=[x3,x4,x5]T=[xp,{dot over (x)}p,PhL]T, x2=[x3,x4,x5]T=[xp,{dot over (x)}p,PhL]T so that a kinetic model of the electrohydraulic servo subsystem may be converted into a state space form:
y2=x3, wherein
in the formulas, a1=Ap/m, a2=Bp/m, a3=1/m, a4=4βeAp/Vt, a5=4βeCtl/Vt, and a6=4βe/Vt, so that control input u in formula (33) may be obtained.
Further, a concrete design of outputting the flatness characteristics of the nonlinear system in step 3 is as follows.
The following nonlinear system is considered:
{dot over (x)}=f(x,u) (37), wherein
in the formula, x is the system state variable, and u is the system control input with the same dimension as system output y.
If the following system output y exists
y=P(x,{dot over (u)},ü, . . . u(p)) (38),
the system state variable x and the system control input u may be expressed as equation forms of the system output and finite differential thereof:
x=P(y,{dot over (y)},ÿ, . . . ,y(q)) (39), and
u=Q(y,{dot over (y)},ÿ, . . . ,y(q+1)) (40).
Formula (37) is called as flatness. The output of this system is flatness output.
Further, a concrete design of the post leveling flatness controller of the double-rope winding type ultra-deep vertical shaft hoisting subsystem in step 4 is as follows.
According to a design method of the flatness controller, in the hoisting subsystem (34), the system output is y1=x1, and the system control input is uh=x3.
For the hoisting subsystem, a flatness equation from y1, {dot over (y)}1 and ÿ1 to the system state variable x1 and the system control input uh is as follows:
An expected state variable of the hoisting subsystem is defined according to x1d=[x1d,x2d]T=[y1d,{dot over (y)}1d]T in the formula, y1d represents the system expected output, i.e., a reference signal, and a dynamical equation of a system expected state variable x1d is as follows:
System open-loop input uhd is as follows:
uhd=(h1{dot over (y)}1d+h2y1d−f+ÿ1d)/h3 (42).
The system state tracking error is defined as z1=[z1,x2]T=[x1d−x1,x2d−x2]T, and a dynamical equation of the system tracking error is as follows:
If uhd=uh, we may acquire
By writing the formula as a matrix form, it is:
ż1=Ahz1 (45), wherein
in the formula,
Ah is a Hurwitz matrix, and an error z1 exponentially approaches to 0. An approaching speed may not be only in accordance with the open-loop control input, so that control input with state feedback is defined as
in the formula, K1[k1,k2], so that a system tracking error dynamical equation with the state feedback is as follows:
ż1=Ahkz1 (47), wherein
in the formula,
By properly selecting a system control gain matrix K1, a matrix Ahk is enabled to be the Hurwitz matrix. At the moment, the system tracking error z1 may exponentially approach to 0.
A hoisting subsystem control rule may be summarized as follows:
Further, a design of the position closed-loop flatness controller of the electrohydraulic servo subsystem in step 5 is as follows.
According to the electrohydraulic servo subsystem (36), the system output is y2=y3, and the system control input is uL=QL, so that the following flatness equation of the control input uL may be obtained:
The system expected state variable is defined. In the formula, y2d is the system expected output, i.e., the reference signal. That is, a dynamical of the system expected variable x2d=[x3d,x4d,x5d]T is:
Thus the system open-loop input uLd may be obtained as follows:
The system tracking error z2=[z3,z4,z5]T=[x3d−x3, x4d−x4,x5d−x5]T is defined. Therefore, a dynamical of the system tracking error is:
When uLd=uL, we may acquire
By writing the formula into a matrix form, it is:
ż2=ALz2 (54), wherein
in the formula,
Further, the control input with the state feedback is defined as
in the formula, K2[k3,k4,k5]T. A tracking error dynamical equation with the state feedback is as follows:
ż2=ALkz2 (56), wherein
in the formula,
The proper control gain matrix K2 is selected so that the matrix ALK is the Hurwitz matrix, and the system tracking error z2 exponentially approaches to 0. Therefore, the following control formula of the electrohydraulic servo subsystem is obtained:
Compared with an existing popular design method of the backstepping controller, the present invention has the advantages that the derivation process of the system state variables is omitted, so that the design process of the controller is greatly simplified; the response time of the controller may be shortened, and the hoisting container may fast reach a leveling state; in an application process of the system, sensor measurement noise and system non-modeling characteristics may be amplified through state variable derivation, so that the tracking errors may be reduced through the design of the flatness controller; the control process is more precise; and good control performance is ensured.
The present invention will be described in detail with reference to the accompanying drawings and a concrete embodiment.
As shown in
For control parameters of a flatness controller, K1=[k1,k2]=[20,10], and K2=[k3,k4,k5]=[3*1014,2*1012,2].
For control parameters of a backstepping controller, k1=20, k2=20, k3=300, k4=280, and k5=260.
An initial angle of the hoisting container is set to be 5°.
As shown in
1) A state space form of a kinetic model of a hoisting subsystem is:
y1=x1, wherein
in the formula, h1=B/A, h2=C/A, h3=R/A, and f=F0/A.
2) A state space form of a kinetic model of an electrohydraulic servo subsystem is:
y2=x3, wherein
in the formula, a1=Ap/m, a2=Bp/m, a3=1/m, a4=4βeAp/Vt, a5=4βeCtl/Vt and a6=4βe/Vt.
3) A system state variable x and a system control input u may be expressed as the following equation form of the system flatness characteristic output and a finite differential thereof:
x=P(y,{dot over (y)},ÿ, . . . y(q)) (39), and
u=Q(y,{dot over (y)},ÿ, . . . ,y(q)) (40).
4) A concrete design of a pose leveling flatness controller of a double-rope winding type ultra-deep vertical shaft hoisting subsystem is as follows:
5) A design of a position closed-loop flatness controller of the electrohydraulic servo subsystem is as follows:
According to parameter input of the concrete embodiment, the obtained leveling performance of the hoisting container of the flatness controller is shown in
A pose leveling control design of the hoisting container of the backstepping controller is as follows:
A position closed-loop control process of the electrohydraulic servo subsystem of the backstepping controller is as follows:
According to parameter input in the concrete embodiment, leveling performance of the hoisting container of the backstepping controller is shown in
From the angle tracking performance of the hoisting containers of the two controllers, the hoisting containers may both reach a leveling state in a certain time, but the flatness controller enables the hoisting container to reach the leveling state in 70 ms, and the backstepping controller enables the hoisting container to reach a stable state in 450 ms. From the position tracking performance of two hydraulic cylinders, the tracking error of the backstepping controller is greater than that of the flatness controller. Based on the above, the control performance of the flatness controller is superior to that of the backstepping controller.
Number | Date | Country | Kind |
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201910284619.2 | Apr 2019 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2019/105589 | 9/12/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/206931 | 10/15/2020 | WO | A |
Number | Name | Date | Kind |
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20170305722 | Zhu et al. | Oct 2017 | A1 |
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102602838 | Jul 2012 | CN |
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104444707 | Mar 2015 | CN |
104763694 | Jul 2015 | CN |
109334380 | Feb 2019 | CN |
110145501 | Aug 2019 | CN |
2011101938 | May 2011 | JP |
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Zhu_2017 (Wire Rope Tension Control of Hoisting System Using a Robust Nonlinear Adaptive Back stepping Control Scheme, ISA Transactions 72 (2018) 256-272 available online 2017) (Year: 2017). |
Kim_2015 (Flatness-Based Nonlinear Control for Position Tracking of Electrohydraulic Systems, IEEE/ASME Transactions on Mechatronics, vol. 20, No. 1 Feb. 2015). (Year: 2015). |
“International Search Report (Form PCT/ISA/210) of PCT/CN2019/105589,” dated Jan. 15, 2020, pp. 1-5. |
Number | Date | Country | |
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20210070586 A1 | Mar 2021 | US |