Information
-
Patent Grant
-
6595494
-
Patent Number
6,595,494
-
Date Filed
Monday, July 2, 200124 years ago
-
Date Issued
Tuesday, July 22, 200322 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Buskop Law Group
- Buskop; Wendy
-
CPC
-
US Classifications
Field of Search
US
- 254 900
- 254 277
- 254 377
- 254 285
- 254 387
-
International Classifications
-
Abstract
The invention is a hoisting device for a vessel with a mast in the form of a tube or sleeve with fixed cable blocks on the top side, a trolley with moveable pulleys, a feature on the bottom side for gripping a load, a hoisting system with at least a hoisting cable and a winch, wherein the hoisting cable is guided over the cable blocks and pulleys of both the mast and the trolley in order to move the trolley relative to the mast with the aid of the hoisting system, and a compensator located in the mast in the form of a pneumatic or hydraulic cylinder for damping movements of the vessel as a result of heave and beating of the waves characterized in that the hoisting cable is guided over cable pulleys that are connected to the ends of the compensator.
Description
FIELD OF THE INVENTION
The present invention relates to a hoisting device, provided with a mast, on the top side provided with cable blocks; a trolley, which is movably fixed on the mast, on the top side is provided with cable blocks; and on the bottom side is provided with means for gripping a load; hoisting means, at least equipped with a hoisting cable and a winch, said hoisting cable being guided over the cable blocks of both the mast and the trolley, and it being possible to move the trolley relative the mast with the aid of the hoisting means; and a compensator, in the form of a pneumatic or hydraulic cylinder, for damping movements of the vessel as a result of heave and beating of the waves.
BACKGROUND OF THE INVENTION
Various hoisting devices are known from the prior art. These hoisting devices are used in the offshore industry as drilling masts on, for example, drilling vessels. When, in use, a drill string is attached to the bottom side of a trolley, also known as a traveling block, the compensator has to compensate for the movements of the vessel relative to the seabed. The drill string itself will rest at least partially in the earth's surface during the drilling and will make a minimal movement relative to the earth's surface. The vessel, on the other hand, does move under the influence of the waves and the flow of the water.
According to the prior art, the compensator is generally placed between two blocks or trolleys, both of which can move relative to the mast. In this case the top trolley will be provided with cable pulleys, which can be moved relative to the mast with the aid of a hoisting cable. The bottom trolley will be attached to the top trolley by means of the compensator. When in this construction forces are exerted by the drill string upon the bottom trolley, these forces will be transmitted only partially to the top trolley.
The compensator generally used operates hydro-pneumatically. The hydro-pneumatic compensator will therefore be connected to a compressed air device by means of hoses, pipes and the like. A relatively large stroke volume is necessary for good functioning of such a compensator. Since both blocks or trolleys move relative to the mast, the compensator will also be able to move relative to the mast, which is a disadvantage. The connections of the compressed air device to the compensator must in fact also be able to move relative to the mast. This requires the use of, for example, flexible hoses and pipes, and all that makes the connection relatively complex, and therefore expensive.
SUMMARY OF THE INVENTION
It is a first object of the present invention to provide for a hoisting device according to the type mentioned in the preamble, in which the connections of a compressed air device to the compensator can be fitted at a stationary point.
That object is achieved in the present invention by the fact that the hoisting cable is guided over cable pulleys which are connected to the end of the compensator, all the above in such a way that force can be exerted upon the hoisting cable with the aid of the compensator.
That means that the compensator is no longer placed between the trolleys which are attached to the mast, but that the compensator acts directly upon the hoisting cable. The compensator can be connected by a first end to a stationary section of the mast. At the other end, the compensator is connected to the hoisting cable by way of cable pulleys. Tension can thus also be applied to the hoisting cable by means of the compensator.
The advantage of these measures is in the first place that the compensator can be fastened in a fixed position in the vicinity of the mast. The connection of the compressed air device to the compensator can therefore be made a t one point. That makes a relatively simple and cheap construction possible.
The hoisting device according to the invention can be improved further by the device comprising at least two compensators, each of which is connected to cable pulleys at its end.
The effect of this measure is that the device acquires greater redundancy. If the compensator in a device according to the prior art breaks down, the drilling operations must be stopped immediately With a hoisting device according to the invention, containing more than one compensator, it is possible to continue working should one of the compensators break down. The cylinder of the compensator which fails is locked in that case. Locking the compensator will mean that the stroke of the bottom trolley is reduced, but because one or more compensators that are still active remain, the device does not have to be shut down.
It is advantageous according to the invention for the mast to be designed in the form of a tube or sleeve, and for the compensator(s) to be place in the mast.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will be described further with reference to the appended drawings, in which:
FIG. 1
shows the hoisting device according to the present invention;
FIG. 2
shows a diagrammatic view of the fastening of the rods as described on page
10
, lines
26
-
34
;
FIG. 3
shows a diagrammatic view of the operation of the riser connect winch via the compensator to the riser;
FIG. 4
shows the case where four loose pulleys are attached to the trolley;
FIG. 5
shows the case where two loose pulleys are attached to the trolley and two loose pulleys are attached to the mast head;
FIG. 6
shows the case where four loose pulleys are attached to the mast head;
FIG. 7A-7B
shows a front view of a possible embodiment of the loose pulleys;
FIG. 8
shows a side view of one of the loose pulleys according to
FIG. 7A
;
FIG. 9
shows a second embodiment of loose pulley;
FIG. 10
shows diagrammatically the run of the hoisting cable over the various pulleys, in the case where four loose pulleys are attached to the trolley;
FIG. 11
shows diagrammatically a second possibility for reeving the hoisting cable;
FIGS. 12
a
,
12
b
and
12
c
show the relationship between the number of parts of hoisting cable between the mast head and the trolley, on the one hand, and the number of parts of connecting cable between the mast head and solid ground, on the other hand;
FIGS. 13
a
-
13
e
show stepwise the transition form a situation in which on compensation occurs to a situation in which full compensation occurs with the aid of the connecting cable;
FIGS. 14
a
-
14
d
show stepwise the transition from a situation with full compensation using the connecting cable to a situation without compensation;
FIGS. 15-16
show diagrammatically the possibility of placing objects on the ground beneath the vessel using the hoisting device with passive compensation according to the present invention, fixed on a vessel.
DETAILED DESCRIPTION
There is generally sufficient space in the mast on a drilling vessel or a comparable vessel for placing the compensator. That means that the compensator itself will not require any additional space. In addition to the advantage of the space gain achieved, it is important that the mast remains readily accessible from all sides through the placing of the compensator in the mast. The compensator thus does not constitute any obstacle to, for example, the supply of equipment to the mast.
In the devices according to the prior art it is customary for a hoisting cable to be attached to a fixed point at one end. The other end of the hoisting cable is then wound around a winch. If this winch breaks down, it is no longer possible to work with the device.
It is therefore advantageous for the hoisting means to be provided with two winches, each end of the hoisting cable being wound onto a separate winch. By now winding the two ends onto a separate winch, it is possible to achieve the same cable speed at a relatively low speed of revolution of the winches. That means an enormous reduction in the wear on the cable, with the result that the cable does not have to be replaced as often.
Moreover, by adding the second winch, redundancy is provided in the system. Should one of the winches fail, then the hoisting device is not unusable, but it is possible to continue working with a single winch. It is advantageous for the winches to be driven by a plurality of relatively small motors.
For example, it is possible to equip the winches on both sides with electric motors which engage with a pinion in a toothed wheel of the winch. First, this has the advantage that such electric motors are commercially available. For the use of the hoisting device it is therefore not necessary to develop a special, and therefore expensive, hoisting winch. Secondly, the relatively small motors have a low internal inertia, which means, for example, that when the direction of rotation of the winch is reversed less energy and time are lost during the reversal.
In the case of a hoisting device according to the prior art of the type mentioned in the preamble, finding the optimum compromise between speed and power is a known problem. The hoisting cable is guided in such a way over the cable blocks in the mast and on the trolley that several cable parts extend between the mast and the trolley. In this case the more wire parts are present between the mast and the trolley, the greater will be the load that can be lifted with the hoisting device if the hoisting winch remains unchanged. However, in this case the more wire parts are present between the mast and the trolley, the lower will be the speed at which the trolley can be moved relative to the mast.
In order to find a good compromise between speed and lifting power, it is generally decided to provide the hoisting device with relatively heavy winches. The heavy winches ensure that the requirement of being able to move the trolley up and down rapidly can be met in every case. However, that also means that a substantial part of the lifting power is not being utilized for a substantial part o f the time. In other words, the device is actually provided with too heavy—and therefore too expensive—winches to be able to reach sufficient speed occasionally.
It is therefore a further object of the present invention to provide a hoisting device of the type mentioned in the preamble. By means of which, on the one had, a relatively heavy load can be lifted and on the other hand, which can be operated at a relatively high speed, while the hoisting means can be of a relatively light and cheap design.
The object is achieved in the present invention by the fact that the hoisting cable is also guided over loose pulleys, which can be moved between a first position, in which the loose pulleys are connected to the mast, and a second position, in which the loose pulleys are connected to the trolley.
The effect of this measure is that the number of wire parts between the mast and the trolley can be set as desired. When the loose pulleys are attached to the mast, few wire parts will extend between the mast and the trolley, and a relatively low weight can be lifted. When the loose blocks are attached to the trolley, a relatively large number of wire parts will extend between the mast and the trolley, and the trolley can be moved a t a relatively low speed relative to the mast. Since the hoisting cable is guided over the pulleys and the pulleys can be attached as desired to the mast or to the trolley, the hoisting cable does not have to be reeved again. That means that the desired number of wire parts can be set in a relatively short time.
It is possible according to the invention for the loose pulleys to be attached symmetrically relative to the center of the mast.
This ensures that the forces exerted upon the cables are also transmitted symmetrically to a mast, which means that no additional bending loads are exerted upon the mast.
It is possible according to the invention for the loose pulleys to be accommodated in a housing, which at least on the bottom side is provided with locking elements for fixing the pulleys on the trolley. The loose pulleys are pulled automatically into their first position, in contact with the mast, by tension in the hoisting cable. It is therefore sufficient to provide the bottom side of the pulleys with locking elements.
It is advantageous for the locking elements to be equipped with a hydraulic actuation device. The use of a hydraulic actuation device means that the locking pins can be remotely controlled.
The hoisting device according to the invention is further improved by the fact that the hoisting device is provided with a connecting cable, for connecting the vessel to a stationary section, such as the top side of the riser, which connecting cable is guided over the cable pulleys connected to the end of the compensator, in order to be able to exert a force upon the compensator with the connecting cable.
The term ‘stationary section’ according to this description is intended to convey a section which forms part of or is connected to the seabed.
The connecting cable will be fitted in such a way that when the vessel moves upwards relative to the seabed, additional force is applied to the compensator, so that its length increases. The pulleys connected to the compensator consequently move to the topside of the mast, so that a load connected to the hoisting cable will move downwards. When the vessel moves downwards, the opposite occurs. Since the connecting cable is connected to a stationary section, the load itself will not move relative to the seabed. The heave can be compensated for entirely with the aid of the connecting cable. It is obvious to connect the connecting cable to the topside of the riser. In that case the connecting cable could also e called a “riser connect winch.
It is further possible for each end of the connecting cable to be wound onto a separate winch”.
It is further advantageous to provide one of the winches with a slip brake, for paying out the connecting cable when a maximum pulling force in the connecting cable is exceeded. The slip brake ensures that a maximum pulling force can be applied to the connecting cable if that is desired in use. If the force on the cable becomes higher, the winch will pay out the cable so that the pulling force does not exceed the previously set value.
It is further advantageous for the connecting cable also to be guided over loose pulleys, which are movable between a first position, in which the loose pulleys are connected to the mast, and a second position, in which the loose pulleys are connected to the stationary section, such as the top side of the riser.
For good functioning of the heave neutralization by means of the connecting cable, the working length of the connecting cable must be adapted to the working length of the hoisting cable. That means that the moment the number of parts of the hoisting cable between the mast and the trolley is changed, it must also be possible to change the number of parts of the connecting cable between solid ground (riser) and the mast.
According to the invention, it is further possible for the mast to be provided at the topside, on both sides of the hoisting cable, with a fastening for attaching a pull rod or pull cable. These fastenings can each be used for coupling a pull rod, for example a drill pipe, which pull rods are connected by means of a clamp at the bottom side. Said clamp can be used for clamping, for example, the drill string. This produces in a simple and advantageous manner a system that ensures that a load can be attached to the mast, while the hoisting block above the load is free for carrying out hoisting operations.
The present invention in a second aspect relates to a method, by means of a passive compensator, for placing an object on the ground.
The method according to the present invention is characterized in that: the compensator is placed under a tension that is equal to the underwater weight of the object that has to be taken downwards by the hoisting device,
the object is moved downwards by paying out the hoisting cable with the aid of the winch,
the hoisting cable continues to be paid out until the object makes contact with the bottom. At that moment a switch-over is made to the low gas pressure system,
the object now remains standing on the seabed at a previously set gas pressure.
In the manner described above it is possible for a heavy object to be place in a very controlled manner on the ground beneath a vessel. The danger of an object hitting the ground with great force and consequently being damaged is minimized in this way.
FIG. 1
shows the hoisting device
1
according to the present invention. The hoisting device
1
comprises a mast
2
. In the description below the term mast will always be used, but it must be understood that any other suitable device, such as, for example, a tower, could also be used.
The topside of the mast
2
is formed by a masthead
3
. A large number of cable pulleys are fixed in the masthead
3
. First, two cable pulleys
4
are fitted on an axis
41
. Below that, on the rear side of the mast, four cable p pulleys
5
are mounted on an axis
51
. On the front side of the mast, four cable pulleys
6
are mounted on an axis
61
. Furthermore, a middle pulley
7
is fixed on the front side of the mast, the axis of said pulley
7
being substantially perpendicular to the axis of the pulleys
4
,
5
, and
6
.
The hoisting device further comprises a trolley
10
. Said trolley
10
can move along a guide
11
relative to the mast
2
. On the bottom side, the trolley
10
is provided with a bracket or hook
12
, or some other suitable means, to which a load to be hoisted can be attached.
FIG. 1
shows the case in which a top drive
13
with a drill string
14
fixed below it is attached to the hook
12
. On the top side, the trolley
10
is provided with two cable pulleys
15
. The trolley
10
is connected to the mast head
3
by the cable
16
, which runs by way of several reevings between the cable pulleys
15
on the trolley and the various cable pulleys in the mast head
3
.
In addition to the above mentioned cable pulleys
4
,
5
,
6
,
7
and
15
, four “loose pulleys”
17
are also present in the hoisting device
1
. These loose pulleys
17
may be attached as desired to the mast head
3
or to the trolley
10
. The coupling of the loose pulleys
17
to the mast head
3
or to the trolley
10
is shown in detail in
FIGS. 4-9
.
The advantage of the presence of the loose pulleys
17
is that the number of wire parts of the cable
16
that extend between the mast head
3
and the trolley
10
can be varied. If the loose pulleys
17
are attached to the mast head
3
, a limited number of wire parts will extend in the direction of the trolley
10
. That means that, on the one hand, a relatively limited weight can be lifted with he aid of the hoisting device, but, on the other hand, the trolley
10
can be moved relatively quickly in the direction of the mast head
3
. If the loose pulleys
17
are attached to the trolley
10
, a relatively large number of wire parts will extend from the mast head
3
in the direction of the trolley
10
. That means that a relatively great weight can be lifted with the aid of the trolley
10
, but that said trolley
10
will be moved at a relatively slow speed relative to the mast head
3
. By distributing the number of loose pulleys
17
as desired over the mast head
3
and the trolley
10
, it is ensured that both the weight to be lifted with the hoisting device and the speed at which the trolley
10
can be moved relative to the mast head
3
are adjustable.
In the prior art a known problem is that a hoisting device often has to be equipped with a relatively large drive, in order to be able to achieve a workable compromise between the maximum lifting power and the minimum speed to be achieved. This problem is solved by the “loose pulleys” according to the present invention.
In the hoisting device
1
according to
FIG. 1
the cable
16
extends from a first hoisting winch
18
in the direction of the mast head
3
. The hoisting winch is also known as a draw work. The hoisting cable
16
is subsequently guided back to a second hoisting winch
19
. In the prior art it is customary for an end section of the hoisting cable
16
to be fixed at a fixed point, the other end being rolled up on a hoisting winch. Several advantages can be obtained by making use of two hoisting winches
18
,
19
, as in the hoisting device
1
. In order to achieve a certain speed of the trolley relative to the mast head
3
, the speed of rotation of the hoisting winches
18
and
19
can be kept twice as low as it could if only one hoisting winch were used. The effete that can be obtained by keeping the speed of the hoisting winches
18
,
19
relatively low is that little wear will occur in the cable
16
. Should one of the two hoisting winches fail during use, work can continue using another hoisting winch. In the prior art the failure of a hoisting winch immediately means that the hoisting device can no longer be used. The hoisting winches
18
,
19
are preferably driven by electric motors. In the case of each hoisting winch, for example, each side of the hoisting winch
18
,
19
can be provided with such a motor. That means that each hoisting winch is driven by
2
electric motors. First, this has the advantage that the electric motors to be used can be kept relatively small, which means that these motors do not have to be designed specifically for the hoisting purposes, but will be in stock on the market. Secondly, the use of the relatively small motors has the effect that the internal inertia in the motors is kept low. That means that when the direction of rotation of the winches
18
,
19
is reversed the internal inertia of the drive elements themselves will not give rise to problems.
In
FIG. 1
, in addition to the cable pulleys mentioned, there is further a first set of two and a second set of two cable pulleys
20
, connected to the top side of two compensators
21
, The compensators
21
are connected at the bottom side in the connection point
22
to the mast
2
. The hoisting device
1
according to the present invention can advantageously be used for numerous hoisting operations. The hoisting device
1
is particularly advantageous when used in the case of drilling operations, from a vessel. The reason for this is that, particularly in the case of such drilling operations, in some parts of the drilling processes has to be possible for a very great hoisting force to be applied, and that in other parts of the drilling process the speed at which the trolley can move relative to the mast in the most important factor. In the case of hoisting devices which are used on such drilling vessels, it is common to place a compensator in the device. Said compensator is generally fitted on the bottom side of the trolley
10
. A device is then place on the bottom side of the compensator, to which device, for example, the top drive of a drill string can be connected. By means of such a fastening of the compensator, the compensator will move relative to the mast. For good functioning, the compensator must be connected to supply means for compressed air. When the compensator moves relative to a mast, this compressed air installation must be connected in a complex—and therefore relatively expensive—manner to the compensator, for example by means of flexible hoses and the like.
According to the invention, it has now been decided to fit the compensators
21
in the mast
2
, in which case the bottom side
22
of the compensators will be attached to a stationary point of the mast
2
. The position of the bottom side of the compensators relative to the mast is therefore the same at all times. That means that the installation for supplying air pressure can always be connected to the compensators
21
at the same point. This ensures that the coupling between the air pressure installation and t h e compensators can be made many times simpler that is the case in the prior art.
Two compensators
21
are deliberately illustrated in the mast. The device
1
can function extremely well with only one compensator
21
, but the addition of at least a second compensator is advantageous. Should one of the two compensators fail to function or break down, it is still possible to go on working with the aid of the device. In the prior art the breakdown of the compensator meant immediate stoppage of the hoisting device. That is prevented with the invention.
The hoisting device according to
FIG. 1
is further provided with a connecting cable, which provides for a connection between solid ground and the pulleys
20
which are connected to the compensators
21
. The connecting cable is omitted in
FIG. 1
in order to keep the drawing clear to view. The functioning of the connecting cable is explained with reference to FIG.
3
.
The mast according to
FIG. 1
is illustrated diagrammatically in FIG.
2
. The mast
2
is provided with fastenings
101
on the top side. These fastenings
101
can each be used for connecting a pull rod, for example a length of drill pipe
102
, which pull rods are connected at the bottom side by means of a clamp
103
. Said clamp
103
can be used for clamping, for example, the drill string
14
, at a moment when the drill string does not need to move up and down with the aid of the trolley
10
. This is a simple and advantageous way of producing a system which ensures that a load can be attached to the mast
2
, while the hoisting block
10
above the load is free for carrying out hoisting operations.
FIG. 3
shows a diagrammatic side view of the drill mast according to
FIGS. 1 and 2
. In addition to the hoisting cable
16
, the connecting cable
105
can also be seen. This connecting cable
105
is guided over the cable pulleys
20
, which are connected to the end of the compensator
21
. The object of this is to be able to exert a force on the compensator
21
with the connecting cable
105
. The presence of the connecting cable
105
means that there is a connection between the pulleys
20
and the seabed, or a section that is connected to the seabed.
The connecting cable
105
will be fitted in such a way that when the vessel moves upwards relative to the seabed, additional force is exerted upon the compensator
21
. This makes the compensator
21
longer. The pulleys
20
connected to the compensator
21
move in the direction of the mast head
3
. This releases a section of the hoisting cable that was clamped in the mast
2
between the top side of the mast and the pulleys
20
, so that a load connected to the hoisting cable
16
moves downwards. When the vessel moves in the direction of the seabed, the opposite occurs. Since the connecting cable
105
is connected to a stationary section, the load itself will not move relative to the seabed. The heave can be compensated for completely with the aid of the connecting cable.
It is also possible foe each end of the connecting cable
105
to be wound onto a separate winch
106
,
107
. In use, it is advantageous if the connecting cable can either be hauled in/paid out very quickly or the hauling in of the cable can be carried out with great force. The placing of the connecting cable
105
in position and the operation of the winches
106
and
107
are explained with reference to
FIGS. 13
a
-
13
e.
The possibility of varying the number of hoisting parts between the mast head
3
and the trolley
10
is built into the system of the hoisting cable
16
. This possibility is discussed in detail with reference to
FIGS. 4-9
. For good functioning of the heave neutralization by means of the connecting cable
105
, the working length of the connecting cable
105
must be adapted to the working length of the hoisting cable
16
. In other words, the moment the number of parts of the hoisting cable
16
between the mast
2
and the trolley
10
is changed, it must also be possible to change the number of parts of the connecting cable
105
between solid ground (riser)
78
and the mast
2
.
FIG. 4
illustrates the case where four loose pulleys
17
are attached to the trolley
10
. It can be seen in
FIG. 4
that four pulleys
17
are attached to the trolley
10
. This means that twelve wire parts extend between the trolley
10
and the mast head
3
.
FIG. 5
shows the case where two loose pulleys
17
are attached to the mast head
3
and two loose pulleys
17
are attached to the trolley
10
. In this case eight wire parts will extend between the mast head
3
and the trolley
10
.
FIG. 6
shows the case where four loose pulleys
17
are attached to the mast head
3
. That means that only
4
wire parts will extend between the mast head
3
and the trolley
10
. As will be understood, the highest weight can be lifted in the configuration according to
FIG. 4
, since in that case twelve wire parts extend between the mast head
3
and the trolley
10
. In the configuration according to
FIG. 6
relatively little weight can be lifted since only four wire parts extend between the mast head
3
and the trolley
10
. However, the trolley
10
can be moved at a relatively high speed relative to the mast head
3
.
It can be seen in
FIGS. 4
,
5
and
6
that on the left-hand side of the mast
2
exactly the same number of loose pulleys
17
are attached to the mast head
3
as on the right-hand side. That means that the forces of the cable
16
on the mast will be distributed symmetrically.
FIG. 7A
shows a front view of a part of the trolley
10
, with a fixed pulley
15
and loose pulleys
17
thereon. The block will be designed symmetrically, with loose pulleys
17
being placed on both sides of the fixed pulley (only two pulleys
17
are illustrated in the figure). On the bottom side, the loose pulleys
17
are provide with a lock or hook
104
which interacts with a lug or pin
121
on the trolley
10
. The pulleys
17
can be fixed on the trolley as desired. Since there will always be a certain tension on the hoisting cable
16
, the loose pulleys
17
are pulled automatically in the direction of the mast head
3
. For that reason, fastening means can be dispensed with on the top side of the pulleys
17
. However, if the tension is lost completely, a pulley
17
will fall downwards by the force of gravity. In order to be on the safe side, the hoisting device is therefore provided with a safety facility, which can be as designed in, for example, FIG.
7
B. According to
FIG. 7B
, a pulley
17
is provided on its top side with two balls which are connected to the housing of the pulley
17
in such a way that they are movable relative to each other. The balls are accommodated in recesses
123
in the mast head
3
. If no force at all is exerted upon the pulley
17
, the force with which the balls lock the pulley in the mast head is sufficient to hold the pulley
17
in place. However, if a slight force is exerted upon the pulley, the balls are released from the recesses, and the pulley
17
can the move downwards.
FIG. 8
shows a side view of one of the loose pulleys
17
according to FIG.
7
A. The lock
104
is shown in two positions. The position of the lock is determined with the aid of a cylinder
124
. When the cylinder is not actuated, the lock falls behind the pin
121
during to-blocks pulling (see above). The pulley
17
is thus connected to the trolley
10
. When the trolley
10
during use is move relative to the mast head
3
, the trolley
10
takes that loose pulley
17
along with it downwards. If, on the other hand, the cylinder is actuated, the hook cannot grip behind the pin
1221
, and that means that the trolley
10
cannot take the pulley along with it, so that the pulley
17
remains behind in the mast head
3
.
The cylinder
124
by means of which the lock
104
is operated has been deliberately placed in the mast head
3
. The fact is that the trolley
10
goes into the so-called Hazardous Area on a drilling platform or vessel. During the drilling, gas or oil can escape in this area. Non-explosive equipment must be worked with in the Hazardous Area. For that reason, it has advantages to place the cylinder
124
on /in the mat head
3
.
FIG. 9
shows a further embodiment of the loose pulley
17
, the loose pulley
17
comprises an outer housing consisting of two plates
53
. Both on the top side and on the bottom side, these plates
53
are provided with eyes
54
, in which locking pins are received. Said locking pins move through eyes
55
, which are cut out in, for example, a U-shaped fastening element
51
. This fastening element
51
can be attached either to the trolley or to a mast head. In use, the trolley
10
will be hoisted to a position as close as possible to the mast head
3
. This position is also known as to-blocks. After that, either the locking pins
52
belonging to the trolley
10
or the locking pins
52
belonging to the mast head
3
will be moved into the eyes
54
of the plates
53
. In this way a choice can be made concerning which loose pulleys
17
are connected to the mast head
3
and which pulleys
17
are connected to the trolley
10
.
FIG. 10
shows the run of the cable
16
from the hoisting winch
18
over the successive cable pulleys in the direction of the hoisting winch
19
.
FIG. 10
shows the case where the four loose pulleys
17
lie substantially in line with the two pulleys
15
which are immovably fixed to the trolley. That means that in the case shown in
FIG. 10
twelve wire parts will extend between the mast head
3
and the trolley
10
.
FIG. 11
shows a further reeving plan for the hoisting cable
16
which can be used for the device according to the invention.
In
FIGS. 12
a
-
12
c
the setting of the correct number of hoisting parts in the hoisting cable
16
and the connecting cable
105
respectively is illustrated further. It can be seen in the figures that the connecting cable is guided over at least one loose pulley
125
. Said loose pulley
125
is movable between a position in contact with the mast head
3
(see
FIG. 12
b
) and a position in which the loose pulley
125
is situated in the vicinity two further pulleys
127
, which guide a further part of the connecting cable (
FIGS. 12
a
and
12
b
).
According to
FIG. 12
a
, there are twelve hoisting parts in use between the mast head
3
and the trolley
10
. This large number of hoisting parts in the hoisting cable
16
is generally used only during the placing of the riser and the BOP (see FIGS.
15
-
18
). In that case the riser connect winch is not needed. It can therefore be seen in
FIG. 12
a
that the connecting cable
105
is not being used in this case.
According to
FIG. 12
b
, there are eight hoisting parts in use between the mast
2
and the trolley
10
. In this case the loose pulley
125
over which the connecting cable
105
is being guided is in contact with the mast head
3
. Between said mast head
3
and the fastening of the connecting cable
105
to solid ground (riser
78
) there are four parts in use.
According to
FIG. 12
c
there are only four hoisting parts present between the mast head
3
and the trolley
10
. In this case the loose pulley
125
is connected to the remaining pulleys
127
.
FIGS. 13
a
-
13
e
show stepwise the transition from a situation in which no compensation occurs (no connecting cable active) to a situation in which full compensation occurs with aid of the connecting cable. In particular,
FIGS. 13
a
-
13
e
shows the compensator (
21
), the connecting cable (
105
), winches (
106
and
107
), and the hoisting cable (
16
).
Putting the riser connect winch into position is carried out as follows:
The compensator
21
is positioned in the lowest position the moment the vessel finds itself in the trough of a wave or moves downwards (
FIG. 13
a
). A certain pulling force is then exerted upon the connecting cable
105
. At least one of the winches
106
,
107
(shown in
FIG. 10
) is operated in such a way that the connecting cable
105
can follow the movement of the vessel relative to the seabed (
FIG. 13
b
). The winches
106
and
107
are controlled in such a way that they take the slack out of he connecting cable. When the cable is taut, the passive compensator is taken slowly to the middle position. The riser connect winches are then stopped and there is active compensation in the system by means of the connection of the riser.
The connecting cable can also be used during drilling. The moment a drill head on a drill string makes contact with the earth's surface the tension on the hoisting cable
16
will decrease slightly. This decrease in the load upon the hoisting cable is taken over by the connecting cable. Depending on the rigidity of the drill string and the hardness of the ground, this load will vary between a value equal to zero and the value of the full weight of the drill string. On account of the possibly high loading on the connecting cable
105
, care must be taken to prevent overloading of said cable
105
(
13
e
).
FIGS. 14
a
-
14
d
show stepwise the transition from a situation with full compensation (using the connecting cable) to a situation without compensation. In particular,
FIGS. 14
a
-
14
d
shows the compensator (
21
), the connecting cable (
105
), winches (
106
and
107
), and the hoisting cable (
16
).
When the function of the connecting cable has to be ended, first of all a maximum tension is placed upon the connecting cable
105
by means of the fast winch (
14
a
).
The cable on the winch is hen paid out, and the compensator slides in/out.
If desired, the compensator can be locked if it is slid in fully. In addition, the cable on the winch is paid out further, so that the connecting cable ultimately hangs loose.
A known problem in the case of drilling vessels according to the prior art is the placing of heavy objects on the bottom of, for example, the sea. With reference to
FIG. 12
a
, it is pointed out above that the connecting cable
105
is not used during the placing of objects, such as the riser and the BOP, on the seabed. Owing to the presence of the passive compensators in the reeving of the hoisting cable
16
, the placing of such objects on the seabed according to the invention can, however, be carried out in an advantageous manner. This is described below with reference to
FIGS. 15 and 16
.
According to
FIGS. 15 and 16
, a load, such as, for example, a blow-out preventer (BOP)
71
is moved in the direction of the seabed
900
beneath a drilling vessel
70
(shown diagrammatically). The BOP is, for example, placed on a template
72
present on the seabed
900
. Since the drilling vessel
70
will never be entirely stationary relative to the seabed
900
, owing to the waves and the heave, during the placing of the BOP
71
on the template there is the risk that, owing to the heave of the vessel
70
, the BOP will be placed on the template
72
at an uncontrolled speed. The BOP
71
could be damaged as a result. According to
FIG. 16
, the load has reached the seabed
900
.
The system according to
FIGS. 15 and 16
works as follows:
The installation on the vessel
70
consists of one or two hydraulic cylinders or compensators
12
. Said compensators
21
are connected to pressure vessels
130
filled with gas, so that a certain pre-pressure is built up in the pressure vessels. The compensators
12
are connected to the pressure vessels
130
by way of a medium separator
131
, also known as a hydraulic accumulator. The pre-pressure or P(load) of one of the pressure vessels corresponds to the hydraulic pressure in the compensator that is needed to keep the load
71
in balance under water. Another pressure vessel
130
is provided with a low pre-pressure P(low) which corresponds to the tension on the hoisting cable
16
at the moment when the load
71
makes contact with the seabed (see FIG.
16
). Various valves
132
are incorporated in the system, in the connection between the hydraulic compensator
21
, the hydraulic accumulator
131
and the pressure vessels
130
.
When the load is under water, the loading in the hydraulic compensators
21
corresponds to the loading upon the hoisting device. The hydraulic compensators are connected to only one of the pressure vessels
130
, by way of the hydraulic accumulator
131
. During the sinking of the load, the valves A and C (see
FIGS. 15 and 16
) are open, while the valves B and D are closed The system reacts as a heave compensator with a rigid characteristic. The operator of the system can determine the position of the load by means of the hoisting device. When the load
71
reaches the seabed, the valves A and C are closed and the valves B and D are opened simultaneously. At that moment the system reacts as a system of constant tension, in the case of which the loading upon the hoisting device is kept constant at a predetermined (low) value. Since a relatively large gas volume is present in the hydraulic accumulators, the system now has the characteristic of a slack spring. In this configuration the system compensates for movements of the vessel
70
relative to the seabed.
Claims
- 1. A hoisting device (1) for a vessel comprising: a mast (2) on the top side provided with fixed cable blocks; a trolley (10) including pulleys, which are moveable, and on the bottom side is provided with means (12) for gripping a load; hoisting means, at least equipped with a hoisting cable (16) and a winch (18), the hoisting cable (16) being guided over the cable blocks and pulleys of both the mast and the trolley, to move the trolley (10) relative to the mast (2) with the aid of the hoisting means; and at least two compensators in the form of pneumatic or hydraulic cylinders, for damping movements of the vessel (70) as a result of heave and beating of the waves, characterized in that the hoisting cable (16) is guided over cable pulleys (20) which are connected to the ends of the compensators, the mast is designed in the form of a tube or sleeve, and in that the compensator (21) is placed in the mast (2) and each of said compensators are connected to cable pulleys (20) at its end.
- 2. A hoisting device (1) for a vessel comprising a mast (2) on the top side provided with fixed cable blocks; a trolley (10) including pulleys which are moveable, and on the bottom side is provided with means (12) for gripping a load; hoisting means, at least equipped with a hoisting cable (16) and a winch (18,19), the hoisting cable (16) being guided over the cable blocks and pulleys of both the mast and the trolley, to move the trolley (10) relative to the mast (2) with the aid of the hoisting means; and a compensator (21) in the form of a pneumatic or hydraulic cylinder, for damping movements of the vessel (70) as a result of heave and beating of the waves, characterized in that the hoisting cable (16) is guided over cable pulleys (20) which are connected to the ends of the compensator (21), the mast is designed in the form of a tube or sleeve, and the compensator (21) is placed in the mast (2).
- 3. The hoisting device according to claim 2, characterized in that the hoisting means are provided with two winches, (18, 19) each end of the hoisting cable (16) being wound into a separate winch (18, 19).
- 4. The hoisting device according to claim 3, characterized in that the winches (18, 19) are driven by a plurality of motors with low inertia.
- 5. The hoisting device (1) according to claim 2, characterized in that the hoisting cable (16) is also guided over the pulley wherein the pulley further comprises at least one loose pulley (17) which is movable between a first position, in which the loose pulley (17) is connected to the mast (2), and a second position, in which the loose pulley is connected to the trolley (10).
- 6. The hoisting device (1) according to claim 5, characterized in that the at least one pulley is fitted relative to the center of the mast (2).
- 7. The hoisting device according to claim 5, characterized in that the at least one pulley is accommodated in a housing (53), which at least on the bottom side is provided with locking elements (104) for fixing the at least one pulley on the trolley (10).
- 8. The hoisting device according to claim 7, characterized in that the locking elements (104) are equipped with a hydraulic actuation device.
- 9. The hoisting device according to claim 2, characterized in that the hoisting device is provided with a connecting cable (105), for connecting the vessel to a stationary section, such as a top side of a riser (78), which connecting cable (105) is guided over the cable pulleys (20) connected to the end of the compensator (21), in order to be able to exert a force upon the compensator (21) with the connecting cable.
- 10. The hoisting device according to claim 9, characterized in that each end of the hoisting cable (16) is wound onto a separate winch (106, 107).
- 11. The hoisting device according to claim 10, characterized in that at least one of the winches (106, 107) is provided with a slip brake, for paying out the connecting cable (105) when a maximum pulling force in the connecting cable (105) is exceeded.
- 12. The hoisting device according to claim 9, characterized in that the connecting cable (105) is also guided over loose pulleys, which are movable between a first position, in which the loose pulleys are connected to the mast (2), and a second position, in which the loose pulleys are connected to a stationary section, such as the top side of the riser (78).
- 13. The hoisting device according to claim 2, characterized in that the mast (2) is provided at the top side, on both sides of the hoisting cable (16), with a fastening (101) for attaching a pull rod or pull cable (102).
Priority Claims (1)
| Number |
Date |
Country |
Kind |
| PCT/NL99/00649 |
Oct 1999 |
NL |
|
PCT Information
| Filing Document |
Filing Date |
Country |
Kind |
| PCT/NL00/00276 |
|
WO |
00 |
| Publishing Document |
Publishing Date |
Country |
Kind |
| WO01/18350 |
3/15/2001 |
WO |
A |
US Referenced Citations (10)
Foreign Referenced Citations (1)
| Number |
Date |
Country |
| 2171974 |
Sep 1986 |
GB |