1. Field of the Invention
The present invention relates to a holder for holding a small-sized acoustic element, such as a receiver, a speaker, or a buzzer, contained in a portable communication apparatus, such as a mobile phone, a PHS, or a PDA with a communicating function, and to a mounting structure for the holder.
2. Description of the Related Art
The microphone 8 has a substantially disc-like general configuration, and is, as shown in
As shown in
Incidentally, the entire length L of the above-described conventional mobile phone 1 is not always large enough to allow the microphone hole 9 to reach the mouth of the user while the sound hole 7 is being applied to the ear. That is, the length is relatively small, causing the microphone hole 9 to be situated at a position near the cheek or the chin of the user. As a result, the user may inadvertently clog the microphone hole 9 with his cheek or chin during conversation. To solve this problem, a design has been conceived in which a microphone hole 12 is formed not in the front surface 4a of the casing 4 but in the bottom surface 4b thereof as in this particular conventional example.
However, as shown in
The present invention has been made in view of the above problem in the prior art. It is an object of the present invention to provide a holder for a small-sized acoustic element and a mounting structure therefor which allow mounting to a casing that has a sound hole in a side surface thereof without involving a substantial increase in the thickness of a portable communication apparatus.
In order to achieve the above mentioned object, according to the present invention, there is provided a holder for a small-sized acoustic element, which holds the small-sized acoustic element inside a casing of a portable communication apparatus, with a holed surface of the small-sized acoustic element for introducing or emitting sound being opposed to a back side of a front surface or a rear surface of the casing of the portable communication apparatus, the portable communication apparatus having at least one of an input operation section and a display screen in the front surface and having a side-surface sound hole in a side surface adjacent to the front surface,
In the holder of the present invention, the small-sized acoustic element is held within the casing of the portable communication apparatus, with the holed surface of the small-sized acoustic element for introducing or emitting sound facing the back surface of either the front surface or the rear surface of the casing. Thus, there is no need to increase the thickness of the portable communication apparatus. In the holder of the present invention, there are formed, at one end of the cylindrical portion holding the outer peripheral surface of the small-sized acoustic element, an inwardly directed flange formed of an annular rubber-like elastic member and adapted to be engaged with the holed surface of the small-sized acoustic element, and a groove-shaped sound hole whose one end is open in the inner peripheral surface of the inwardly directed flange and whose other end is open in the outer peripheral surface of the cylindrical portion. The groove-shaped sound hole communicates with both the holed surface of the small-sized acoustic element and the side-surface sound hole of the casing. Thus, it is possible to form a side-surface sound hole in the casing, making it possible to prevent the user from inadvertently clogging the sound hole with his cheek or chin. Further, despite the formation of this side-surface sound hole, the groove-shaped sound hole, constituting the sound transmission path from the side-surface sound hole to the holed surface of the small-sized acoustic element, is not intercepted by the cylindrical portion or the inwardly directed flange. Thus, it is possible to improve the small-sized acoustic element in terms of sensitivity in sound reception and the quality of the sound it emits.
In the holder for a small-sized acoustic element according to the present invention, the groove-shaped sound hole is formed such that a hole axis thereof is matched with a hole axis of the side-surface sound hole.
As a result of matching the hole axis of the groove-shaped sound hole with the hole axis of the side-surface sound hole, it is possible to form the sound reception path from the side-surface sound hole to the holed surface (sound receiving surface) of the small-sized acoustic element in a linear shape, whereby the small-sized acoustic element is improved in terms of sound reception sensitivity. Further, the sound emission path from the holed surface (sound emission surface) of the small-sized acoustic element to the sound-hole in the side surface of the casing can be formed in a linear shape, whereby the small-sized acoustic element is improved in terms of the quality of the sound it emits.
In the holder for a small-sized acoustic element according to the present invention, there are formed on the outer peripheral surface of the cylindrical portion a plurality of positioning protrusions at different circumferential intervals.
As a result of a difference in the circumferential intervals between the adjacent positioning protrusions, it is possible for the holder to be easily mounted at a proper mounting angle; further, there is no fear of the holder in the mounted state rotating circumferentially to cause positional deviation.
Further, in order to achieve the above mentioned object, according to the present invention, there is provided a mounting structure for a holder, characterized in that:
This mounting structure for a holder makes it possible to attain the effects of the holder of the present invention as mentioned above. Further, the back surface of the casing, the holed surface of the small-sized acoustic element, the hole surface of the groove-shaped sound hole of the holder, and the inner peripheral surface of the inwardly directed flange form an acoustic space expanding from the side-surface sound hole of the casing in the planar direction of the back surface of the casing. Thus, the acoustic space, constituting the sound transmission path from the side-surface sound hole of the casing to the holed surface of the small-sized acoustic element, is not intercepted by the cylindrical portion of the holder or the inwardly directed flange; further, the inwardly directed flange, which is formed of a rubber-like elastic member, comes into elastic contact with the back surface of the casing, which leads to a superior soundproofing performance, thereby making it possible to improve the small-sized acoustic element in terms of sound reception sensitivity and the quality of the sound it emits.
In the mounting structure for a holder according to the present invention, the side-surface sound hole of the casing and the groove-shaped sound hole of the holder are matched with each other in a straight line.
In this construction, the hole axis of the groove-shaped sound hole is substantially matched with the hole axis of the side-surface sound hole of the casing, and the sound reception path and the sound emission path can be formed in a linear configuration, thereby improving the small-sized acoustic element in terms of sound reception sensitivity and the quality of the sound it emits.
In the mounting structure for a holder according to the present invention, there are formed on the outer peripheral surface of the cylindrical portion of the holder a plurality of positioning protrusions at different circumferential intervals, and wherein there is formed on the back side of the casing a holder mounting section with an inner peripheral surface having a configuration corresponding to the outer peripheral surface of the cylindrical portion of the holder.
In this construction, the holder can be easily mounted to the holder mounting section at a proper mounting angle; further, there is no fear of the holder in the mounted state circumferentially rotating to cause positional deviation.
In the holder and the mounting structure for the same of the present invention described above, it is possible to form, on the electrode formation surface side of the small-sized acoustic element in the cylindrical portion of the holder, a connector portion for electrically connecting the device electrodes to the board electrodes. Therefore, it is possible not only to retain the small-sized acoustic element but also to electrically connect the small-sized acoustic element to the built-in circuit board of the portable communication apparatus. The connector portion may include a combination of the holder and terminal members obtained through insert molding or a conduction path in which conductive powder, granules, or linear bodies are arranged in the thickness direction by magnetic force. Further, while the holder according to the above aspects of the present invention can be generally formed as a molding of a rubber-like elastic material, such as silicone rubber or thermoplastic elastomer, it is also possible, for example, to form it as an integral molding in which the cylindrical portion is constructed of a hard resin, with the remaining portion inclusive of the inwardly directed flange constructed of a rubber-like elastic material.
The present invention is applicable to various portable communication apparatuses, such as a mobile phone, a PHS, and a transceiver. Further, the present invention is applicable to various small-sized acoustic elements, such as a microphone, a receiver, and a buzzer.
In the holder for a small-sized acoustic element and a mounting structure for a holder of the present invention, the sound hole is formed in a side surface of the casing, making it possible to mount the small-sized acoustic element without involving an increase in the thickness of the casing. Further, in order that the transmission of sound may not be intercepted by the holder, there is formed a groove-shaped sound hole constituting a sound transmission path communicating with the side-surface sound hole and the holed surface of the small-sized acoustic element, whereby it is possible to improve the small-sized acoustic element in terms of sensitivity in sound reception and the quality of the sound it emits.
The present invention is not restricted to what has been described above; the objects, advantages, features, and uses of the present invention will be more apparent from the following description with reference to the accompanying drawings. Further, it is to be understood that the present invention covers all appropriate modifications made without departing from the gist of the present invention.
In the accompanying drawings,
An embodiment of the present invention will now be described with reference to the drawings. In the following description, the components that are the same as those of the prior art and the components common to the embodiments are indicated by the same reference numerals to avoid redundancy.
On the outer peripheral surface of the cylindrical portion 14, there are formed three outwardly protruding, semi-cylindrical positioning protrusions 14a. As shown in
Formed in the bottom portion 15 are four elastic connector portions 15a in the form of columns protruding from the front and back sides thereof. Formed in each elastic connector portion 15a is a conduction path 15b with a conductive medium arranged along the direction of the axis of the cylindrical portion 14. The electrodes 8c of the microphone 8 accommodated in the microphone holder 13 are electrically connected to the board electrodes 10a through the conduction paths 15b.
As the conductive medium in this embodiment, one with low electrical resistance is employed taking into consideration the characteristics of the microphone 8. Preferably, the conductive medium includes powder, fibers, thin lines, etc. of carbon, metal, etc. having a contact resistance of not more than 1 Ω. More specifically, it is possible to use powder or thin lines of a metal with low resistance value, such as gold, silver, platinum, copper, iron, aluminum, nickel, palladium, cobalt, or chromium or an alloy such as stainless steel. Alternatively, metal-composite powder, thin lines or the like can be resin, ceramics or the like whose surfaces are coated with metal may be used. In particular, it is desirable to employ a magnetic conductor such as a magnetic metal or magnetic metal composite in the form of granules as the conductive medium. As this magnetic conductor, it is possible to employ nickel, cobalt, iron, or an alloy containing the same; apart from this, it is also possible to employ a material fabricated of a metal with good conductivity plated with a magnetic conductor, or, conversely, a material fabricated of a magnetic conductor plated with a metal with good conductivity. In this embodiment, nickel particles are employed as the conductive medium (magnetic conductor).
The inwardly directed flange 16is the portion to be engaged with the outer edge of the sound receiving surface 8a of the accommodated microphone 8 so as to retain the same.
The cylindrical portion 14 has a step portion 14b lower than the upper end of the cylindrical portion by the wall thickness of the inwardly directed flange 16 as measured in the height direction along the cylinder axis direction. And, the inwardly directed flange 16 has an opening 16a formed by cutting the flange portion in the radial direction of the cylindrical portion 14 in correspondence with the step portion 14b. In the microphone holder 13 of this embodiment, the step portion 14b and the opening 16a form a groove-shaped sound hole whose one end is open in the outer peripheral surface of the cylindrical portion 14 and whose other end is open in the inner peripheral surface 16b of the inwardly directed flange 16.
The microphone holder 13 of this embodiment is formed as a molding using silicone rubber that is superior in electrical insulation and weatherability, as the rubber-like elastic material. Examples of the other rubber-like elastic material that can be used include natural rubber, isoprene rubber, butadiene rubber, 1,2-polybutadiene, styrene-butadiene rubber, chloroprene rubber, nitrile rubber, butyl rubber, ethylene propylene rubber, chlorosulfonated polyethylene, acrylic rubber, epichlorohydrin rubber, fluoro rubber, urethane rubber, styrene-type thermoplastic elastomer, olefin-type thermoplastic elastomer, ester-type thermoplastic elastomer, urethane-type thermoplastic elastomer, amide-type thermoplastic elastomer, vinyl-chloride-type thermoplastic elastomer, fluoride type thermoplastic elastomer, and ion-cross-link-type thermoplastic elastomer.
To produce the microphone holder, a liquid uncured high polymer (silicone rubber in this embodiment) mixed with a magnetic conductor (nickel particles in this embodiment) is poured into a mold for molding the holder. Then, a magnetic force along the axial direction of the cylindrical elastic connector portions 15a is imparted to the portions where the connector portions 15a are to be formed to effect magnetic field orientation of the magnetic conductor to thereby specify the conduction paths 15b formed by the magnetic conductor. Subsequently, in this state, the liquid uncured high polymer is cured. As described above, the microphone holder 13 of this embodiment allows integral formation of the whole, including the elastic connector portions 15a with the conduction paths 15b, by one molding process, thereby realizing efficient production.
Next, the mounting structure for the microphone 8 will be described. When the microphone 8 is accommodated in the microphone holder 13, the inwardly directed flange 16 is caught by the outer edge of the sound receiving surface 8a of the microphone 8, making it possible for the microphone 8 to be retained reliably. As shown in
The microphone 8 thus mounted is urged toward the printed circuit board 11 by the elastic force of the inwardly directed flange 16, and the electrodes 8c are brought into press contact with the elastic connector portions 15a, which, in turn, are brought into press contact with the board electrodes 11a, thereby achieving reliable electrical contact.
Further, the entire surface of the inwardly directed flange 16 is brought into elastic contact with the back surface 2a of the front cover 2 while being kept in conformity therewith. In this way, there is formed an acoustic space with no gap, covered by the inner peripheral surface 16b of the inwardly directed flange 16, the back surface 2a of the front cover 2, and the sound receiving surface 8a of the microphone 8, thereby eliminating sound leakage from the periphery of the sound receiving surface 8a.
And, the groove-shaped sound hole formed by the step portion 14b of the cylindrical portion 14 of the microphone holder 13 and the opening 16a of the inwardly directed flange 16 constitute a tunnel-like acoustic space without coming into contact with the back surface 2a of the front cover 2, and is matched and communicates with the microphone hole 12 as the “side-surface hole” formed in the bottom surface 4b of the casing 2. Thus, it is possible to introduce voice from the bottom surface 4b of the casing 4 without involving an increase in the thickness of the casing 4 of the mobile phone 1; further, there is no fear of the cheek or chin of the user clogging the microphone hole 12.
Further, since the hole axis of the groove-shaped sound hole is matched with that of the microphone hole 12 in the bottom surface 4b of the casing 4, the groove-shaped sound hole can be formed in a straight line, so that the voice entering through the microphone hole 12 can reach the acoustic space where the sound receiving surface 8a of the microphone 8 is exposed without being hindered or bent by the cylindrical portion 14 and the inwardly directed flange 16. Thus, it is possible to realize a structure where the sound reception sensitivity of the microphone 8 is improved.
While in the above-described embodiments the microphone holder 13, 17 and the mounting structure for the microphone holder 13, 17 are applied to the mobile phone 1 as the portable communication apparatus, they are also applicable in a similar fashion to a PHS or a transceiver. Further, they are also applicable to a portable communication terminal with a conversation function like a PDA. While holders for the microphone 8 are described as examples in the above-described embodiments, the present invention is also applicable to holders for various small-sized acoustic elements, such as receivers and buzzers. Further, while in the above-described embodiments the holder mounting section 2c is formed in the front cover 2, it may also be formed in the rear cover 3.
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