The present disclosure relates generally to a holder for a work tool, and more particularly, to a holder for use with a shroud retention system of a work tool.
Earth-working machines, such as excavators, shovels, and wheel loaders, include ground engaging work tools that engage with and/or move a variety of earthen materials. These work tools often have one or more cutting tools or tooth assemblies mounted to an edge of the work tool, for example, to a lip of a bucket. The exposed portions of the work tool edge between adjacent tooth assemblies come into contact with the ground or the earthen materials and are subjected to extreme abrasion and impacts that cause them to wear. To prolong the useful life of the work tools, wear members or shrouds are attached to the work tools between adjacent tooth assemblies to protect the exposed portions of the work tool edge.
Although the wear members protect the edge of the work tool, the wear members are still subject to severe abrasion and may need periodic repair or replacement. Removal and/or replacement of a wear member may require disassembly of the wear members from the edge of the work tool, and assembly of a repaired or a new wear member on the work tool. The machine must be taken out of service to perform such replacement or repair. The time required to disassemble and reassemble a wear member may be dictated by the mechanism used to retain the wear member on the work tool. It is desirable to have a retention system that allows for quick assembly and disassembly at a worksite to allow the machine to be returned to service as quickly as possible.
U.S. Pat. No. 9,938,695 to Bjerke, issued on Apr. 10, 2018 (“the '695 patent”), describes a shroud retention system directed to addressing the speed and ease of the aforementioned assembly and disassembly. The shroud retention system of the '695 patent includes a retainer plate that can be locked into place within a channel of a shroud to hold the shroud in position on a work tool. In some circumstances and/or under certain loads, however, the retainer plate may be inadvertently moved into an unlocked position and cease to hold the shroud on the work tool. Accordingly, a need exists to secure the retainer plate of the shroud retention system.
The system of the present disclosure may solve one or more of the problems set forth above and/or other problems in the art. The scope of the current disclosure, however, is defined by the attached claims, and not by the ability to solve any specific problem.
In one aspect, a shroud retention system may include a retainer plate holder having a top surface, a bottom surface parallel to the top surface, a retainer plate engaging surface extending between the bottom surface and the top surface, wherein the retainer plate engaging surface may be inclined relative to a plane perpendicular to the top surface, a rear surface opposite the retainer plate engaging surface, a through-hole intersecting the retainer plate engaging surface and the rear surface and one or more protrusions extending from the retainer plate engaging surface.
In another aspect, a shroud retention system may include a retainer plate holder having a top surface, a bottom surface parallel to the top surface, a retainer plate engaging surface extending from the bottom surface to the top surface, wherein the retainer plate engaging surface may be inclined relative to a plane perpendicular to the top surface, and a rear surface opposite the retainer plate engaging surface, wherein upon application of a force against the rear surface, the retainer plate engaging surface may be configured to engage with a retainer plate and inhibit movement of the retainer plate through a plane parallel with the retainer plate engaging surface.
In still another aspect, a shroud retention system may include a compressor block including a compressor front surface, a compressor rear surface opposite the compressor front surface, and a hole extending into the compressor block from the compressor rear surface, wherein the compressor rear surface may be inclined relative to the compressor front surface, a retainer plate including a retainer front surface, a retainer rear surface opposite and substantially parallel to the retainer front surface, and a first through-hole extending from the retainer front surface to the retainer rear surface, wherein the retainer plate may be positioned such that the retainer front surface engages with the compressor rear surface, a retainer plate holder including a retainer plate engaging surface, a rear surface opposite the retainer plate engaging surface, and a second through-hole extending from the retainer plate engaging surface to the rear surface, wherein the retainer plate engaging surface may be inclined relative to the rear surface, and a bolt extending through the first through-hole and second through-hole and secured within the compressor block, wherein a compressive force applied by the bolt may cause the retainer plate engaging surface to engage with a retainer plate and inhibit movement of the retainer plate through a plane parallel with the retainer plate engaging surface.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate various exemplary embodiments and together with the description, serve to explain the principles of the disclosed embodiments.
Both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the features, as claimed. As used herein, the terms “comprises,” “comprising,” “has,” “having,” “includes,” “including,” or other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements, but may include other elements not expressly listed or inherent to such a process, method, article, or apparatus. In this disclosure, unless stated otherwise, relative terms, such as, for example, “about,” “substantially,” and “approximately” are used to indicate a possible variation of ±10% in the stated value.
Work tool 10 may include a plurality of shrouds 22 (or wear members) attached to edge 18. Each shroud 22 may be configured to protect edge 18 from abrasion and wear by reducing or preventing contact of an exposed portion of edge 18 with earthen materials. In some exemplary embodiments, shrouds 22 may be disposed between adjacent tool assemblies (not shown) attached to edge 18 to protect a portion of edge 18 between the adjacent tool assemblies from abrasion and wear.
For the purposes of this disclosure, attention will be focused on a manner of attaching and securing shrouds 22 to work tool 10. It is contemplated, however, that the attachment methods and structures presented in this disclosure may be equally utilized with tool assemblies (e.g., wear tooth assemblies), other wear components, and/or with any other wear components known in the art.
Adapter 32 may be attached to primary wall 16 of work tool 10. Adapter 32 may be configured to be slidably received in attachment portion 42. Adapter 32 may include hole 56 configured to receive bolt 38. Spring assembly 34 may be disposed adjacent adapter 32. Spring assembly 34 may be attached to adapter 32, but not attached to primary wall 16, and may include spring damper 58, slide compressor 60, and nut 62. As illustrated in
Attachment portion 42 may be attached to tip portion 40. In one exemplary embodiment as illustrated in
Retainer portion 196 may include slot 208, which may extend from retainer front surface 192 to retainer rear surface 194. In some embodiments, slot 208 may be disposed generally midway between first and second retainer side surfaces 204, 206. Slot 208 may extend from retainer bottom surface 200 toward retainer top surface 202 to slot end 210, which may be disposed between retainer bottom surface 200 and retainer top surface 202. Slot 208 may include first slot portion 212 and second slot portion 214. First slot portion 212 may extend from retainer bottom surface 200 to first slot portion end 216, which may be disposed between retainer bottom surface 200 and slot end 210. First slot portion 212 may be a generally rectangular slot. It is contemplated, however, that first slot portion 212 may have a square shape or any other suitable shape known in the art. Second slot portion 214 may extend from first slot portion end 216 to slot end 210. Second slot portion 214 may have a generally semi-circular shape.
Pull out portion 198 may have a generally trapezoidal shape and may extend outward from retainer top surface 202 of retainer portion 196. Pull out portion 198 may be disposed generally midway between first and second retainer side surfaces 204, 206 of retainer portion 196. Pull out portion 198 may have a top wall 218, which may extend between retainer front surface 192 and retainer rear surface 194 of retainer plate 36. Top wall 218 may be disposed generally parallel to retainer top surface 202 of retainer portion 196. Top wall 218 may be disposed above retainer top surface 202.
Pull out portion 198 may have first side wall 220 and second side wall 222 disposed opposite first side wall 220. First and second side walls 220, 222 may extend from retainer front surface 192 to retainer rear surface 194 of retainer plate 36. First and second side walls 220, 222 may be disposed generally orthogonal to retainer front surface 192 and retainer rear surface 194 of retainer plate 36. First and second side walls 220, 222 may connect top wall 218 of pull out portion 198 with retainer top surface 202 of retainer portion 196. First and second side walls 220, 222 may be inclined relative to top wall 218 and retainer top surface 202 so that pull out portion 198 may have a generally trapezoidal shape.
Retainer plate 36 may include slot 224, which may be disposed between slot end 210 and top wall 218. Slot 224 may extend from retainer front surface 192 to retainer rear surface 194. Slot 224 may have a generally rectangular shape with generally semi-circular shaped slot ends 226. It is contemplated, however, that slot 224 may have an oblong, elliptical, circular, or any other type of shape known in the art. In some embodiments, slot 224 may be disposed generally orthogonal to slot 208. In some embodiments, slot 224 may be disposed partially in retainer portion 196 and partially in pull out portion 198. It is contemplated, however, that slot 224 may be disposed wholly in one of retainer portion 196 and pull out portion 198.
Slide compressor 60 may also be disposed within channel 80 and may slidably engage with channel 80. As illustrated in
As shown in
As shown in
Retainer plate engaging surface 110 may further include protrusions 108. Protrusions 108 may be arcuate in shape and may extend outwardly from retainer plate engaging surface 110. Put differently, protrusions 108 may be circular arcs intersected by retainer plate engaging surface 110. In some embodiments, holder 102 may include two protrusions 108, where the protrusions 108 are positioned on opposite sides of through-hole 120 relative to each other. It should be understood that while embodiments shown in the accompanying figures include two protrusions 108, this disclosure is not intended to be so limited and any number of protrusions 108 may be included on retainer plate engaging surface 110. In some embodiments, as shown in
In some embodiments, as shown in
Though protrusions 108 are described and shown herein as arcuate in shape, it should be understood that protrusions 108 may be any other suitable shape, such as rectangular, trapezoidal, triangular, pentagonal, hexagonal, etc. The shape of protrusions 108 and corresponding detents 36A may be selected based on a desired degree of inhibition of movement of retainer plate 36. For example, protrusions 108 and detents 36A may be rectangular in shape to minimize the amount of movement of retainer plate 36. On the other hand, arcuate protrusions 108, as shown in the accompanying figures, may allow for easier disassembly of the shroud retention system.
As shown in
Referring to
Attachment portion 42 may include shoulders 122 positioned along interior surfaces of channel 80 and that correspond to shoulders 116. Shoulders 116 and 122 may collectively assist with placement of holder 102 during assembly of the shroud retention system. For example, shoulders 116 and 122 may allow for holder 102 to be inserted into channel 80 with the orientation shown in
Referring to
Through-hole 120 may positioned at a midpoint between side surfaces 130, 132. Additionally, an axis of through-hole 120 may be parallel with top and bottom surfaces of holder 102 and/or side surfaces 130, 132, such that when holder 102 is inserted into channel 80, as shown in
Holder 102 may further include a notch surface 118. Notch surface 118 may intersect surface 110 and a top surface of holder 102 and may be positioned above through-hole 120. Notch surface 118 may provide clearance for a pry bar to be inserted into notch 224 (shown in
Referring to
Additionally, as shown in
An alternative embodiment of a holder 302 in accordance with the present disclosure is shown in
The disclosed aspects of the holder of the present disclosure may be used with various earth-working machines, such as hydraulic excavators, cable shovels, wheel loaders, front shovels, draglines, and bulldozers. Specifically, the shroud retention system including the holder may be used to connect shrouds to work tools of these machines to help protect the work tool edges against wear. A method of retaining shroud 22 on work tool 10 using holder 102 is described hereinafter.
Method 1300 may include a step of attaching shroud 22 (Step 1304). Attachment portion 42 of shroud 22 may be positioned and pushed rearward toward edge 18 so that adapter 32 and spring assembly 34 may be slidably received in channel 80 of attachment portion 42 of shroud 22.
Method 1300 may include a step of compressing spring assembly 34 (Step 1306). To compress spring assembly 34, bolt 38 may be inserted through holes 52, 56, 64, 66 of shroud 22, adapter 32, spring damper 58, and slide compressor 60, respectively, so that bolt 38 engages with threads of nut 62 in slide compressor 60. Turning bolt 38 may cause slide compressor 60 to slidably move towards adapter 32, compressing spring damper 58. Bolt 38 may be turned until opening 54 in attachment portion 42 of shroud 22 is located rearward of slide compressor 60.
Method 1300 may include a step of inserting retainer plate 36 into opening 54 (Step 1308). Retainer plate 36 may be pushed in through opening 54 until a bottom surface of retainer plate 36 abuts an upper surface of edge 18. Retainer plate 36 may be in an unlocked position when inserted in this manner through opening 54 because it may be possible to pull retainer plate 36 out of opening 54.
Method 1300 may include a step of partially decompressing spring assembly 34 (Step 1310). To partially decompress spring assembly 34, bolt 38 may be turned to loosen bolt 38 from nut 62. Turning bolt 38 in this manner may allow slide compressor 60 to move away from adapter 32, decompressing spring damper 58. As bolt 38 is turned to decompress spring assembly 34, spring damper 58 may exert a biasing force on slide compressor 60 pushing slide compressor 60 away from adapter 32. The biasing force of spring damper 58 may cause slide compressor 60 to push retainer plate 36 so that retainer plate 36 may be tilted into its locked position. The biasing force of spring damper 58 and the angle of inclination of the rear surface of slide compressor 60 may urge retainer plate 36 against interior surfaces of attachment portion 42. When spring damper 58 is fully decompressed, bolt 38 may be removed from nut 62 and the remainder of the assembly.
Method 1300 may include a step of attaching holder 102. Once retainer plate 36 is in its locked position, holder 102 may first be aligned with channel 80 such that shoulders 116 align with shoulders 122. Holder 102 may then be inserted into channel 80 rearwardly of retainer plate 36. Holder 102 may be inserted until retainer plate engaging surface 110 abuts retainer plate 36. Once retainer plate engaging surface 110 abuts retainer plate 36, bolt 104 may be inserted through washer 106, through-hole 120, slot 208, and hole 66 and rotated until a thread portion of bolt 104 engages with nut 62. Because bolt 38 has been removed from nut 62, nut 62 may be repurposed to engage with bolt 104. Bolt 104 may then be tightened until a desired force is applied by bolt 104 and washer 106 to rear surface 124.
Advantageously, bolt 104 may engage with and be secured by nut 62, which is also used with bolt 38 to compress spring damper 58. By utilizing nut 62 for multiple functions, an overall number of components of the shroud retention system may be reduced.
To remove shroud 22 from work tool 10, bolt 104 may be loosened and disengaged from nut 62. Bolt 104 may then be removed from hole 66, slot 208, through-hole 120 and washer 106. Holder 102 may then be removed from channel 80. A pry bar may be inserted through opening 54 to push a front surface of retainer plate 36 rearward so that retainer plate 36 may disengage from interior surfaces of attachment portion 42. The pry bar may also be used to separate holder 102 from retainer plate 36, if necessary. The pry bar may then be inserted into slot 224 in retainer plate 36 to pull retainer plate 36 out of opening 54. Once retainer plate 36 has been removed, shroud 22 may be slidably disengaged from slide compressor 60 and adapter 32 by pulling shroud 22 towards shroud proximal end 70 and away from edge 18 of work tool 10.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed system without departing from the scope of the disclosure. Other embodiments of the system will be apparent to those skilled in the art from consideration of the specification and practice of the system disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalents.