This application claims the benefit of priority under 35 U.S.C. §119 of German Patent Application 10 2010 012 663.2 filed Mar. 24, 2010 and German Patent Application 10 2010 034 313.7 filed Aug. 13, 2010, the entire contents of each of which are incorporated herein by reference.
The present invention relates to a holding device for the holding of a component part of an exhaust system on a structure peripheral thereto, more preferably of a vehicle equipped with the exhaust system. In addition, the present invention relates to an exhaust system provided with such a holding device.
During the operation of a motor vehicle vibrations can occur in an exhaust system. Such vibrations can be excited for example through the combustion engine or through road irregularities. Accordingly, so-called engine excitations and road excitations are distinguished from each other. Particularly heavy components of the exhaust system, such as a catalytic converter or a particle filter, are decisive to the vibration behaviour because of their greater mass. In addition, the engine-induced vibration excitation is introduced into the vibration system, that is the exhaust system, via components fixed to the combustion engine of the vehicle, for example to the engine housing and/or to the transmission housing, so that components of the exhaust system near the engine are subjected to a significantly more intensive vibration excitation than components distant from the engine. In order to now support such a component on the periphery of the exhaust system, that is on the peripheral structure of the vehicle, a holding device of the type mentioned at the outset can be employed. Said holding device can be fastened to a component part of the exhaust system with the help of a first connecting point and to the respective structure of the vehicle with a second connecting point. When using such a holding device the fact that the respective component part of the exhaust system has to be able to move relative to the adjacent structure of the vehicle in order to be able to offset thermal expansion effects is problematic. If a holding device, which for offsetting such thermal heat expansions possesses an adequate elasticity, is used, this regularly also allows undesirable component vibrations.
Such vibrations or relative movements constitute a major mechanical loading of the components concerned, that is particularly the exhaust system, the vehicle structure and the holding device.
The present invention deals with the problem of stating an improved embodiment for a holding device of the type mentioned at the outset or for an exhaust system equipped with such, which is more preferably characterized in that the risk of damaging the respective component or component part or of the respective structure or of the holding device is reduced.
According to a first solution the invention is based on the general idea of equipping the holding device with a coupling device which allows reversible relative movements between the two connecting points of the holding device, yet has a stiffness that is dependent on the velocity or the frequency of the relative movements. In the case of slow or low-frequency relative movements the coupling device has a relatively low stiffness. In the case of faster or high-frequency relative movements the coupling device in contrast has a relatively high stiffness. A slow relative movement is present for example if the component relative to the structure moves with less than 1 cm/s. Low-frequency relative movements are vibrations with a vibration frequency of less than 1 Hz. Accordingly, fast relative movements are present if the component relative to the structure moves with more than 1 cm/s. Accordingly, high-frequency vibrations are likewise present if the component relative to the structure moves with a vibration frequency of more than 1 Hz. The terms “slow”, “fast”, “low-frequency” and “high-frequency” are to be mainly understood relative to one another. In addition, in accordance with the preceding numerical data, they can also be understood absolutely. In addition, the terms “lower stiffness” and “greater stiffness” have to be understood relative to each other. In the case of a lower stiffness the holding device counteracts the relative movement with comparatively low forces. In the case of a greater stiffness the holding device counteracts the relative movement with comparatively large counter-acting forces.
On the one hand, the design introduced here makes possible slower or low-frequency movements as for example occur based on thermal expansion effects. On the other hand, the holding device impedes or dampens the faster or high-frequency relative movements which for example develop during the operation of the vehicle through the engine-induced and/or road-induced vibration excitation of the respective component part of the exhaust system.
Particularly advantageous according to the invention is an embodiment wherein the coupling device comprises at least two coupling elements acting in series, of which the one allows slower or low-frequency relative movements substantially force-free, while the other counteracts faster or high-frequency relative movements. The slower or low-frequency relative movements are triggered through thermal expansion effects and are made possible force-free through the one coupling element, so that substantially no stresses develop within the exhaust system. The engine-induced or road-induced vibration excitations compared with thermal expansion effects lead to faster or high-frequency relative movements, which are then counteracted by the other coupling element with corresponding forces. The other coupling element then acts for example as damper and/or spring. Also conceivable is an active coupling element which counteracts the faster or high-frequency relative movements as absorber, that is with counter-acting vibrations.
According to an advantageous embodiment the coupling device can comprise at least one hydraulic or pneumatic damper or be formed by such. The damper contains a damping fluid which upon a relative movement between the two connecting points is displaced from a first chamber of the damper into a second chamber of the damper. To this end, the two chambers are connected with each other via a throttling point. The fluid passage from the one chamber into the other chamber in the case of low flow rates is possible almost without resistance, while with large flow rates the throttle becomes effective, in this way braking or throttling the fluid flow. Accordingly, such a throttled damper acts softly for slow movements while it is hard relative to fast movements.
With an alternative configuration the coupling device can comprise at least one elastomer body consisting of an electroactive polymer, whose elasticity is variable by applying an electric voltage, and which is connected to an electric control circuit which comprises a vibration sensor for sensing vibrations of the component or component part and a control for changing the elasticity of the elastomer body as a function of the vibration frequency. With this embodiment, an elastomer body is thus used whose elasticity can be changed as a function of an electric voltage applied to it. Through this it is possible for example in the case of component vibrations whose vibration frequency is below a predetermined switching frequency, to leave the elastomer body currentless, as a result of which it possesses a comparatively high elasticity and has a soft damping characteristic. As soon as the component vibrations reach a vibration frequency above the predetermined switching frequency, however, a predetermined electric voltage is applied to the elastomer body as a result of which its elasticity changes, namely diminishes. As a consequence, a harder damping characteristic is obtained.
With a simplified embodiment the control does not work together with a vibration sensor but with a family of characteristics in which the elasticity to be set is stored as a function of the rotational speed of the combustion engine. To this end, the control can communicate with a suitable engine control unit of the combustion engine. The rotational speed of the combustion engine correlates to the engine-induced vibration excitation so that the setting of the frequency-dependent elasticity in this case can be realized with a simplified control effort.
With a simple embodiment the control can switch the two states described above, namely switching off the predetermined voltage and switching on the predetermined voltage. With a more comfortable embodiment it can be provided to vary the voltage on the elastomer body in several steps in order to be able to thus change the elasticity of the elastomer body in a stepped manner. For example, several different switching frequencies, which trigger a step-by-step increase of the voltage applied to the elastomer body, can be predetermined for this purpose. In addition to this it is likewise possible to steplessly vary the voltage on the elastomer body as a function of the measured component vibration frequency, as a result of which a proportional association between component frequency and elasticity of the elastomer body and ultimately stiffness of the coupling device can be realized. The proportionality concept in this case can be degressive or progressive or linear.
Alternatively it is likewise possible to vary the elasticity of the elastomer body with the vibration frequency, so that elasticity vibrations develop in the elastomer body. According to this embodiment, changing does not take place statically between two or several states of the elastomer body but dynamically, that is with the frequency of the component vibrations. According to this embodiment, it can be particularly advantageous to provide a phase shift relative to the component vibrations between the actuation vibrations, which are excited in the elastomer body with the help of the control in such a manner that a reduction of the vibration amplitudes on the component materializes. As a result of this, quasi anti-vibrations are generated on the holding device, which lead to an effective damping of the component vibrations.
According to another advantageous embodiment the coupling device can comprise a dilatant material for the movement transmission between the two connecting points. A dilatant material is characterized by an elasticity that depends on the velocity of the force introduction, in the case of a solid body, or viscosity, in the case of a fluid. A kneadable dilatant mass for example exists which, when thrown to the ground, rebounds like a rubber ball and which, if struck by a hammer, breaks like a ceramic body. The applicant has recognised that such a dilatant material is highly suitable in order to realize a velocity-dependent or frequency-dependent stiffness with a coupling device. In the case of high-frequency faults the dilatant material reacts in a hard fashion and shows a high stiffness. In the case of slow faults it reacts in a soft fashion and can be deformed, specifically—depending on the embodiment—elastically or plastically, more preferably, however, reversibly.
Acting in parallel with the dilatant material at least one spring element can be provided in order to generate a corresponding resetting force in the event of a change in shape of the dilatant material. With low-frequency or slow adjusting movements this arrangement of dilatant material and at least one spring element acts like a spring. With fast or high-frequency adjusting movements, this arrangement of dilatant material and at least one spring element acts like a solid body.
For example, the coupling device can comprise a piston-cylinder unit whose cylinder is connected in a fixed manner with the one connecting point and whose piston is connected in a fixed manner to the other connecting point. In the cylinder, a chamber is contained in which the piston is moveable. This chamber is filled with the dilatant material, which in this case can be a liquid or pasty or solid dilatant material. With slow movements of the piston in the cylinder a comparatively low viscosity or stiffness is present, so that the piston can move in the cylinder almost free of resistance. With rapid movements, the viscosity or stiffness increases as a result of which the resistance which the dilatant material offers to the relative movement between cylinder and piston increases correspondingly.
With another embodiment the coupling device can comprise a flexurally elastic sheet metal part or be formed by such. This sheet metal component at least comprises one closed hollow space in which a free-flowing granulate is arranged. There, the volume filled by the granulate is smaller than the total volume of the hollow space. With this embodiment, relative movements between the connecting points result in elastic deformations of the sheet metal part. With low-frequency relative movements the granulate can follow the movements of the sheet metal part. With high-frequency relative movements a movement excitation also takes place in the granulate, which absorbs energy from the vibration system, that is converts energy from the vibration system into heat and thus brings about a damping of the vibration.
According to a second solution the general thinking of the invention is based on the idea of realizing the coupling device by means of at least one electric actuator. An associated electric control circuit comprises the respective actuator, at least one vibration sensor for sensing vibrations of the component as well as at least one control for actuating the actuator as a function of the vibration frequency. The actuator can now change a spacing between the connecting points as a function of its actuation. With the help of such an actuator the coupling device can counteract relative movements between component and structure to a greater or lesser degree. For example, low-frequency relative movements can be realized with little resistance while high-frequency relative movements can only be realized against increased resistance and even against movements directed in opposite direction.
According to an advantageous embodiment the control can excite the respective actuator with the vibration frequency with which the component vibrates. It is particularly practical here to realize the actuator vibrations with respect to the component vibrations with a phase shift that is selected so that a reduction of the vibration amplitudes materializes on the component. Here, the coupling device operates like an anti-vibration generator, which effectively reduces the vibration amplitudes of the component. In the ideal case, even a vibration cancellation can be realized. The coupling device in this case is operated analogously to an anti-sound generator which in an active sound damping system cancels or reduces vibration amplitudes to be damped by means of phase-shifted anti-sound.
Here it is particularly advantageous if the actuator is equipped with an electroactive polymer, which changes its shape through the application of an electric voltage. Because of this, the actuator can be realized particularly cost-effectively. In particular, the electroactive polymer can be realized in a wide range of geometrical shapes. Alternatively, a piezo-actuator can also be used.
It is to be understood that the features mentioned above and still to be explained in the following cannot only be used in the respective combination stated, but also in other combinations or by themselves, without leaving the scope of the present invention.
Preferred exemplary embodiments of the invention are shown in the drawings and will be explained in more detail in the following description, wherein same reference characters refer to same or similar or functionally same components. The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
In the drawings:
According to
The exhaust system 2 is held or positioned or supported on its periphery with the help of a holding device 6. For example, the holding device 6 for this purpose interacts with a peripheral structure 7 of a vehicle, in which the combustion engine 1 is arranged. The peripheral structure 7 in the example of
According to
According to
According to a first solution according to the invention the coupling device 13 can be configured so that it has a speed-dependent and/or frequency-dependent stiffness at least in its active direction 14. This results in that the stiffness of the coupling device 13 with slow relative movements between the connecting points 11, 12 or with low-frequency relative movements between the connecting points 11, 12 has a comparatively low stiffness, while with faster or high-frequency relative movements between the connecting points 11, 12 it has a relatively high stiffness. The slow or low-frequency relative movements as a rule are the relative movements triggered by the thermal heat expansion 16. In contrast with this, the faster or high-frequency relative movements are vibrations 15 of the exhaust system 2 which occur during the operation of the combustion engine 1 in the region of the respective component part 10 of the exhaust system 2.
In the present connection, the stiffness is understood to be the reciprocal of the elasticity, so that a high stiffness coincides with a low elasticity, while a high elasticity leads to a low stiffness.
Such a coupling device 13 with speed-dependent and/or frequency-dependent stiffness can be realized in different ways. For example,
The piston 20 in the cylinder 19 separates two spaces 22, 23 which are interconnected through a throttling point 24. Through this throttling point 24 fluid, upon a piston movement in the cylinder 19, can overflow from the one chamber 22 into the other chamber 23. Dependent on the speed of the piston movement a more or less intensive throttling effect occurs. The hydraulic fluid can be liquid or gaseous or pasty.
Within the piston-cylinder unit 18, cylinder 19 and piston 20 as well as the chambers 22 and 23 can principally have any cross sections. For example, round cross sections such as for example circular, elliptic or oval cross sections can be considered just as angular cross sections, such as triangular, quadrangular, hexagonal and orthogonal cross sections. However, circular cross sections are preferred.
The control 27 can now change the elasticity of the elastomer body 25 as a function of the sensed vibration frequency. Changing the elasticity of the elastomer body 25 can for example be varied in at least two steps. A stepless adaptation of the elasticity can likewise be realized. In addition, the control 27 can be configured or programmed so that the elasticity of the elastomer body 25 varies with the sensed vibration frequency. It is more preferably possible here to shift the elasticity vibrations relative to the component vibrations with respect to their phase, namely more preferably in such a manner that a reduction of the vibration amplitudes materializes on the respective component 10 as a result. The respective component 10 is the component part 10 which is supported with the help of the holding device 6. In the example of
The control 27 works with a low-pass filter, so that the slow, low-frequency heat expansions do not trigger any reaction by the control 27, namely activating the elastomer body 25. Optionally, it can be additionally provided that the control 27 takes into account thermally-induced expansion effects which likewise result in relative movements by means of a special characteristic curve in which the thermally-induced relative movements are plotted as a function of the current component temperature. To this end, the control 27 can interact with a corresponding temperature sensor. In this manner, the slow relative movements can be superimposed over the fast relative movements. Alternatively, it is likewise possible that for the separate consideration of the thermally-induced relative movements on the one hand and the relative movements generated through the component vibrations on the other hand, at least two separate coupling elements are provided within the coupling device 13, which act in series. For example, two elastomer bodies 25 whose elasticities can be changed independently of each other with the help of the control 27 are then provided. Thus, more preferably via a corresponding activation of the one elastomer body 25 the thermally-induced expansion can be permitted almost force-free, while with the help of the second elastomer body 25 the vibration excitation can be counteracted as a function of frequency with corresponding counter-acting forces.
With a second solution according to the invention, which is shown in
The control 57 can be preferably configured or programmed such that it excites the actuator 33 to vibrations with a frequency which corresponds to the frequency determined with the help of the vibration sensor 35. It is now particularly advantageous to phase-shift the actuator vibrations with respect to their vibration amplitudes relative to the determined component vibrations. This phase shift is specifically conducted so that on the respective component a reduction of the vibration amplitudes materializes. The actuator 33 in this case is operated like an active silencer for structure-borne sound. It operates quasi with anti-vibrations or countervibrations which at least partially cancel the vibrations of the component 10 to be damped.
The control 57 operates with a low-pass filter so that the slow, low-frequency heat expansions do not trigger any reaction of the control 57, namely an activation of the actuator 33. Optionally, it can be additionally provided that the control 57 takes into account thermally-induced expansion effects which likewise result in relative movements by means of a special characteristic curve in which the thermally-induced relative movements are plotted as a function of the current component temperature. To this end, the control 57 can be coupled with a corresponding temperature sensor. In this manner, the slow relative movements can be superimposed over the fast relative movements. Alternatively it is likewise possible that for the separate consideration of the thermally-induced relative movements on the one hand and the relative movements generated through the component vibrations on the other hand at least two separate coupling elements are provided within the coupling device 13, which act in series. For example, two actuators 33, whose actuating movements can be changed independently of each other with help of the control 57, are then provided. Thus, the thermally-induced expansion can then be permitted almost force-free particularly via a corresponding activation of the one actuator 33, while with the help of the second actuator 33 the vibration excitation can be counteracted with corresponding counter-acting forces as a function of frequency.
According to
The dilatant material 39 in this case is arranged within the coupling device 13 so that it serves for the movement transmission between the two connecting points 11, 12. In other words a relative movement between the two connecting points 11, 12 is only possible when within the coupling device 13 the dilatant material 39 is deformed or displaced.
In the example of
With another embodiment the dilatant material 39 can also be moulded to an elastomer body. Then, a construction as in
With respect to
According to
The hollow chambers 49 can be realized in the sheet metal part 48 for example in that the respective sheet metal part 48 at least in the region of the respective hollow space 49 is formed as a double sheet metal structure 52, which in turn is indicated in
While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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10 2010 012 663 | Mar 2010 | DE | national |
10 2010 034 313 | Aug 2010 | DE | national |
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Number | Date | Country | |
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20110232986 A1 | Sep 2011 | US |