The invention relates to a holding fixture for a grinding tool, to a grinding tool and to a supporting body for a grinding tool of said type, having the features of the preamble of the independent patent claims.
Rotating machine grinding tools are nowadays known and used in a multiplicity of different embodiments. Different shapes or types of grinding or polishing tools are used depending on the application. It is therefore desired, primarily in applications in which frequent tool changes are necessary, to provide the simplest possible means by which a grinding tool can be connected to a machine and removed again from the latter. A grinding tool and a holding fixture are presented for example in EP 1 050 377 A2 or in EP 1 174 219 A2. Said tools and holding fixture permit simple connection of the tool to a rotating machine part. However, in said known solution, the fastening of the grinding tool in the holding fixture requires the tightening of a clamping screw.
It is therefore an object of the present invention to avoid the disadvantages of the known solutions, in particular to further develop the grinding tools and holding fixtures known from EP 1 050 377 A2 and EP 1 174 219 A2. It is intended in particular to further simplify handling. At the same time, the stability of the connection between the holding fixture and the grinding tool should be further improved.
According to the invention, said objects are achieved with a holding fixture for a grinding tool, a grinding tool and a supporting body having the features of the characterizing part of the independent patent claims.
The holding fixture according to the invention for a grinding tool is substantially composed of a first and a second clamping disk. The first clamping disk is arranged so as to be rotatable about an axis relative to the second clamping disk. Here, the first clamping disk can be turned toward a machine to which the holding fixture is or should be fastened. The second clamping disk can be turned toward the workpiece to be machined. The first clamping disk has a first bearing face for a first contact face of a supporting body of the grinding tool. The second clamping disk has a second bearing face for a second contact face of the supporting body of the grinding tool. According to the invention, the first and second bearing faces of the holding fixture run at an angle with respect to one another. As a result, by rotating the first clamping disk relative to the second clamping disk, the supporting body can be firmly clamped between the bearing faces. The inclined bearing faces delimit a wedge-shaped intermediate space. By rotating the two disks relative to one another, the supporting body is wedged. It is possible to obtain various advantages in this way. In particular, it is possible to generate a clamping action by means of a simple rotation of the clamping disks relative to one another. The tightening of screws as in the prior art is not necessary.
According to one preferred embodiment, the second clamping disk is provided, at its periphery, with at least one groove. The at least one groove serves for holding a holding element of the conventionally annular supporting body. Through the groove, the holding element of the supporting body can be placed into an intermediate space which are defined by the first and the second bearing face of the first and second clamping disks. A groove of said type permits particularly simple insertion of the grinding tool.
According to a further preferred embodiment of the invention, the first clamping disk is also provided with a groove. Said groove can be aligned with the groove of the second clamping disk. The groove of the first clamping disk extends at least as far as the first bearing face of the first clamping disk. As described below, a groove of said type on the first clamping disk permits particularly simple rotation of the clamping disks relative to one another once a projection on the supporting body comes into engagement with the groove on the first clamping disk.
For this purpose, the groove of the first clamping disk has, typically in the circumferential direction, an engagement face. When the holding element of the supporting body of the grinding tool engages on said engagement face, the first clamping disk can be co-rotated by rotating the supporting body or by rotating the grinding means which is connected to the supporting body. Tools for clamping are therefore not strictly necessary. The rotation takes place here counter to the rotational direction of the machine. The operation of the machine further intensifies the wedging action.
According to a further preferred embodiment, a plurality of, preferably four, grooves are arranged so as to be distributed uniformly over the periphery of the holding fixture. The number of grooves defines the number of possible projections or cams on a supporting body for fastening. In particular when using relatively flexible grinding means which should adapt to the surface to be machined, it is important that the supporting body itself can be fastened in a precisely defined position in the holding fixture. A plurality of grooves reduces deformations of the supporting body and therefore leads to better fastening and to better grinding results.
A further problem in the devices known for example from EP 1 050 377 A2 is their fastening to a machine drive. Said known holding fixtures are provided with clamping journals which firstly serve for holding the two clamping disks together and which are secondly provided for fastening to a machine drive. On account of the axial length of said clamping journal, however, the grinding tool projects relatively far below protective covers which are provided on the machine if necessary.
For this reason, according to a further aspect of the invention, the holding fixture is designed such that one of the clamping disks, in particular the second clamping disk, is provided with a threaded bore, by means of which said second clamping disk can be connected to a machine drive. It is possible in particular for the second clamping disk to be provided with a journal in which a threaded bore is provided and which extends through the second clamping disk. The first clamping disk can be provided with an opening through which the journal can extend. In this way, it is on the one hand possible for the length of the fastening to a machine to be shortened. At the same time, it is also possible in this way for the two clamping disks to be connected to one another in a particularly simple manner. A screw connection is not necessary because, on account of the inclined bearing faces, the required clamping action can be obtained by means of simple rotation of the two clamping disks in the circumferential direction without an axial feed movement between the clamping disks. While such a connection of the holding fixture is particularly preferable in connection with the above-described arrangement of the contact faces, such a fastening of the holding fixture can also advantageously be used with non-wedge-shaped faces for fastening the supporting body.
In order to insert a supporting body into the holding fixture, it is firstly necessary for grooves on the first and on the second clamping disk to be aligned axially with one another. In order to simplify said alignment, according to a further preferred exemplary embodiment of the invention, means are also provided in order to restrict the rotational movement between the first and the second clamping disk to a predetermined angle range.
According to a further preferred exemplary embodiment, it is possible for one of the clamping disks, typically the second clamping disk, to also be provided with form-fitting elements which can be placed in engagement with a tool. If necessary, it is possible, with a tool, for the holding fixture to be sufficiently firmly screwed to a grinding machine by means of a tool.
According to a further preferred exemplary embodiment, the holding fixture can be provided with means for radially holding at least parts of the supporting body. It is possible in particular for the first clamping disk to be provided with a radially acting retaining face. Said radially acting retaining face can be placed in contact with the supporting body, in particular with a cylindrical ring of the supporting body. In this way, the supporting body is supported in the radial direction by means of the retaining face. A deformation or destruction of the supporting body in operation on account of centrifugal forces is thereby prevented. It is of course also conceivable to provide the second clamping disk with means for radially retaining the supporting body.
The grinding tool according to the invention is suitable in particular for being held in a holding fixture as described above. Reference is made here and below to a grinding tool. It is self-evident that the invention can be used equally for any type of rotating machining tool such as polishing tools, grinding tools or the like. The shape and type of grinding or polishing material is also not of particular significance within the context of the present invention.
The grinding tool according to the invention has a supporting body and a grinding means fastened to the supporting body. The supporting body has a holding element. The supporting body can be fastened in a holding fixture by means of the holding element. The holding element has a first contact face and a second contact face. By means of said contact faces, the supporting body can be firmly clamped between a first bearing face and a second bearing face of the holding fixture. According to the invention, the first and the second contact face run at an angle with respect to one another. In connection in particular with a holding fixture as described above with bearing faces which run at an angle with respect to one another, it is possible with a supporting body of said type to obtain a particularly stable areal connection.
According to one preferred embodiment of the invention, the holding elements are formed from at least one cam which projects radially inward from a lateral surface of the supporting body, typically from a plurality of cams. Here, the cams are preferably arranged asymmetrically on the supporting body as viewed in the axial direction. The arrangement is carried out such that the grinding tool can be fastened to the holding fixture only in a predetermined way, that is to say only with the grinding face aligned toward the workpiece to be machined. On account of said asymmetrical arrangement, it is ensured that a grinding tool cannot be fastened incorrectly. While such an arrangement is particularly preferably used in connection with a supporting body with contact faces, as described above, which are at an angle with respect to one another, such an arrangement can also be used for other shapes of contact faces. In the case of tools which can be used in a double-sided fashion, it is also possible for a symmetrical arrangement of the cams to be provided, which permits assembly in both positions.
Here, the cams advantageously have, in the axial direction, a dimension which is such that, with correct positioning of the grinding tool, the cams can be placed in engagement with a groove of a first clamping disk which faces toward a machine, and such that, in the event of incorrect positioning of the grinding tool, the cams on the supporting body cannot be placed in engagement with said groove. As a result of the engagement, in the event of correct positioning, it is possible by rotating the grinding tool for the first clamping disk to be co-rotated relative to the second clamping disk. Because the second clamping disk is firmly held (in particular by firmly holding the machine drive), it is possible by rotating the grinding tool for the supporting body of the grinding tool to be firmly clamped in a holding fixture as described above in a particularly simple manner.
The supporting body is particularly preferably provided with four radially inwardly aligned cams. Here, the cams are preferably arranged such that the first contact face is formed by the upper side of a ring. The second contact face is formed by the underside of the cam, which runs at an angle with respect to the upper side. In this way, it is possible in a particularly simple manner to produce a supporting body which can be used with the holding fixture described above.
It is also preferable for the first and second contact face on the holding element of the supporting body to be designed such that the supporting body can, by being rotated in the circumferential direction while firmly holding the holding fixture, be placed into a clamping position. In this way, no additional tools such as screws are necessary for fastening the tool.
According to a further preferred embodiment, the cam of the holding element is also designed so as to taper as viewed in the axial direction. At an end of the cam which can be turned toward the holding fixture for the grinding tool, the width of the cam as viewed in the circumferential direction is smaller than on that side of the cam which faces away from the holding fixture, that is to say that side of the cam which has the second contact face. In this way, the cam can be inserted in a particularly simple manner into the groove of a holding fixture.
Here, the dimensions are preferably selected such that the narrower side of the cam has a smaller width, and that the wider side of the cam has greater width, than the width of the groove in the holding fixture. In this way, punctiform contact is obtained between the side faces of the cam and the lateral delimiting faces of the groove. The grinding tool is thereby stabilized in the holding fixture even more effectively. In order to insert the grinding tool into the holding fixture, it is desirable for a certain degree of play to be provided between the cams and the grooves. With the tapering design of the cams, it is possible to obtain play despite the fact that, in the inserted position, the cam is held in the holding fixture without play both in the axial direction and also in the circumferential direction. In particular if a plurality of, for example four, cams are arranged uniformly over the periphery, it is possible in this way, in the fastened position, to prevent play between the holding fixture and the grinding tool relative to the axis of the arrangement.
While the invention has been explained above in terms of grooves on a holding fixture and cams on a supporting body, it is self-evident that similarly-shaped grooves on a supporting body of the grinding tool and cams on a corresponding holding fixture could also be used in the sense of a kinematic reversal. By rotating cams on the first disk relative to the cams on the second disk, it is possible for the cams to be wedged in the groove of the supporting body.
A further aspect of the invention relates to a supporting body for a grinding tool. The supporting body has at least one holding element, by means of which it can be fastened in a holding fixture. The holding element has a first and a second contact face. By means of said contact faces, the supporting body can be firmly clamped between a first and a second bearing face of a holding fixture. According to the invention, the contact faces of the holding element run at an angle with respect to one another.
The invention is explained in more detail in exemplary embodiments and on the basis of the drawings, in which:
a is an illustration of a detail of grooves and cams of a holding fixture according to the invention and of a supporting body according to the invention in an insertion position,
b is an illustration of a detail of grooves and cams of a holding fixture according to the invention and of a supporting body according to the invention in a clamping position,
a shows a side view of a second clamping disk,
b shows a plan view of the clamping disk from
c shows a view of the clamping disk as per
a shows a side view of a first clamping disk,
b shows a plan view of the clamping disk as per
c shows a view of the clamping disk as per
a to 7b are various illustrations of a first clamping disk of an alternative exemplary embodiment of the invention, and
a shows, in an enlarged illustration, a detail of a holding fixture 1 for holding a grinding tool. Of the grinding tool, a cam 34 with a first contact face 32 and a second contact face 33 are shown only schematically by means of dashed lines. An angle g is formed between the first contact face 32 and the second contact face 33. The angle β is typically approximately 10°.
The holding fixture 1 is substantially composed of a first clamping disk 10 and a second clamping disk 20, of which in each case only a detail is shown. The first clamping disk 10 is provided at its periphery (see also
In order to clamp the cam 34 between the first and second bearing faces 11, 21, the first clamping disk 10 is rotated in the circumferential direction U relative to the second clamping disk 20. For this purpose, the cam 34 engages with a peripheral contact face 38 on an engagement face 13 on the first clamping disk 10. If the second clamping disk 20 is held firm and a grinding tool which has the cam 34 is rotated in the circumferential direction U, the first clamping plate 10 rotates together with the cam 34 into the clamping position K shown in
In the clamping position K as per
Here, the cam 34 is of geometrically simple construction and has a substantially trapezoidal shape as viewed from above. Two side faces which run in the axial direction delimit the cam 34 at the sides. In the axial direction, the cam 34 is delimited at one side by a first stop face 32 which runs flush with the upper side of the ring 36 and at the other side by a second stop face 33 which runs at an angle g with respect to the upper side of the ring 36. The stop faces run in each case in a plane, so that by means of a rotation in the circumferential direction, the supporting body can be inserted into the holding fixture.
The cam 34 is arranged asymmetrically with respect to the ring 36 in the axial direction A. The cam 34 is, on the upper side in
The angle β is selected as a function of a corresponding angle α on the holding fixture such that the desired clamping action can be obtained by means of a rotation. The angle β is typically approximately 10°. Certain deviations are however also conceivable.
The holding fixture 1 formed from a first clamping disk 10 and a second clamping disk 20 is described in more detail in
a shows a side view of the second clamping disk 20. The second clamping disk 20 is embodied substantially as a disk which is integrally provided on its upper side with a journal 27. The journal 27 is provided with a bore 28 with a thread 23 which extends downward through the clamping disk 20. Along its periphery, the clamping disk 20 is provided with grooves 22 and also with a second bearing face 21 which runs at an angle a with respect to the first bearing face of a first clamping disk (see
A circular-segment-shaped depression 25 is provided on the surface of the clamping disk, the function of which will be explained in more detail below. The internal thread 23 serves for connecting the holding fixture to a shaft of a grinding machine. An encircling depression 26 is also arranged on the outer side of the journal 27. A clamping ring for connecting the second clamping disk 20 to a first clamping disk (see also
c shows a view of the second clamping disk 20 from below. The bore 28 extends, as can be seen from
a shows, in a side view, a first clamping disk 10 which, together with the second clamping disk 20 shown in
b shows a plan view of the first clamping disk 10 shown in
c shows a view of the first clamping disk 10 from below.
The holding fixture 1 composed of the first clamping disk 10 and the second clamping disk 20 is shown in assembled form in
The first and second clamping disks 10, 20 are typically produced from a metallic material such as for example aluminum. The supporting body 31 is typically a plastic injection molded part.
The dimensions of the holding fixture and of the supporting body are dependent on the respective application. A holding fixture with a diameter of approximately 50 mm with four cams with a length in the circumferential direction of approximately 10 mm and a depth in the radial direction of approximately 3 mm has typically been well proven. The first and the second clamping disks 10, 20 are preferably composed here of plates which are 4 to 5 mm thick. As a connection to a shaft of a grinding machine, a journal 27 with an outer diameter of 20 mm and with an M14 internal thread is typically used. The supporting body 31 typically has a ring 36 with a wall thickness of 1 mm. The cams 34 typically have a thickness of 2 mm in the radial direction and a height of 5 mm in the axial direction. The clear inner diameter of the ring 36 of the supporting body 31 is adapted to the outer diameter of the holding fixture 1 and is typically 45 to 50 mm.
a shows an alternative exemplary embodiment of a first clamping disk 40 in cross section. The embodiment as per
c shows a plan view of the clamping disk 40 as per
The cam 34 as per
In the embodiment illustrated in
Number | Date | Country | Kind |
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05110452.9 | Nov 2005 | EP | regional |
06112817.9 | Apr 2006 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP06/65237 | 8/11/2006 | WO | 00 | 4/23/2008 |