The present invention relates to arbor assemblies and, more particularly, to quick-release arbor assemblies for hole saws.
Typically, a hole saw is coupled to a rotating power tool using an arbor. An aperture defined by the hole saw is configured to receive a portion of the arbor. Furthermore, the aperture corresponds to threads on the portion of the arbor such that the hole saw is rotatably coupled to threads of the portion of the arbor. Quick removal of the hole saw from the arbor is typically desired.
In one embodiment, the invention provides a cutting tool including a hole saw, a pilot bit, and an arbor assembly. The arbor assembly includes a shank having a first end and a second end and defining a longitudinal axis extending through the first and second ends. The first end of the shank is removably coupled to the hole saw and to the pilot bit, and the second end of the shank is configured to be coupled to a power tool. The arbor assembly also includes a sleeve moveable along the shank in a direction parallel to the longitudinal axis, and a first ball bearing disposed on the sleeve and moveable with the sleeve. The first ball bearing engages the hole saw to releasably secure the hole saw to the shank. The arbor assembly further includes a second ball bearing disposed on the shank and moveable relative to the sleeve. The second ball bearing engages the pilot bit to releasably secure the pilot bit to the shank. When the sleeve moves toward the second end of the shank, the first ball bearing disengages the hole saw and the second ball bearing disengages the pilot bit, allowing removal of the hole saw and the pilot bit from the shank.
In another embodiment, the invention provides a cutting tool including a hole saw and an arbor assembly. The arbor assembly includes a shank having a first end and a second end and defining a longitudinal axis extending through the first and second ends. The first end of the shank is removably coupled to the hole saw, and the second end of the shank is configured to be coupled to a power tool. The arbor assembly also includes a sleeve moveable along the shank in a direction parallel to the longitudinal axis, and a ball bearing disposed on the sleeve and moveable with the sleeve. The ball bearing engages the hole saw to releasably secure the hole saw to the shank. When the sleeve moves toward the second end of the shank, the ball bearing moves radially inward and disengages the hole saw, allowing removal of the hole saw from the shank.
In another embodiment, the invention provides an arbor assembly for use with a hole saw and a pilot bit. The arbor assembly includes a shank having a first end and a second end and defining a longitudinal axis extending through the first and second ends. The first end of the shank is configured to be coupled to the hole saw and to the pilot bit, and the second end of the shank is configured to be coupled to a power tool. The arbor assembly also includes a sleeve moveable along the shank in a direction parallel to the longitudinal axis, a spring biasing the sleeve toward the first end, and a first ball bearing disposed on the sleeve and moveable with the sleeve. The first ball bearing is configured to engage the hole saw to releasably secure the hole saw to the shank. The arbor assembly further includes a second ball bearing disposed on the shank and moveable relative to the sleeve. The second ball bearing is configured to engage the pilot bit to releasably secure the pilot bit to the shank. When the sleeve moves toward the second end of the shank, the first ball bearing is configured to disengage the hole saw and the second ball bearing is configured to disengage the pilot bit, allowing removal of the hole saw and the pilot bit from the shank.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
The hole saw 14 includes a generally cylindrical body 26 having a first or closed end 30 and a second or open end 34. The closed end 30 is configured to mount to the arbor assembly 22 for connecting the hole saw 14 to a power tool (e.g., a drill). The open end 34 includes a toothform 38 that is configured to cut through a work piece. In the illustrated embodiment, the toothform 38 is defined by a repeating pattern of cutting teeth and gullets. In other embodiments, the toothform 38 may have other configurations. At least one opening 42 is formed in the body 26 of the illustrated hole saw 14 between the closed and open ends 30, 34 to facilitate chip and plug removal form the hole saw 14.
As shown in
Referring to
As shown in
The sleeve 78 is supported by the shank 74 and is movable (e.g., slidable) along the shank 74 in a direction parallel to the longitudinal axis 98. In some embodiments, the sleeve 78 may also or alternatively rotate relative to the shank 74. The illustrated sleeve 78 includes a first body 122 and a second body 126. The first body 122 includes an outer grip surface 130 configured to be engaged by a user to move the sleeve 78 relative to the shank 74. The second body 126, or carrier, is coupled to and extends from the first body 122 adjacent the first end 90 of the shank 74. In the illustrated embodiment, the second body 126 is secured to the first body 122 with pins 134 (
In the illustrated embodiment, the sleeve 78 is biased toward the first end 90 of the shank 74 by a spring 142. The spring 142 is positioned around a portion of the shank 74 within the sleeve 78. The illustrated spring 142 is a coil spring, although other suitable springs may also or alternatively be used. The spring 142 is captured between a stop ring 146 and a ramped ring 150 coupled to an inner surface of the sleeve 78. In addition, movement of the sleeve 78 along the shank 74 is limited by two snap rings 154, 158. As shown in
Referring back to
Referring back to
In the illustrated embodiment, the second ball bearing 86 is biased radially inward (e.g., into engagement with the pilot bit 18) by a spring element 166. The illustrated spring element 166 is an annular spring member positioned within the sleeve 78 and surrounding a portion of the shank 74. In other embodiments, the second ball bearing 86 may be biased by other suitable spring elements (e.g., a coil compression spring). The ramped ring 150 engages the spring element 166 to help push the second ball bearing 86 radially inwardly. More particularly, when the sleeve 78 is in the first and second positions (
As shown in
As shown in
Although the illustrated arbor assembly 22 is described as having the spring 142, which biases the sleeve 78 in one direction, in other embodiments the spring 142 may be omitted. For example, the sleeve 78 may be moved along the shank 74 only in response to actuation from a user. In such embodiments, the shank 74 and/or the sleeve 78 may include detent-type mechanisms to releasably hold the sleeve 78 in one or more of its positions. Additionally, in further embodiments, the sleeve 78 may rotate relative to the shank 74 to change positions. For example, the sleeve 78 may be threadably coupled to the shank 74 such that rotation of the sleeve 78 causes movement along the shank 74. Alternatively, the sleeve 78 may rotate about the shank 74 without changing axial positions, but such rotation may still cause movement of the ball bearings 82, 86 to engage and disengage the hole saw 14 and the pilot bit 18.
During use, interaction of hex-shaped profiles (e.g., the hex-shaped section 54 and the hex-shaped boss 102, and the hex-shaped opening 110 and the hex-shaped shaft 66) are used to drive rotation of the hole saw 14 and the pilot bit 18. The first ball bearings 86 inhibit relative axial movement between the hole saw 14 and the arbor assembly 22, but are not rotationally fixed relative to the hole saw 14, which may increase bearing life. In addition, by having the first ball bearings 86 face outwardly to engage the hole saw 14, the arbor assembly 22 can be smaller than previous arbors that have ball bearings extending inwardly. This is because in a previous arbor, there must be empty space in the middle of the arbor to allow for receipt of a portion of the hole saw that would extend into the arbor.
The illustrated arbor assembly 222 includes a shank 226, a sleeve 230, ball bearings 234, and a spring 238. The arbor assembly 222 also includes a stop ring 242 and two snap rings 246, 250. In the illustrated embodiment, the pilot bit 218 is not removable from the shank 226. As such, the arbor assembly 222 does not include a second (e.g., internal) ball bearing. When the sleeve 230 is slid in the direction of arrow A (
The illustrated arbor assembly 322 includes a shank 326, a sleeve 330, ball bearings 334, and a spring 338. The arbor assembly 322 also includes a stop ring 342 and two snap rings 346, 350. In the illustrated embodiment, the pilot bit 318 is not removable from the shank 326. As such, the arbor assembly 322 does not include a second (e.g., internal) ball bearing. When the sleeve 330 is slid in the direction of arrow A (
Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects of the invention as described. Various features and advantages of the invention are set forth in the following claims.
This application is a continuation of U.S. patent application Ser. No. 15/712,268, filed Sep. 22, 2017, now U.S. Pat. No. 10,532,412, which claims priority to U.S. Provisional Patent Application No. 62/398,619, filed Sep. 23, 2016, and the entire contents of which are incorporated by reference herein.
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Number | Date | Country | |
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Parent | 15712268 | Sep 2017 | US |
Child | 16704735 | US |