Patent Application
20210003044
The present invention relates to a hollow exhaust poppet valve in which a hollow part formed at the interior of a region from a valve head to a valve stem is at least partially filled with coolant.
Hollow valves for engines may broadly speaking be understood to include what will be referred to herein as hollow-stem valves (which should not be understood to imply that the head portion of such a valve is necessarily solid) in which coolant is present within a hollow part formed so as to have a constant inner diameter from the valve stem to a region inside the valve head, and hollow-head valves (which should not be understood to imply that the stem portion of such a valve is necessarily solid) in which coolant is present within a hollow part which is located inside the valve head and which is formed into a shape that follows the contour of the outer surface of the valve head.
Whereas hollow-stem valves have constant inner diameter, which may permit coolant to easily move in an axial direction of the valve as a result of axial movement of the valve, with hollow-stem valves it is sometimes the case that insufficiency in the amount of coolant with which the hollow-stem valve may be filled and limitations regarding the rate of heat transfer that the coolant is capable of achieving may result in insufficient heat transfer from the valve to the coolant, as a result of which it may be that sufficient cooling effect is not obtained.
Whereas hollow-head valves in which a hollow head portion is formed into a shape that follows the contour of the outer surface of the valve head at the leading end of a hollow stem portion of constant internal diameter will make it possible to expand the capacity of the hollow part as compared with the capacity of the hollow part of a comparable hollow-stem valve, which may permit increase in the amount of coolant with which the hollow-head valve may be filled and increase in the rate of heat transfer that the hollow-head valve is capable of achieving for sufficient cooling effect during high-speed rotation of an engine, with hollow-head valves it is sometimes the case that much effort is required to cause the hollow part to be formed such that the shape thereof at the interior of the valve head follows the contour of the exterior of the valve head in the region where the valve stem transitions in continuous fashion to the valve head, for which reason a hollow poppet valve such as might provide sufficient cooling effect but be simpler in form has been desired.
Particularly, in recent years, because there are engines which are used only as generators to supply electric power to electric drive motors that provide the motive force for vehicle travel without themselves being used to provide the motive force for vehicle travel, and because such engines generate electric power only at low and/or medium rotational speeds without rotating at high speed, this has resulted in demand for a hollow exhaust poppet valve such as might produce good cooling effect during low and/or medium rotational speeds rather than at high rotational speeds so as to achieve increased knock resistance and improved fuel efficiency.
One or more embodiments of the present invention may address the foregoing and/or other market needs by providing a hollow exhaust poppet valve having a simple structure and producing a cooling effect equivalent to or better than that of a hollow-head valve during low and/or medium rotational speeds of an engine.
For example, in accordance with one embodiment of a hollow exhaust poppet valve including a stem and a head integrated via a fillet that increases in diameter toward a leading end and having coolant within a hollow part formed from the head to the stem, the stem may include a first stem part on a base end side, and a second stem part integrated with the first stem part via a step part and integrated with the fillet, and the hollow part may include a first hollow part formed inside the first stem part, and a second hollow part formed inside the second stem part, the fillet, and the head so as to have a constant inner diameter greater than the first hollow part and formed so as to be continuous with the first hollow part via a connecting portion, which might, for example, be a tapered part or a curved part.
In accordance with such an embodiment, it may be the case that while strength is retained in the second stem part, the fillet, and the head of the valve exposed to a combustion high-temperature combustion chamber during exhaust, the second hollow part disposed inside the second stem part, the fillet, and the head is expanded in capacity to increase the amount of coolant with which a portion exposed to high temperature of exhaust may be filled and thereby increase the rate of heat transfer that is capable of being achieved, and therefore, heat is smoothly transferred from the combustion chamber to the coolant, and the coolant is shaken in the axial direction of the valve inside the second hollow part having the constant inner diameter during fast oscillation of the valve and therefore hardly remains on the inner wall of the second hollow part, so that smooth movement to and from the first hollow part is facilitated via the curved part, tapered part, or other such connecting portion.
When an engine using a coolant-containing hollow-stem valve is operated in a low and/or medium rotational speed range, and the coolant having heat transferred from the vicinity of the head or the fillet in the hollow part moves to a region near a stem end part (valve stem leading end part 2) not directly exposed to the combustion chamber and therefore having a lower temperature, the coolant may be cooled to the melting point or less and tend to agglomerate in regions near the stem end part in the hollow part and may therefore cause deterioration in valve performance with respect to ability to dissipate heat. However, at an engine valve in accordance with one or more embodiments of the present invention, the inner diameter of the first hollow part near the stem end part and not exposed to the inside of the combustion chamber may be reduced as compared to the inner diameter of the second hollow part, and therefore, the amount of coolant that tends to agglomerate thereat may be decreased, so that the temperature of the valve may be reduced in the low and/or medium rotational speed range.
In the context of a hollow exhaust poppet valve in accordance with such an embodiment, the second stem part may be formed so as to have a wall thickness larger than the first stem part.
In accordance with such an embodiment, it may be the case that the rate of heat transfer that can be achieved at the second stem part itself increases, so that the rate of heat transfer from the combustion chamber to the coolant can be further improved.
The second hollow part is preferably in the shape of a plurality of hollow parts different in inner diameter and continuously arranged from a base end part to a leading end part in ascending order of inner diameter.
In accordance with such an embodiment, it may be the case that the hollow part having a larger inner diameter is formed so as to follow the outer shape of the fillet increasing in diameter toward the leading end part, and the amount of coolant with which the second hollow part may be filled further increases.
In some embodiments, the plurality of hollow parts different in inner diameter are respectively made continuous via connecting portions, which might, for example, be tapered part(s) and/or curved part(s).
In accordance with such an embodiment, it may be the case that smooth movement of the coolant is facilitated in the plurality of hollow parts due to tapered part(s), curved part(s), and/or other such connecting portion(s).
In the context of a hollow exhaust poppet valve in accordance with such an embodiment, the valve head may have a valve seat configured to come into contact with a valve seat insert of a cylinder head at the time of closing of the valve, and an axial length from a base end part of the step part to a leading end part of the valve seat may be made shorter than an axial length from a leading edge part of a valve guide opening part of the cylinder head to a leading end part of the valve seat insert.
In accordance with such an embodiment, it may be the case that the step part and the second stem part do not interfere with the valve guide opening part of the cylinder head at the time of opening/closing operation of the hollow exhaust poppet valve during exhaust.
A hollow exhaust poppet valve in accordance with one or more embodiments of the present invention may be such that strength is not reduced in a portion exposed to high temperature, and since increase in the amount of coolant within the portion exposed to high temperature may permit increase in the rate of heat transfer that may be achieved by the coolant and improve the efficiency of movement of the coolant between the valve head and the valve stem, and since the inner diameter of the first hollow part may be made smaller than the second hollow part to reduce agglomeration of coolant in regions near the stem end part, the valve may produce a cooling effect equivalent to or better than that of a hollow-head valve during low and/or medium rotational speeds of the engine, and since the shape of the second hollow part may be a straight hole having a constant inner diameter, it may be the case that the second hollow part can easily be formed.
A hollow exhaust poppet valve of the present application in accordance with one or more embodiments of the present invention may be such that a portion thereof which is exposed to high temperature may be increased in wall thickness, as a result of which an increase in the rate of heat transfer that can be achieved by the second stem part itself may improve the rate of heat transfer from the combustion chamber to the coolant, so that the cooling effect due to the valve may be further improved.
A hollow exhaust poppet valve in accordance with one or more embodiments of the present invention may be such that a plurality of straight holes different in inner diameter are formed in ascending order of the inner diameter, as a result of which it may be that the second hollow part can easily be formed, and since it may be the case that the amount of coolant within the inside of the second hollow part that is exposed to high temperature may be further increased, it may be the case that the rate of heat transfer that can be achieved by the coolant is further increased.
A hollow exhaust poppet valve in accordance with one or more embodiments of the present invention may be such that a plurality of straight holes different in inner diameter is formed in ascending order of the inner diameter, as a result of which it may be that the second hollow part can easily be formed, and since it may be the case that the amount of coolant within the inside of the second hollow part that is exposed to high temperature may be further increased, and since the rate of heat transfer that can be achieved by the coolant may be further increased, it may be the case that the cooling effect of the valve is improved.
A hollow exhaust poppet valve in accordance with one or more embodiments of the present invention may be such that movement of coolant in the second hollow part is facilitated, as a result of which the efficiency of movement of the coolant may be further improved between the valve head and the valve stem, and the cooling effect of the valve may be improved.
A hollow exhaust poppet valve in accordance with one or more embodiments of the present invention may be such that the capacity of the second hollow part and the wall thickness of the second stem part can be made larger without causing interference of the step part and the second stem part with the valve guide opening part of the cylinder head at the time of opening/closing operation of the valve, in which case the rate of heat transfer from the combustion chamber to the coolant may be further improved.
Many aspects of the invention can be better understood with reference to the attached drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present invention. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
A first embodiment of a hollow exhaust poppet valve will be described with reference to
A hollow exhaust poppet valve 1 in the first embodiment illustrated in
The stem 2 is made up of a first stem part 5, a step part 6, and a second stem part 7. The second stem part 7 is integrated with the first stem part 5 via the step part 6 formed into a convex curved shape that becomes narrower as one proceeds from the leading end side to the base end side, and an outer diameter D2 of the second stem part 7 is made larger than an outer diameter D1 of the first stem part 5 overall due to the step part 6. The fillet 3 is formed into a concave curved shape with an outer diameter gradually increased toward a leading end and is smoothly connected to a leading end part 7a of the second stem part 7. The head 4 has a taper-shaped valve seat 8 spreading out from the base end side to the leading end side on the outer circumference, and the valve seat 8 is connected to a leading end part 3a of the fillet 3. The step part 6 may be formed as a tapered part that tapers so as to become narrower as one proceeds from the leading end side to the base end side.
A hollow part 9 coaxial with a central axis O of the hollow exhaust poppet valve 1 is formed in the central portion inside the stem 2, the fillet 3, and the head 4. The hollow part 9 comprises a first hollow part 10, a curved part 11, and a second hollow part 12. The first hollow part 10 is formed inside the first stem part 5 of the stem 2 in such fashion as to have a constant inner diameter, and the second hollow part 12 is formed inside the second stem part 7, the fillet 3, and the head 4 in such fashion as to have a constant inner diameter d2 larger than an inner diameter d1 of the first hollow part 10.
The curved part 11 is a connecting portion. The curved part 11 has a concave curved shape that becomes narrower as one proceeds from the leading end side to the base end part, with a leading-end inner diameter of d2 and a base-end inner diameter of d1, and the second hollow part 12 is smoothly connected to the first hollow part 10 via the curved part 11. The first hollow part 10, the curved part 11, and the second hollow part 12 might be formed about the central axis O of the hollow exhaust poppet valve 1 by drilling or the like from a bottom surface 4a side of the hollow exhaust poppet valve 1. The hollow part 9 is closed by attaching a cap 13 made of a heat-resistant alloy or the like by resistance bonding or the like in such fashion that the interior thereof is made to contain a coolant such as metallic sodium. The curved part 11 may alternatively or additionally be formed as a tapered part that tapers so as to become narrower as one proceeds from the leading end side to the base end side.
The first stem part 5 might be formed by cutting an outer circumference of a bar made of heat-resistant metal to the outer diameter D1. In the first embodiment, a wall thickness t1 of the first stem part 5 is made coincident with a wall thickness t2 of the second stem part 7. Although the second hollow part 12 having the inner diameter larger than the first hollow part 10 of the first stem part 5 is formed inside, the second stem part 7 has the same wall thickness as the first stem part 5 and therefore produces an effect of improving heat transfer characteristics due to the increased amount of coolant 14 permitted thereby while maintaining strength.
At the hollow exhaust poppet valve 1 of the first embodiment, the second hollow part 12 is disposed inside the second stem part 7, the fillet 3, and the head 4 exposed to high-temperature exhaust gas of a combustion chamber and an exhaust gas port of an engine and has the inner diameter d2 made larger than the inner diameter d1 of the first hollow part 10, so that the second hollow part 12 that is exposed to high temperature is expanded in capacity so as to increase the amount of coolant 14 with which it may be at least partially filled and thereby increase the rate of heat transfer capable of being achieved thereby, as a result of which heat may be smoothly transferred from the combustion chamber to the coolant 14. Additionally, the coolant 14 is shaken back and forth along the central axis O of the valve inside the second hollow part 12 having the constant inner diameter d2 during fast oscillation of the hollow exhaust poppet valve 1 and therefore hardly remains on the inner wall of the second hollow part 12, so that smooth movement to and from the first hollow part 10 is facilitated via the curved part 11 that becomes narrower toward the first stem part 5 on the base end side and having the inner diameter at connection points made coincident with the first and second hollow parts (10, 12).
As a result, the hollow exhaust poppet valve 1 of the present embodiment is such that the efficiency of movement of the coolant 14 is improved between the head 4 and the stem 2, so that a cooling effect equivalent to or better than that of a hollow-head valve can be produced during low and/or medium rotational speeds of the engine, while the second hollow part 12 can easily be formed since the second hollow part 12 has a shape of a straight hole having the constant inner diameter d2.
As illustrated in
The second hollow part 12′ forms a hollow part 9′ together with the first hollow part 10 and the curved part 11, and the hollow part 9′ is closed by attaching a cap 13′ made of a heat-resistant alloy or the like by resistance bonding or the like in such fashion that the interior thereof is made to contain a coolant such as metallic sodium. At the hollow exhaust poppet valve 1′ of the present embodiment, the hollow parts A to C made up of straight holes having the respective different inner diameters d2, d21, d22 are formed in ascending order of the inner diameter, so that the second hollow part 12′ can easily be formed from the leading end side of the valve, and since the amount of the coolant inside the second hollow part 12′ that is exposed to high temperature is further increased, the rate of heat transfer capable of being achieved by the coolant 14 is further increased, making it possible for the cooling effect of the valve to be improved.
Although the second hollow part 12′ of this modification was described in terms of an example in which this was divided into the three hollow parts A to C, the second hollow part 12′ may be divided into two parts so as to reduce cost, or may be divided into four or more parts formed into shapes further following the contours of the fillet and the head so as to increase the capacity inside the second hollow part.
Although the hollow exhaust poppet valve 1 in the first embodiment illustrated in
A second embodiment of the hollow exhaust poppet valve will be described with reference to
A hollow exhaust poppet valve 21 in the second embodiment illustrated in
The stem 22 is made up of a first stem part 25, a step part 26, and a second stem part 27. The first stem part 25 is made up of a main body part 25a having a first hollow part 30, described below, and a solid stem end part 25b formed so as to have the same outer diameter D3 as the main body part 25a to form the hollow exhaust poppet valve 21. The second stem part 27 is integrated with the main body part 25a of the first stem part 25 via a taper-shaped step part 26 that tapers so as to become narrower as one proceeds from the leading end side to the base end side, and an outer diameter D4 of the second stem part 27 is made larger than the outer diameter D3 of the first stem part 25 overall due to the step part 26. The step part 26 may be formed as a curved part having a convex curved shape that becomes narrower as one proceeds from the leading end side to the base end side.
The fillet 23 is formed into a concave curved shape with an outer diameter gradually that increases toward a leading end and is smoothly connected to a leading end part 27a of the second stem part 27. The head 24 has a taper-shaped valve seat 28 spreading out from the base end side to the leading end side on the outer circumference, and the valve seat 28 is connected to a leading end part 23a of the fillet 23.
A hollow part 29 coaxial with a central axis O1 of the hollow exhaust poppet valve 21 is formed in the central portion inside the stem 22, the fillet 23, and the head 24. The hollow part 29 comprises a first hollow part 30, a tapered part 31, and a second hollow part 32. The first hollow part 30 is formed inside the main body part 25a of the first stem part 25 of the stem 22 in such fashion as to have a constant inner diameter, and the second hollow part 32 is formed inside the second stem part 27, the fillet 23, and the head 24 in such fashion as to have a constant inner diameter d4 larger than an inner diameter d3 of the first hollow part 30. The tapered part 31 may be alternatively or additionally be formed as a curved part having a concave curved shape that becomes narrower as one proceeds from the leading end side to the base end side.
The tapered part 31 has a shape that tapers so as to become narrower as one proceeds from the leading end side to the base end part, with a leading-end inner diameter of d4 and a base-end inner diameter of d3, and the second hollow part 32 is smoothly connected to the first hollow part 30 via the tapered part 31. The second hollow part 32 is formed into a bottomed cylindrical shape that does not penetrate bottom surface 24a but is separated from bottom surface 24a by bottom part 32a which is integral with the head 24.
The hollow exhaust poppet valve 21 has the first hollow part 30, the tapered part 31, and the second hollow part 32 which may be obtained by forming a solid poppet valve that includes a fillet and a head having the same shapes as the fillet 23 and the head 24 and that has a total axial length of the main body part 25a and the second stem part 27, forming a circular hole having an inner diameter d4 with a bottom formed about a central axis O1 from the base end part side of the solid poppet valve, using a drawing die at the outer circumference on the base end part of the formed hollow poppet valve to form a circular hole having an inner diameter d3 coupled via the tapered part 31 to the base end part side of the circular hole having the inner diameter d4, causing the hollow part 29 to be at least partially filled with a coolant 34, and finally axially bonding the stem end part 25b to a base end part 25c of the main body part 25a by resistance bonding or the like.
In the second embodiment, a wall thickness t4 of the second stem part 27 is made greater than a wall thickness t3 of the first stem part 25 (i.e., t4>t3), and an increase in the rate of heat transfer capable of being achieved by the second stem part 27 itself further improves the rate of heat transfer from the combustion chamber to the coolant 34, so that the cooling effect due to the valve is improved. The second stem part 27 has the second hollow part 32 formed inside in such fashion as to have an inner diameter larger than the first hollow part 30 of the first stem part 25, and also has a wall thickness which is greater than that of the first stem part 25, and therefore produces an effect of improving heat transfer characteristics due to increase in the rate of heat transfer achieved thereby and in the amount of coolant 34 while maintaining strength. Although the second stem part 27 may be formed such that the wall thickness t4 of the second stem part 27 is the same as the wall thickness t3 of the first stem part 25, the second stem part 27 is desirably formed so as to have a wall thickness greater than the first stem part so as to increase the rate of heat transfer that is capable of being achieved by the second stem part 27 itself.
In the hollow exhaust poppet valve 21 according to the second embodiment (and also in the hollow exhaust poppet valve 1 according to the first embodiment), a base end part 32b of the second hollow part 32 is desirably made flush with a base end part 27b of the second stem part 27 in a direction along the central axis O1 of the valve. by so doing, it will be possible to cause the second hollow part 32 to be formed so as to have increased capacity inside the second stem part 27 which is exposed to the high temperature of the exhaust gas without reducing the strength of the step part 26 by biting into the inside of the step part 26 and reducing the wall thickness, so that the cooling effect due to the valve is further improved.
At the hollow exhaust poppet valve 21 of the second embodiment, the second hollow part 32 is disposed inside the second stem part 27, the fillet 23, and the head 24 exposed to high-temperature exhaust gas of a combustion chamber and an exhaust gas port of an engine and has the inner diameter d4 made larger than the inner diameter d3 of the first hollow part 30, so that while the second hollow part 32 is expanded in capacity to increase the amount of the coolant 34 with which this may be filled while increasing the rate of heat transfer that is capable of being achieved by the second stem part 27 which is exposed to high temperature, as a result of which heat may be smoothly transferred to the coolant 34 from exhaust gas in a combustion chamber 41 and an exhaust gas port 42, described below. Additionally, the coolant 34 is shaken back and forth along the central axis O1 of the valve inside the second hollow part 32 having the constant inner diameter d4 during fast oscillation of the hollow exhaust poppet valve 21 and therefore hardly remains on the inner wall of the second hollow part 32, so that smooth movement to and from the first hollow part 30 is facilitated via the tapered part 31 that tapers toward the first stem part 25 on the base end side and having the inner diameter at connection points made coincident with the first and second hollow parts (30, 32).
As a result, the hollow exhaust poppet valve 21 of the present embodiment is such that the efficiency of movement of the coolant 34 is improved between the head 24 and the stem 22, so that a cooling effect equivalent to or better than that of a hollow-head valve can be produced during low and/or medium rotational speeds of the engine, while the second hollow part 32 can easily be formed since the second hollow part 32 has a shape of a straight hole having the constant inner diameter d4.
In the hollow exhaust poppet valve 21 of the second embodiment illustrated in
When the hollow exhaust poppet valve (1, 21) is formed in this way, the base end part (6a, 26a) of the step part (6, 26) is located lower than the leading edge part 40d of the valve guide opening part of the cylinder head at the time of closing of the valve, so that the step part (6, 26) and the second stem part (7, 27) do not interfere with the valve guide opening part 40c of the cylinder head 40 at the time of opening/closing operation of the hollow exhaust poppet valve (1, 21) during exhaust. As a result, the capacity of the second hollow part (12, 32) and the wall thickness (t2, t4) of the second stem part (7, 27) can further be increased in the hollow poppet valve (1, 21), so that the rate of heat transfer from the combustion chamber to the coolant is further improved.
Description will be made of temperatures of the center of the bottom surface 24a of the valve head 24 and the fillet 23 of the valve as a function of rotational speed of an engine using the coolant-containing hollow poppet valve 21 of the second embodiment (see
At (a) in
At (b) in
As described above, from the measurement results of (a) and (b) in
Metallic sodium which may be used as a coolant for hollow valves has a melting point of 98° C. A coolant-containing hollow valve receiving heat from a combustion chamber during low and/or medium rotational speeds of an engine does not reach as high a temperature as it does during high-speed rotation, and therefore, when metallic sodium serving as coolant within the hollow part of a hollow-head valve moves from a region inside the valve head and the valve fillet which is exposed to the combustion chamber to a region near a stem end part which is not exposed to the combustion chamber and therefore having a lower temperature, the metallic sodium is cooled to the melting point or less and tends to agglomerate in regions near the stem end part such that movement thereof is hindered, which may cause deterioration of valve performance with respect to dissipation of heat from the head and the fillet to the stem. However, with the coolant-containing hollow valve of the present embodiment, because the inner diameter of the first hollow part 10 near the stem end part is smaller than the inner diameter of the second hollow part 12, it is thought that even if some coolant agglomerates in regions near the stem end part, the amount thereof that agglomerates thereat will be decreased and the deterioration in performance with respect to heat dissipation will be reduced, making it possible for the temperature of the valve to be reduced even when the engine is operating in the low and/or medium rotational speed range.
Therefore, the hollow exhaust poppet valve of the present embodiment produces excellent cooling effect particularly when used for engines that operate only in the low and/or medium rotational speed range, such as an engine that generates electric power for use by a drive motor of an electric vehicle.
This application is a continuation-in-part of and claims benefit under 35 USC 120 and 365(c) to copending International Application No. PCT/JP2018/010980, entitled “Hollow Exhaust Poppet Valve”, filed 20 Mar. 2018, the content of which is incorporated herein in its entirety by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2018/010980 | Mar 2018 | US |
| Child | 17026175 | US |
